A PT sensor element dispensing, detecting, sorting, stacking and discharging integrated device

Abstract

The present application relates to the technical fields of electronic component manufacturing, and especially relates to a PT sensor component dispensing detection sorting stacking and discharging integrated equipment, which comprises a first box, a second box and a tray; a product feeding conveyor belt mechanism is horizontally installed on the top of the first box, a product sliding table pushing mechanism is arranged at the discharging end of the product feeding conveyor belt mechanism and extends to the second box; a dispensing mechanism, a pre-solidification detection mechanism and an unqualified product transplanting mechanism are sequentially arranged on one side of the product feeding conveyor belt mechanism along the conveying direction, an unqualified product discharging conveyor belt mechanism is arranged on the other side in parallel and an unqualified product collecting box is arranged at the discharging end of the unqualified product discharging conveyor belt mechanism in a butt joint mode; a tray supply mechanism is arranged at the top of the second box, a tray stacking and discharging mechanism is arranged at the other end of the second box; a tray pushing positioning mechanism and a qualified product transplanting mechanism are further arranged on the top of the second box; the present application significantly improves the production efficiency and product qualification rate, guarantees the product quality consistency and meets the production requirements of large scale and high precision.

Description

Technical Field

[0001] This invention relates to the field of electronic component manufacturing technology, and in particular to an integrated equipment for dispensing, detection, sorting, stacking and unloading of PT sensor components. Background Technology

[0002] In the manufacturing process of PT sensor components, the dispensing process is a crucial step in ensuring the stability of component performance. Subsequent inspection of the adhesive dots is necessary to screen out substandard products, while qualified products must be orderly loaded onto pallets and stacked. Currently, most companies in the industry still employ a decentralized processing model, requiring multiple independent pieces of equipment, including dispensing machines, pre-curing equipment, testing instruments, sorting devices, and pallet stacking equipment. This not only results in large production area requirements and high equipment investment costs but also necessitates manual intervention in material transfer and positioning between processes, significantly reducing production efficiency and increasing the risk of material damage and process delays due to human error, severely impacting product quality consistency. Furthermore, existing decentralized equipment suffers from numerous technical shortcomings: dispensing mechanisms are mostly unidirectional or bidirectional driven, lacking sufficient positioning accuracy, and dispensing height is difficult to monitor and control in real time. Problems such as uneven glue dot size and height deviation are prone to occur; the pre-curing and testing processes are independent of each other, making it impossible to conduct immediate curing tests on products that have just been glued, which can easily lead to glue dots entering the next process before they are fully cured, causing potential problems such as glue dot deformation and detachment; the transfer and sorting mechanism has poor clamping stability and lacks targeted anti-slip and anti-damage designs, which can easily cause scratches on the product surface or detachment; the pallet supply, positioning and stacking unloading processes lack coordination and linkage, often resulting in problems such as untimely supply of empty pallets, positioning deviations, and loose stacking, which further restricts the improvement of production efficiency and product qualification rate, making it difficult to meet the needs of large-scale and high-precision production. Summary of the Invention

[0003] To address some of the problems existing in the prior art, this invention provides an integrated equipment for dispensing, detection, sorting, stacking, and unloading of PT sensor elements. This equipment realizes fully automated integrated operation of PT sensor elements from automatic feeding, precise dispensing, rapid pre-curing detection, automatic sorting and transfer to qualified product pallet loading and stacking unloading. It significantly reduces manual intervention, effectively reduces human error, significantly improves production efficiency and product qualification rate, ensures product quality consistency, and meets the needs of large-scale, high-precision production.

[0004] To achieve the above objectives, the present invention provides an integrated device for dispensing, detection, sorting, stacking, and unloading of PT sensor elements, comprising a first housing, a second housing, and a tray. The first housing and the second housing are fixedly connected to form a stable support frame for the main body of the device. A product feeding conveyor belt mechanism is horizontally installed on the top of the first housing, and a product slide pushing mechanism is provided at its discharge end, extending to the second housing. A dispensing mechanism, a pre-curing detection mechanism, and a defective product transfer mechanism are sequentially arranged along the conveying direction on one side of the product feeding conveyor belt mechanism, and a defective product unloading conveyor belt mechanism is arranged parallel to the other side, with a defective product collection box connected to its discharge end. The defective product transfer mechanism is arranged across the product feeding conveyor belt mechanism and the defective product unloading conveyor belt mechanism. Above the conveyor belt mechanism, a non-conforming product detected by the pre-curing testing mechanism is transferred to the non-conforming product unloading conveyor belt mechanism; a pallet supply mechanism is provided on the top side of the second housing for continuously supplying empty pallets; a pallet pushing and positioning mechanism is provided on the top of the second housing and is connected to one end of the pallet supply mechanism for receiving empty pallets from the pallet supply mechanism and performing precise positioning; a conforming product transfer mechanism is also provided on the top of the second housing for transferring conforming products from the product slide push mechanism to empty pallets on the pallet pushing and positioning mechanism; a pallet stacking and unloading mechanism is provided on the other side of the top of the second housing and is connected to the other end of the pallet pushing and positioning mechanism for stacking pallets loaded with conforming products and completing unloading; The pallet pushing and positioning mechanism includes a mounting base plate on which a sliding plate frame assembly is horizontally mounted. The sliding plate frame assembly is L-shaped, with its two ends extending to a pallet supply mechanism and a pallet stacking and unloading mechanism, respectively. A first linear guide rail is laid on the top of the mounting base plate, and a pallet pull rail assembly is slidably connected to the first linear guide rail. A first drive cylinder assembly is located on the side of the first linear guide rail, and its output end is connected to the pallet pull rail assembly. The first drive cylinder assembly drives the pallet pull rail assembly to slide on the first linear guide rail, thus pushing the pallet on the sliding plate frame assembly towards the pallet stacking and unloading mechanism. A second linear guide rail is also provided on the mounting base plate. The guide rail is perpendicular to the first linear guide rail; a guardrail is slidably connected to the second linear guide rail, and a second drive cylinder assembly is fitted at the bottom of the mounting base plate; the output end of the second drive cylinder assembly is connected to the guardrail for transmission, and the second drive cylinder assembly drives the guardrail to slide on the second linear guide rail, thereby pushing the empty pallet in the pallet supply mechanism onto the slide frame assembly towards the qualified product transfer mechanism; a pallet positioning assembly is also provided on the outside of the slide frame assembly; the pallet pull block assembly includes a stabilizing slider, and a mounting connecting plate is provided on the upper part of the stabilizing slider; a cylinder connecting block is provided at one end of the mounting connecting plate and connected to the output end of the first drive cylinder assembly, and a pull block drive motor assembly is provided at the other end;The output end of the pull-block drive motor assembly is connected to a pull-block block, which is driven by the pull-block drive motor assembly to move the pull-block block up and down, used to press the pallet from one side. The pallet positioning assembly includes a first base and a second base, with a pressure block drive motor and a support plate respectively disposed on the top of the first base and the second base. A pressure block is installed at the output end of the pressure block drive motor, and the pressure block moves horizontally driven by the pressure block drive motor. The pressure block and the support plate correspond to each other, used to support the bottom of the pallet and abut against and press the sides of the pallet, realizing rapid positioning of the pallet.

