一种高比表面积合成丙烯腈的催化剂及其制备方法

By combining organic-inorganic hybrid design and multi-step surface modification with modified rare earth metal oxides and organosilane coupling agents, a catalyst with a multi-level porous structure was prepared, which solved the problems of easy catalyst agglomeration and uneven pore distribution, and achieved high specific surface area and high acrylonitrile yield.

CN121446509BActive Publication Date: 2026-07-17JI HUA JI TUAN JI LIN SHI XING GONG MAO YOU XIAN GONG SI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JI HUA JI TUAN JI LIN SHI XING GONG MAO YOU XIAN GONG SI
Filing Date
2025-11-05
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing catalysts for propylene ammoxidation are prone to agglomeration during drying or calcination, resulting in a decrease in specific surface area and limited improvement in acrylonitrile yield. Furthermore, conventional silica sol tends to form a dense network after calcination, hindering the uniform dispersion of active ingredients and reducing catalytic performance.

Method used

An organic-inorganic hybrid design and multi-step surface modification method were adopted. By pretreatment with β-cyclodextrin and the use of modified rare earth metal oxides, a mesoporous-microporous composite structure was formed. Combined with organosilane coupling agent modification and sol-gel method to prepare a silica support with a multi-level porous structure, the catalyst's wear resistance and mass transfer efficiency were improved.

Benefits of technology

It significantly improved the pore structure and wear resistance of the catalyst, enhanced the mass transfer efficiency of the reactants, and achieved an acrylonitrile yield of over 85%. It also solved the problems of catalyst agglomeration and uneven pore distribution, thereby improving catalytic efficiency.

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Abstract

本发明涉及催化剂技术领域,特别涉及一种高比表面积合成丙烯腈的催化剂及其制备方法,包括活性成分、硅溶胶、载体、溶剂和助剂,所述活性成分包括Mo、Bi、Fe、Co、Ni,摩尔比为1:(0.1‑0.4):(0.1‑0.3):(0.01‑0.1):(0.006‑0.02)。本发明制备的催化剂具有较大的比表面积,抗磨损性高,适用于流化床反应器且催化效率高。
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