[0005] The beneficial effects of this invention are as follows: The product slide pushing mechanism, through the cooperation of dual guide rails and dual drive components, achieves precise pushing of PT sensor elements, ensuring the accuracy of process connection; The dispensing mechanism adopts a three-way drive motor assembly and sensor working together to monitor and precisely control the dispensing height and position in real time, significantly improving dispensing accuracy and consistency; The pre-curing detection mechanism simultaneously completes rapid pre-curing and high-definition image detection, which can timely capture key information such as dispensing area, glue dot height, and shape, and complete the qualification judgment, preventing unqualified products from flowing into subsequent processes, reducing ineffective processing, and retaining space for rework of unqualified products; The unqualified and qualified product transfer mechanism adopts a multi-directional drive design and optimized clamping structure, which clamps stably and is not easy to damage products, achieving efficient sorting and transfer; The pallet supply mechanism, pallet pushing and positioning mechanism, and pallet stacking and unloading mechanism, through the coordinated cooperation of guiding positioning, precise pushing, and stacking auxiliary components, ensure stable supply of empty pallets, precise positioning, and orderly stacking of qualified product pallets.

[0006] As a further improvement of the present invention, in order to achieve precise pushing of the PT sensor element and ensure the accuracy of process connection, the product slide pushing mechanism includes a slide horizontally mounted on the top of the first housing, and a fixed base installed on the side end of the slide. The top of the fixed base is provided with a first guide rail parallel to the slide and a drive cylinder. A mounting slide is slidably connected to the first guide rail. The output end of the drive cylinder is driven by the mounting slide, and the drive cylinder drives the mounting slide to reciprocate horizontally on the first guide rail. A second guide rail is symmetrically laid on the mounting slide, the second guide rails are parallel to each other and their extension direction is perpendicular to the first guide rail. A connecting plate is slidably connected to the first guide rail. A plurality of push blocks are evenly spaced on the connecting plate, and their end faces are provided with arc-shaped grooves that match the shape of the PT sensor element for fitting and pushing the PT sensor element. A drive motor is also provided on the mounting slide, and the output end of the drive motor is driven by the connecting plate. The drive motor drives the push blocks to move horizontally along the direction of the second guide rail to achieve precise pushing of the PT sensor element.

[0007] As a further improvement of the present invention, in order to monitor and precisely control the dispensing height and position in real time, and significantly improve dispensing accuracy and consistency, the dispensing mechanism includes a base, with a first drive motor assembly and a third guide rail respectively disposed on the side and top of the base; a first slide plate is slidably connected to the third guide rail, and the output end of the first drive motor assembly is connected to the first slide plate via a belt pulley assembly; the first drive motor assembly drives the first slide plate to slide horizontally on the third guide rail; a fourth guide rail and a second drive motor assembly are disposed on the first slide plate, and a second slide plate is slidably connected to the fourth guide rail; the output end of the second drive motor assembly is connected to the second slide plate via a belt pulley assembly. The system is dynamically connected, with the second drive motor assembly driving it to slide horizontally on the fourth guide rail. A third drive motor assembly and a fifth guide rail are mounted on the second slide plate, with the third slide plate slidably connected to the fifth guide rail. A dispensing head assembly is installed on the third slide plate for dispensing adhesive. The output end of the third drive motor assembly is connected to the third slide plate via a belt pulley assembly, driving the dispensing head assembly to move up and down. A steel bar is installed on the top of the third slide plate, and a sensor is installed on the side of the fifth guide rail. The sensor and the steel bar are located on the same vertical plane and correspond to each other, used to monitor the dispensing height of the dispensing head assembly in real time.

[0008] As a further improvement of the present invention, in order to simultaneously complete rapid pre-curing and high-definition image detection, capture key dispensing information in a timely manner and complete the qualification judgment, prevent unqualified products from flowing into subsequent processes, reduce ineffective processing, and at the same time retain the space for rework of unqualified products; the pre-curing detection mechanism includes multiple columns, and a mounting block is fixedly installed on the top of the columns; a connecting slide plate is slidably connected to the mounting block, and a stabilizing bracket is provided on the connecting slide plate; a drive unit assembly is provided on the side end of the mounting block, and the output end of the drive unit assembly is embedded inside the mounting block and drivenly connected to the connecting slide plate; a detection camera and pre-curing irradiation are installed on the stabilizing bracket. The assembly includes a detection camera and a pre-curing irradiation component, vertically aligned. A drive unit drives the detection camera and pre-curing irradiation component to move synchronously horizontally along the length of the mounting block. The irradiation power of the pre-curing irradiation component is adjustable, used for rapid pre-curing of the PT sensor element after dispensing, with a curing time of 2–8 seconds. The detection camera is an industrial camera equipped with a high-definition lens and an image acquisition card, used to capture real-time images of the dispensing area of ​​the pre-cured PT sensor element, obtaining image information on the dispensing area, glue dot height, and glue dot shape, and transmitting the image information to the equipment control system for analysis, comparison, and judgment.

[0009] As a further improvement of the present invention, in order to achieve efficient transplantation of defective products, the defective product transplantation mechanism includes a gantry, and a first fixing block is fixedly installed on the top of the gantry; a second fixing block is slidably connected to the first fixing block and perpendicular to the length direction of the first fixing block, and a second fixing block driving assembly is provided on the side end of the first fixing block; the output end of the second fixing block driving assembly is embedded inside the first fixing block and is drively connected to the second fixing block, and the second fixing block driving assembly drives the second fixing block to move horizontally along the length direction of the first fixing block; a connecting vertical plate is slidably connected to the second fixing block, and a connecting vertical plate is provided on the side end of the second fixing block. A connecting vertical plate driving assembly is provided; the output end of the connecting vertical plate driving assembly is connected to the connecting vertical plate through a transmission connection, and the connecting vertical plate driving assembly drives the connecting vertical plate to move horizontally along the length direction of the second fixed block; a vertical slide groove is provided on the connecting vertical plate, and a sliding vertical plate is embedded in the vertical slide groove; a gripper driving assembly is also provided on the connecting vertical plate, and the output end of the gripper driving assembly is connected to the sliding vertical plate through a transmission connection; a gripper assembly is installed on the sliding vertical plate, and the gripper driving assembly drives the gripper assembly to move up and down along the vertical slide groove; the gripper assembly adopts an electric gripper structure, and an anti-slip rubber pad is provided on the inner side of the gripper.

[0010] As a further improvement of the present invention, in order to achieve precise clamping and transplanting of qualified products, the qualified product transplanting mechanism includes a first mounting frame and a second mounting frame arranged in parallel. The top of the first mounting frame and the second mounting frame are respectively provided with a slide rail and a first mounting block. A second mounting block is horizontally mounted between the first mounting frame and the second mounting frame. One end of the second mounting block is slidably engaged with the slide rail, and the other end is slidably embedded in the first mounting block. A second mounting block drive motor assembly is provided on the side end of the first mounting block, and the output end of the second mounting block drive motor assembly... The second mounting block is connected to the second mounting block via a drive motor assembly. The second mounting block is driven by the drive motor assembly to move horizontally along the slide rail. The second mounting block has a slide groove in which a gripper assembly is embedded. A gripper drive motor assembly is also provided on the side of the second mounting block. The output end of the gripper drive motor assembly is connected to the gripper assembly via a drive motor assembly. The gripper drive motor assembly is driven to move the gripper assembly horizontally within the slide groove. The gripper assembly includes a gripper and a motor. The gripper can be raised, lowered, and adjusted via the motor.

[0011] As a further improvement of the present invention, in order to ensure that the bottom pallet falls accurately into the pushing mechanism and avoid the pallet tipping over, the pallet supply mechanism includes a first L-shaped support plate and a second L-shaped support plate fixedly installed on the top side of the second box. L-shaped brackets are symmetrically arranged on the first L-shaped support plate and the second L-shaped support plate. A pallet lifting and guiding positioning component is installed on the L-shaped brackets. A first limiting baffle and a second limiting baffle are also provided on the first L-shaped support plate and the second L-shaped support plate to form a pallet stacking space and limit the horizontal displacement of the pallets, thus preventing the stacked pallets from tipping over. The pallet lifting and guiding positioning component includes a vertically arranged lifting plate drive motor and a guiding positioning plate drive motor. The output end of the lifting plate drive motor is provided with a lifting plate for laterally lifting the pallet. The output end of the guiding positioning plate drive motor is provided with a guiding positioning plate for guiding and positioning the pallet from both sides, ensuring that the bottom pallet falls accurately into the pallet pushing and positioning mechanism.

[0012] As a further improvement of the present invention, in order to achieve stable pallet stacking and unloading and improve efficiency, the pallet stacking and unloading mechanism includes a connecting support plate, on which a pallet limiting bracket is installed to form a pallet stacking and unloading channel; a stable mounting bracket is installed on the outer side of the pallet limiting bracket, and multiple pallet stacking auxiliary components are correspondingly arranged on the stable mounting bracket; the pallet stacking auxiliary components include an auxiliary first drive motor, and an auxiliary second drive motor is connected to the output end of the first drive motor; the first drive motor drives the auxiliary second drive motor to perform lifting and lowering movements; a pallet stacking auxiliary support block is installed at the output end of the auxiliary second drive motor, and the pallet stacking auxiliary support block moves horizontally by being driven by the auxiliary second drive motor, for laterally lifting pallets loaded with qualified products and realizing layer-by-layer stacking.

[0013] In operation, the PT sensor element is first conveyed by the product feeding conveyor belt mechanism. After being conveyed to the area below the dispensing mechanism, the first drive motor assembly of the dispensing mechanism drives the first slide plate to slide along the third guide rail, the second drive motor assembly drives the second slide plate to slide along the fourth guide rail, and the third drive motor assembly drives the third slide plate and the dispensing head assembly to rise and fall along the fifth guide rail. The sensor and the steel bar work together to monitor the dispensing height in real time, and the dispensing head assembly completes the dispensing of the element. Then, the dispensed element continues to be conveyed, and the drive unit assembly of the pre-curing detection mechanism drives the connecting slide plate and the stabilizing bracket to slide along the length of the mounting block, so that the pre-curing irradiation assembly performs a 2-8s adjustable power pre-curing treatment on the element, while the detection camera captures the glue dots on the pre-cured element. The image transmits information on the dispensing area, height, and shape of the glue dots to the control system for analysis. If a product is detected as defective, the second fixed block drive assembly of the defective product transfer mechanism drives the second fixed block to slide along the length of the first fixed block. The connecting vertical plate drive assembly drives the connecting vertical plate to slide. The gripper drive assembly drives the sliding vertical plate and the gripper assembly to rise and fall along the vertical chute. The gripper assembly grips the defective component through the anti-slip rubber pad and transfers it across the product loading conveyor belt mechanism and the defective product unloading conveyor belt mechanism to the defective product unloading conveyor belt mechanism. The defective product unloading conveyor belt mechanism transports the defective component to the defective product collection box for centralized rework processing. If a product is detected as qualified, the product slide push mechanism's drive air... The cylinder-driven mounting slide plate reciprocates horizontally along the first guide rail, while the drive motor drives the connecting plate and push block to move horizontally along the second guide rail. The push block's arc-shaped groove on its end face engages with the pushing element, precisely pushing it to the designated position. The second mounting block drive motor assembly of the qualified product transfer mechanism drives the second mounting block to slide along the slide rail of the first mounting gantry and along the length of the first mounting block of the second mounting gantry. The clamping hand drive motor assembly drives the clamping hand assembly to slide along the slide groove. Simultaneously, the motor of the clamping hand assembly adjusts the lifting and clamping of the clamping hand, transferring the qualified element to the empty tray on the slide frame assembly of the tray pushing and positioning mechanism. The empty tray is provided by the tray supply mechanism. The first and second limit baffles restrict the horizontal displacement of the tray, and the tray is lifted, guided, and positioned. The component's lifting plate drive motor drives the lifting plate to lift the pallet laterally, and the guide positioning plate drive motor drives the guide positioning plate to position laterally, so that the bottom pallet accurately falls into the slide frame component; the second drive cylinder component of the pallet pushing and positioning mechanism drives the guardrail to slide along the second linear guide rail, pushing the empty pallet to below the qualified product transfer mechanism; the pallet positioning component's pressure block drive motor drives the pressure block to move horizontally along the first base, cooperating with the lifting plate of the second base to support the bottom of the pallet and press against and tighten the side of the pallet to achieve precise positioning; then the pallet pull block drive motor of the pallet pull block component drives the pull block to lift and lower to press and block the pallet; the first drive cylinder component drives the stabilizing slider and the mounting connecting plate to slide along the first linear guide rail, pushing the pallet loaded with qualified components to the pallet stacking and unloading mechanism;The pallet limiting bracket on the connecting support plate of the pallet stacking and unloading mechanism forms a stacking channel. The auxiliary first drive motor of the pallet stacking auxiliary component on the stable mounting bracket drives the auxiliary second drive motor to lift and lower. The auxiliary second drive motor drives the pallet stacking auxiliary block to move horizontally, lifting the pallet loaded with qualified components from the side and stacking them layer by layer, ultimately completing the entire process of dispensing, testing, sorting, and stacking unloading of PT sensor components. Attached Figure Description

[0014] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings: Figure 1 This is the front view of the present invention.

[0015] Figure 2 This is a top view of the present invention.

[0016] Figure 3 This is a schematic diagram of the product slide pushing mechanism in this invention.

[0017] Figure 4 This is a schematic diagram of the dispensing mechanism in this invention.

[0018] Figure 5 This is a schematic diagram of the pre-curing testing mechanism in this invention.

[0019] Figure 6 This is a schematic diagram of the structure of the defective product transplanting mechanism in this invention.

[0020] Figure 7 This is a schematic diagram of the structure of the qualified product transplanting mechanism in this invention.

[0021] Figure 8 This is a schematic diagram of the pallet pushing and positioning mechanism in this invention.

[0022] Figure 9 This is a schematic diagram of the pallet pull-bar assembly in this invention.

[0023] Figure 10 This is a schematic diagram of the pallet positioning component in this invention.

[0024] Figure 11 This is a schematic diagram of the pallet supply mechanism in this invention.

[0025] Figure 12 This is a schematic diagram of the pallet lifting, guiding, and positioning component in this invention.

[0026] Figure 13 This is a schematic diagram of the pallet stacking and unloading mechanism in this invention.

[0027] Figure 14 This is a schematic diagram of the structure of the pallet stacking auxiliary component in this invention.

[0028] The components include: 1. First housing; 2. Second housing; 3. Product feeding conveyor belt mechanism; 4. Product slide pushing mechanism; 401. Slide; 402. Fixed base; 403. Drive cylinder; 404. First guide rail; 405. Mounting slide plate; 406. Second guide rail; 407. Drive motor; 408. Connecting plate; 409. Push block; 5. Non-conforming product unloading conveyor belt mechanism; 6. Non-conforming product collection box; 7. Dispensing mechanism; 701. Base; 702. First drive motor assembly; 703. Third guide rail; 704. First slide plate; 705. Fourth guide rail; 706. Second drive motor assembly; 707. Second slide plate; 708. Third drive motor assembly; 709. Third slide plate; 710. Fifth guide rail; 711. Dispensing head assembly; 712. Steel bar. 713 Sensor, 8 Pre-curing Detection Mechanism, 801 Column, 802 Mounting Block, 803 Connecting Slide Plate, 804 Stabilizing Bracket, 805 Drive Unit Assembly, 806 Detection Camera, 807 Pre-curing Irradiation Assembly, 9 Non-conforming Product Transfer Mechanism, 901 Gantry, 902 First Fixing Block, 903 Second Fixing Block Drive Assembly, 904 Second Fixing Block, 905 Connecting Vertical Plate Drive Assembly, 906 Connecting Vertical Plate, 907 Gripper Drive Assembly, 908 Sliding Vertical Plate, 909 Gripper Assembly, 10 Conforming Product Transfer Mechanism, 1001 First Mounting Gantry, 1002 Slide Rail, 1003 Second Mounting Gantry, 1004 First Mounting Block, 1005 Second Mounting Block Drive Motor Assembly 1006 Second mounting block, 1007 Clamping hand drive motor assembly, 1008 Slide groove, 1009 Clamping hand assembly, 11 Pallet pushing and positioning mechanism, 1101 Mounting base plate, 1102 Slide frame assembly, 1103 First drive cylinder assembly, 1104 First linear guide rail, 1105 Pallet pull rail assembly, 11051 Stabilizing slider, 11052 Mounting connecting plate, 11053 Cylinder connecting block, 11054 Pull rail block drive motor assembly, 11055 Pull rail block, 1106 Second linear guide rail, 1107 Second drive cylinder assembly, 1108 Side panel, 1109 Pallet positioning assembly, 11091 First base, 11092 Pressure block drive motor, 11093 Pressure block, 1 1094 Second base, 11095 Pallet, 12 Pallet supply mechanism, 1201 First L support plate, 1202 Second L support plate, 1203 L bracket, 1204 Pallet lifting guide positioning assembly, 12041 Lifting plate drive motor, 12042 Guide positioning plate drive motor, 12043 Guide positioning plate, 12044 Lifting plate, 1205 First limiting baffle, 1206 Second limiting baffle, 13 Pallet stacking unloading mechanism, 1301 Connecting support plate, 1302 Stable mounting bracket, 1303 Pallet stacking auxiliary assembly, 13031 Auxiliary first drive motor, 13032 Auxiliary second drive motor, 13033 Pallet stacking auxiliary support block, 1304 Pallet limiting bracket. Detailed Implementation

[0029] To enable those skilled in the art to better understand the technical solutions in this application, the following description is provided in conjunction with the appendix. Figure 1-14 The present invention will be further described below. The following embodiments are only used to illustrate the technical solutions of the present invention more clearly, and should not be used to limit the scope of protection of the present invention.

[0030] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] like Figure 1-14The device shown is an integrated equipment for dispensing, detecting, sorting, stacking, and unloading PT sensor elements. It includes a first housing 1, a second housing 2, and a tray. The first housing 1 and the second housing 2 are fixedly connected to form a stable support frame for the main body of the equipment. A product feeding conveyor belt mechanism 3 is horizontally installed on the top of the first housing 1, and a product sliding table pushing mechanism 4 is provided at its discharge end, extending to the second housing 2. On one side of the product feeding conveyor belt mechanism 3, along its conveying direction, a dispensing mechanism 7, a pre-curing detection mechanism 8, and a defective product transfer mechanism 9 are sequentially arranged. On the other side, a defective product unloading conveyor belt mechanism 5 is arranged parallel to it, and its discharge end is connected to a defective product collection box 6. The defective product transfer mechanism 9 spans... Located above the product loading conveyor belt mechanism 3 and the non-conforming product unloading conveyor belt mechanism 5, this mechanism is used to transfer non-conforming products detected by the pre-curing testing mechanism 8 to the non-conforming product unloading conveyor belt mechanism 5; a pallet supply mechanism 12 is provided on the top side of the second housing 2 for continuously supplying empty pallets; a pallet pushing and positioning mechanism 11 is provided on the top of the second housing 2 and is connected to one end of the pallet supply mechanism 12 for receiving empty pallets from the pallet supply mechanism 12 and performing precise positioning; a conforming product transfer mechanism 10 is also provided on the top of the second housing 2 for transferring conforming products from the product slide push mechanism 4 to the empty pallets on the pallet pushing and positioning mechanism 11; the second housing The top of the 2 is provided with a pallet stacking and unloading mechanism 13, which is connected to the other end of the pallet pushing and positioning mechanism 11. It is used to stack pallets loaded with qualified products and complete the unloading. The pallet pushing and positioning mechanism 11 includes a mounting base plate 1101, on which a slide frame assembly 1102 is horizontally mounted. The slide frame assembly 1102 is generally L-shaped, with its two ends extending to the pallet supply mechanism 12 and the pallet stacking and unloading mechanism 13, respectively. A first linear guide rail 1104 is laid on the top of the mounting base plate 1101, and a pallet pull rail assembly 1105 is slidably connected to the first linear guide rail 1104. A first linear guide rail 1105 is provided on the side of the first linear guide rail 1104. A drive cylinder assembly 1103 is provided, the output end of which is connected to the pallet puller assembly 1105. The first drive cylinder assembly 1103 drives the pallet puller assembly 1105 to slide on the first linear guide rail 1104, thereby pushing the pallet on the slide frame assembly 1102 towards the pallet stacking and unloading mechanism 13. A second linear guide rail 1106 is also provided on the mounting base plate 1101, which is perpendicular to the first linear guide rail 1104. A guardrail 1108 is slidably connected to the second linear guide rail 1106, and a second drive cylinder assembly 1107 is provided at the bottom of the mounting base plate 1101.The output end of the second drive cylinder assembly 1107 is connected to the guardrail 1108. The second drive cylinder assembly 1107 drives the guardrail 1108 to slide on the second linear guide 1106, thereby pushing the empty pallet in the pallet supply mechanism 12 onto the slide frame assembly 1102 towards the qualified product transfer mechanism 10. A pallet positioning assembly 1109 is also provided on the outer side of the slide frame assembly 1102. The pallet pull rail assembly 1105 includes a stabilizing slider 11051, and a mounting connecting plate 11052 is provided on the upper part of the stabilizing slider 11051. A cylinder connecting block 11053 is provided on one end of the mounting connecting plate 11052 and is connected to the first drive cylinder assembly 1103. The output end is connected to the other end, and a pull block drive motor assembly 11054 is provided at the other end; the output end of the pull block drive motor assembly 11054 is connected to and installed with a pull block 11055, and the pull block drive motor assembly 11054 drives the pull block 11055 to move up and down, for pressing the tray from one side; the tray positioning assembly 1109 includes a first base 11091 and a second base 11094, and the top of the first base 11091 and the second base 11094 are respectively provided with a pressure block drive motor 11092 and a tray 11095; a pressure block 11093 is installed at the output end of the pressure block drive motor 11092, and the pressure block 11093 is driven by the pressure block drive motor 11092. The 92 is driven to move horizontally; the pressure block 11093 and the pallet 11095 correspond to each other and are used to support the bottom of the pallet and abut against and press the side of the pallet to achieve rapid positioning of the pallet; the product slide push mechanism 4 includes a slide 401 horizontally mounted on the top of the first box 1, and a fixed seat 402 is installed on the side end of the slide 401; the top of the fixed seat 402 is provided with a first guide rail 404 parallel to the slide 401 and a drive cylinder 403, and an mounting slide plate 405 is slidably connected on the first guide rail 404; the output end of the drive cylinder 403 is connected to the mounting slide plate 405 in a transmission connection, and the drive cylinder 403 drives the mounting slide plate 405 to reciprocate horizontally on the first guide rail 404. The mounting slide plate 405 is symmetrically provided with second guide rails 406, which are parallel to each other and extend perpendicularly to the first guide rail 404. A connecting plate 408 is slidably connected to the first guide rail 404. Multiple push blocks 409 are evenly spaced on the connecting plate 408, and its end face is provided with an arc-shaped groove matching the shape of the PT sensor element for fitting and pushing the PT sensor element. The mounting slide plate 405 is also provided with a drive motor 407, the output end of which is connected to the connecting plate 408. The drive motor 407 drives the push blocks 409 to move horizontally along the direction of the second guide rail 406 to achieve precise pushing of the PT sensor element.The dispensing mechanism 7 includes a base 701, with a first drive motor assembly 702 and a third guide rail 703 respectively disposed on the side and top of the base 701; a first slide plate 704 is slidably connected to the third guide rail 703, and the output end of the first drive motor assembly 702 is connected to the first slide plate 704 via a belt pulley assembly; the first drive motor assembly 702 drives the first slide plate 704 to slide horizontally on the third guide rail 703; a fourth guide rail 705 and a second drive motor assembly 706 are disposed on the first slide plate 704, and a second slide plate 707 is slidably connected to the fourth guide rail 705; the output end of the second drive motor assembly 706 is connected to the second slide plate 707 via a belt pulley assembly. The second drive motor assembly 706 is driven by a belt pulley assembly, causing it to slide horizontally on the fourth guide rail 705. A third drive motor assembly 708 and a fifth guide rail 710 are mounted on the second slide plate 707, with a third slide plate 709 slidably connected to the fifth guide rail 710. A dispensing head assembly 711 is mounted on the third slide plate 709 for dispensing adhesive. The output end of the third drive motor assembly 708 is connected to the third slide plate 709 via a belt pulley assembly, driving the dispensing head assembly 711 to move up and down. A steel bar 712 is mounted on the top of the third slide plate 709. A sensor 713 is installed on the side of the fifth guide rail 710; the sensor 713 and the steel strip 712 are located on the same vertical plane and correspond to each other, and are used to monitor the dispensing height of the dispensing head assembly 711 in real time; the pre-curing detection mechanism 8 includes multiple columns 801, and a mounting block 802 is fixedly installed on the top of the column 801; a connecting slide plate 803 is slidably connected to the mounting block 802, and a stabilizing bracket 804 is provided on the connecting slide plate 803; a drive unit assembly 805 is provided on the side of the mounting block 802, and the output end of the drive unit assembly 805 is embedded inside the mounting block 802 and is connected to the connecting slide plate 803 in a transmission manner; a detection camera 806 and a pre-curing irradiation group are installed on the stabilizing bracket 804. The mounting block 802 is configured with the detection camera 806 and the pre-curing irradiation component 807 vertically aligned. The driving unit component 805 drives the detection camera 806 and the pre-curing irradiation component 807 to move synchronously horizontally along the length of the mounting block 802. The irradiation power of the pre-curing irradiation component 807 is adjustable, used for rapid pre-curing of the PT sensor element after dispensing, with a curing time of 2-8 seconds. The detection camera 806 is an industrial camera equipped with a high-definition lens and an image acquisition card, used to capture real-time images of the dispensing area of ​​the pre-cured PT sensor element, obtaining image information of the dispensing area, glue dot height, and glue dot shape, and transmitting the image information to the equipment control system for analysis, comparison, and judgment.The defective product transplanting mechanism 9 includes a gantry 901, on the top of which a first fixing block 902 is fixedly installed. A second fixing block 904 is slidably connected to the first fixing block 902 and perpendicular to its length. A second fixing block drive assembly 903 is provided on the side of the first fixing block 902. The output end of the second fixing block drive assembly 903 is embedded inside the first fixing block 902 and is connected to the second fixing block 904. The second fixing block drive assembly 903 drives the second fixing block 904 to move horizontally along the length of the first fixing block 902. A connecting vertical plate 906 is slidably connected to the second fixing block 904. A connecting vertical plate drive assembly 905 is provided on the side end of component 4; the output end of the connecting vertical plate drive assembly 905 is connected to the connecting vertical plate 906 in a transmission connection, and the connecting vertical plate drive assembly 905 drives the connecting vertical plate 906 to move horizontally along the length direction of the second fixed block 904; a vertical groove is provided on the connecting vertical plate 906, and a sliding vertical plate 908 is embedded in the vertical groove; a gripper drive assembly 907 is also provided on the connecting vertical plate 906, and the output end of the gripper drive assembly 907 is connected to the sliding vertical plate 908 in a transmission connection; a gripper assembly 909 is installed on the sliding vertical plate 908, and the gripper drive assembly 907 drives the gripper assembly 909 to move up and down along the vertical groove. The gripper assembly 909 is an electric gripper structure with an anti-slip rubber pad on the inner side of the gripper. The qualified product transplanting mechanism 10 includes a first mounting frame 1001 and a second mounting frame 1003 arranged in parallel. The top of the first mounting frame 1001 and the second mounting frame 1003 are respectively provided with a slide rail 1002 and a first mounting block 1004. A second mounting block 1006 is horizontally mounted between the first mounting frame 1001 and the second mounting frame 1003. One end of the second mounting block 1006 is slidably engaged with the slide rail 1002, and the other end is slidably embedded in the first mounting block 1004. A second mounting block drive motor assembly 1005 is provided on the side of the first mounting block 1004. The output end of the second mounting block drive motor assembly 1005 is connected to the second mounting block 1006 via a transmission connection. The second mounting block drive motor assembly 1005 drives the second mounting block 1006 to move horizontally along the slide rail 1002. The second mounting block 1006 is provided with a slide groove 1008, in which a clamping hand assembly 1009 is embedded. The side end of the second mounting block 1006 is also provided with a clamping hand drive motor assembly 1007, the output end of which is connected to the clamping hand assembly 1009 via a transmission connection. The clamping hand drive motor assembly 1007 drives the clamping hand assembly 1009 to move horizontally within the slide groove 1008.The clamping hand assembly 1009 includes a clamping hand and a motor. The clamping hand can be raised, lowered, and adjusted for clamping via the motor. The pallet supply mechanism 12 includes a first L-shaped support plate 1201 and a second L-shaped support plate 1202 fixedly installed on the top side of the second housing 2. L-shaped brackets 1203 are symmetrically arranged on the first L-shaped support plate 1201 and the second L-shaped support plate 1202. A pallet lifting, guiding, and positioning assembly 1204 is installed on the L-shaped bracket 1203. A first L-shaped support plate 1201 and the second L-shaped support plate 1202 are also fitted with a first L-shaped support plate 1204. Limiting baffle 1205 and second limiting baffle 1206 form a pallet stacking space and restrict the horizontal displacement of the pallets to prevent stacked pallets from tipping over; the pallet lifting and guiding positioning assembly 1204 includes a vertically arranged lifting plate drive motor 12041 and a guide positioning plate drive motor 12042. The output end of the lifting plate drive motor 12041 is provided with a lifting plate 12044 for laterally lifting the pallet; the output end of the guide positioning plate drive motor 12042 is provided with a guide positioning plate 12043 for lifting the pallet from the side. The pallet is guided and positioned from both sides to ensure that the bottom pallet falls accurately into the pallet pushing and positioning mechanism 11; the pallet stacking and unloading mechanism 13 includes a connecting support plate 1301, on which a pallet limiting bracket 1304 is installed to form a pallet stacking and unloading channel; a stable mounting bracket 1302 is installed on the outer side of the pallet limiting bracket 1304, and multiple pallet stacking auxiliary components 1303 are also correspondingly arranged on the stable mounting bracket 1302; the pallet stacking auxiliary components 1303 include an auxiliary first drive motor 1 3031, an auxiliary second drive motor 13032 is connected to the output end of the first drive motor 13031; the first drive motor 13031 drives the auxiliary second drive motor 13032 to perform lifting and lowering movements; a pallet stacking auxiliary support block 13033 is installed at the output end of the auxiliary second drive motor 13032, and the pallet stacking auxiliary support block 13033 moves horizontally under the drive of the auxiliary second drive motor 13032 to laterally lift pallets loaded with qualified products and achieve layer-by-layer stacking.

[0032] In operation, the PT sensor element is first conveyed by the product feeding conveyor belt mechanism 3. After being conveyed to the area below the dispensing mechanism 7, the first drive motor assembly 702 of the dispensing mechanism 7 drives the first slide plate 704 to slide along the third guide rail 703, the second drive motor assembly 706 drives the second slide plate 707 to slide along the fourth guide rail 705, and the third drive motor assembly 708 drives the third slide plate 709 and the dispensing head assembly 711 to rise and fall along the fifth guide rail 710. The sensor 713 and the steel bar 712 work together to monitor the dispensing height in real time, and the dispensing head assembly 711 completes the dispensing of the element. Then, the dispensed element continues to be conveyed, and the drive unit assembly 805 of the pre-curing detection mechanism 8 drives the connecting slide plate 803. The stabilizing bracket 804 slides along the length of the mounting block 802, allowing the pre-curing irradiation component 807 to perform a 2-8s adjustable power pre-curing treatment on the component. Simultaneously, the detection camera 806 captures images of the adhesive dots on the pre-cured component, transmitting information on the dot area, height, and shape to the control system for analysis. If the product is detected as defective, the second fixing block drive component 903 of the defective product transfer mechanism 9 drives the second fixing block 904 to slide along the length of the first fixing block 902. The connecting vertical plate drive component 905 drives the connecting vertical plate 906 to slide, and the gripper drive component 907 drives the sliding vertical plate 908 and the gripper component 909 to rise and fall along the vertical groove. The gripper component 909, through anti-... The sliding rubber pad picks up the defective component and transfers it across the product loading conveyor belt 3 and the defective product unloading conveyor belt 5 to the defective product unloading conveyor belt 5. The defective product unloading conveyor belt 5 then transports the defective component to the defective product collection box 6 for centralized rework processing. If the product is found to be qualified, the drive cylinder 403 of the product slide pusher mechanism 4 drives the mounting slide plate 405 to slide horizontally back and forth along the first guide rail 404. At the same time, the drive motor 407 drives the connecting plate 408 and the push block 409 to move horizontally along the second guide rail 406. The push block 409 uses its arc-shaped groove on its end face to abut against the component, accurately pushing it to the designated position. The second mounting block of the qualified product transfer mechanism 10... The drive motor assembly 1005 drives the second mounting block 1006 to slide along the slide rail 1002 of the first mounting gantry 1001 and the first mounting block 1004 of the second mounting gantry 1003 in the length direction. The gripper drive motor assembly 1007 drives the gripper assembly 1009 to slide along the slide groove 1008. At the same time, the motor of the gripper assembly 1009 adjusts the lifting and clamping of the gripper, transferring the qualified component to the empty tray on the slide frame assembly 1102 of the tray pushing and positioning mechanism 11. The empty tray is provided by the tray supply mechanism 12. The first limit baffle 1205 and the second limit baffle 1206 restrict the horizontal displacement of the tray. The lifting plate drive motor 12041 of the tray lifting guide positioning assembly 1204 drives the lifting plate 12044 to lift the tray laterally. The guide positioning plate drive motor 12042 drives the guide positioning plate 12043 to position laterally, so that the bottom tray falls accurately into the slide frame assembly 1102.The second drive cylinder assembly 1107 of the pallet pushing and positioning mechanism 11 drives the side plate 1108 to slide along the second linear guide rail 1106, pushing the empty pallet below the qualified product transfer mechanism 10. The pressure block drive motor 11092 of the pallet positioning assembly 1109 drives the pressure block 11093 to move horizontally along the first base 11091, cooperating with the lifting plate 11095 of the second base 11094 to support the bottom of the pallet and press against the side of the pallet to achieve precise positioning. Then, the pull block drive motor 11054 of the pallet pull block assembly 1105 drives the pull block 11055 to lift and press the pallet, and the first drive cylinder assembly 1103 drives the stabilizing slider 11051 and the installation connection. Plate 11052 slides along the first linear guide 1104, pushing the tray loaded with qualified components to the tray stacking and unloading mechanism 13. The tray limiting bracket 1304 on the connecting support plate 1301 of the tray stacking and unloading mechanism 13 forms a stacking channel. The auxiliary first drive motor 13031 of the tray stacking auxiliary assembly 1303 on the stable mounting bracket 1302 drives the auxiliary second drive motor 13032 to rise and fall. The auxiliary second drive motor 13032 drives the tray stacking auxiliary support block 13033 to move horizontally, lifting the tray loaded with qualified components from the side and stacking them layer by layer, ultimately completing the entire process of dispensing, testing, sorting, and stacking unloading of PT sensor components.

[0033] This invention is not limited to the above embodiments. Based on the technical solutions disclosed in this invention, those skilled in the art can make some substitutions and modifications to some of the technical features without creative effort, and these substitutions and modifications are all within the protection scope of this invention.

Claims

1. A PT sensor element dispensing detection, sorting, stacking, and unloading integrated device, comprising a first housing (1), a second housing (2), and a tray, wherein the first housing (1) and the second housing (2) are fixedly connected to form a stable support frame for the main body of the device; characterized in that: A product feeding conveyor belt mechanism (3) is horizontally installed on the top of the first box (1), and a product slide pusher mechanism (4) is provided at its discharge end and extends to the second box (2); a dispensing mechanism (7), a pre-curing detection mechanism (8) and a defective product transfer mechanism (9) are arranged sequentially on one side of the product feeding conveyor belt mechanism (3) along its conveying direction, and a defective product unloading conveyor belt mechanism (5) is arranged parallel to the other side, and a defective product collection box (6) is connected to its discharge end; the defective product transfer mechanism (9) is arranged across the product feeding conveyor belt mechanism (3) and the defective product unloading conveyor belt mechanism (5) to transfer the defective products detected by the pre-curing detection mechanism (8) to the defective product collection box (6). Product unloading conveyor belt mechanism (5); a pallet supply mechanism (12) is provided on the top side of the second box (2) for continuously supplying empty pallets; a pallet pushing and positioning mechanism (11) is provided on the top of the second box (2) and is connected to one end of the pallet supply mechanism (12) for receiving empty pallets from the pallet supply mechanism (12) and performing precise positioning; a qualified product transfer mechanism (10) is also provided on the top of the second box (2) for transferring qualified products from the product slide push mechanism (4) to empty pallets on the pallet pushing and positioning mechanism (11); a pallet stacking and unloading mechanism (13) is provided on the other side of the top of the second box (2) and is connected to the other end of the pallet pushing and positioning mechanism (11) The pallet pushing and positioning mechanism (11) is used to stack and unload pallets loaded with qualified products. The pallet pushing and positioning mechanism (11) includes a mounting base plate (1101), on which a horizontally mounted slide frame assembly (1102) is mounted. The slide frame assembly (1102) is L-shaped, with its two ends extending to the pallet supply mechanism (12) and the pallet stacking and unloading mechanism (13), respectively. A first linear guide rail (1104) is laid on the top of the mounting base plate (1101), and a pallet pull rail assembly (1105) is slidably connected to the first linear guide rail (1104). A first drive cylinder assembly (1103) is provided on the side end of the first linear guide rail (1104). The output end of (1103) is connected to the pallet puller assembly (1105) for transmission; the first drive cylinder assembly (1103) drives the pallet puller assembly (1105) to slide on the first linear guide rail (1104), so that the pallet is pushed on the slide frame assembly (1102) towards the pallet stacking and unloading mechanism (13); the mounting base plate (1101) is also provided with a second linear guide rail (1106), which is perpendicular to the first linear guide rail (1104); a guardrail (1108) is slidably connected on the second linear guide rail (1106), and a second drive cylinder assembly (1107) is provided at the bottom of the mounting base plate (1101).The output end of the second drive cylinder assembly (1107) is connected to the guardrail (1108) for transmission. The second drive cylinder assembly (1107) drives the guardrail (1108) to slide on the second linear guide rail (1106), thereby pushing the empty pallet in the pallet supply mechanism (12) onto the slide frame assembly (1102) towards the qualified product transfer mechanism (10). A pallet positioning assembly (1109) is also provided on the outside of the slide frame assembly (1102). The pallet pull block assembly (1105) includes a stabilizing slider (11051), and a mounting connecting plate (11052) is provided on the upper part of the stabilizing slider (11051). A cylinder connecting block (11053) is provided on one end of the mounting connecting plate (11052) and connected to the output end of the first drive cylinder assembly (1103). A pull block drive motor assembly (11054) is provided on the other end. The output end of the pull block drive motor assembly (11054) is connected to a pull block (11055). The pull block drive motor assembly (11054) drives the pull block (11055) to move up and down, thereby pressing the pallet from one side. The pallet positioning assembly (1109) includes a first base (11091) and a second base (11094). The top of the first base (11091) and the second base (11094) are respectively provided with a pressure block drive motor (11092) and a pallet plate (11095). The output end of the pressure block drive motor (11092) is equipped with a pressure block (11093). The pressure block (11093) moves horizontally under the drive of the pressure block drive motor (11092). The pressure block (11093) and the pallet plate (11095) correspond to each other and are used to support the bottom of the pallet and abut against and press the side of the pallet to achieve rapid positioning of the pallet.

2. The integrated equipment for dispensing, detecting, sorting, stacking, and unloading PT sensor elements according to claim 1, characterized in that: The product slide push mechanism (4) includes a slide (401) horizontally mounted on the top of the first housing (1), and a fixed seat (402) installed on the side end of the slide (401); the top of the fixed seat (402) is provided with a first guide rail (404) parallel to the slide (401) and a drive cylinder (403), and a mounting slide plate (405) is slidably connected on the first guide rail (404); the output end of the drive cylinder (403) is connected to the mounting slide plate (405) in a transmission connection, and the drive cylinder (403) drives the mounting slide plate (405) to reciprocate horizontally on the first guide rail (404); a second guide rail (406) is symmetrically laid on the mounting slide plate (405), and so on. The second guide rail (406) is parallel to each other and its extension direction is perpendicular to the first guide rail (404); a connecting plate (408) is slidably connected to the first guide rail (404), and a plurality of push blocks (409) are evenly spaced on the connecting plate (408), and an arc-shaped groove matching the shape of the PT sensor element is provided on its end face for fitting and pushing the PT sensor element; a drive motor (407) is also provided on the mounting slide plate (405), and the output end of the drive motor (407) is connected to the connecting plate (408) for transmission; the drive motor (407) drives the push blocks (409) to move horizontally along the direction of the second guide rail (406) to achieve precise pushing of the PT sensor element.

3. The integrated equipment for dispensing, detection, sorting, stacking, and unloading of PT sensor elements according to claim 1, characterized in that: The dispensing mechanism (7) includes a base (701), with a first drive motor assembly (702) and a third guide rail (703) respectively disposed on the side and top of the base (701); a first slide plate (704) is slidably connected to the third guide rail (703), and the output end of the first drive motor assembly (702) is connected to the first slide plate (704) via a belt pulley assembly; the first drive motor assembly (702) drives the first slide plate (704) to slide horizontally on the third guide rail (703); a fourth guide rail (705) and a second drive motor assembly (706) are disposed on the first slide plate (704), and a second slide plate (707) is slidably connected to the fourth guide rail (705); the output end of the second drive motor assembly (706) is connected to the second slide plate (707) via a belt pulley assembly, and the second drive motor assembly (706) drives the second slide plate (707) to slide horizontally on the third guide rail (703). The drive motor assembly (706) slides horizontally on the fourth guide rail (705); the second slide plate (707) is provided with a third drive motor assembly (708) and a fifth guide rail (710), and the third slide plate (709) is slidably connected on the fifth guide rail (710); the third slide plate (709) is equipped with a dispensing head assembly (711) for dispensing adhesive liquid; the output end of the third drive motor assembly (708) is connected to the third slide plate (709) through a belt pulley assembly, and the third drive motor assembly (708) drives the dispensing head assembly (711) to move up and down; a steel bar (712) is installed on the top of the third slide plate (709), and a sensor (713) is installed on the side end of the fifth guide rail (710); the sensor (713) and the steel bar (712) are located on the same vertical plane and correspond to each other, and are used to monitor the dispensing height of the dispensing head assembly (711) in real time.

4. The integrated equipment for dispensing, detecting, sorting, stacking, and unloading PT sensor elements according to claim 1, characterized in that: The pre-curing testing mechanism (8) includes multiple columns (801), with a mounting block (802) fixedly installed on the top of each column (801); a connecting slide plate (803) is slidably connected to the mounting block (802), and a stabilizing bracket (804) is provided on the connecting slide plate (803); a drive unit assembly (805) is provided on the side end of the mounting block (802), and the output end of the drive unit assembly (805) is embedded inside the mounting block (802) and is connected to the connecting slide plate (803) in a transmission manner; a testing camera (806) and a pre-curing irradiation assembly (807) are mounted on the stabilizing bracket (804), and the testing camera (806) and the pre-curing irradiation assembly (807) are connected to each other. 07) Vertical alignment; the drive unit component (805) drives the detection camera (806) and the pre-curing irradiation component (807) to move synchronously horizontally along the length of the mounting block (802); the irradiation power of the pre-curing irradiation component (807) can be adjusted to perform rapid pre-curing processing on the PT sensor element after dispensing, with a curing time of 2-8 seconds; the detection camera (806) is an industrial camera equipped with a high-definition lens and an image acquisition card, used to capture the dispensing area of ​​the pre-cured PT sensor element in real time, obtain image information of dispensing area, glue dot height, and glue dot shape, and transmit the image information to the equipment control system for analysis, comparison, and judgment.

5. The integrated equipment for dispensing, detecting, sorting, stacking, and unloading PT sensor elements according to claim 1, characterized in that: The defective product transplanting mechanism (9) includes a gantry (901), on which a first fixing block (902) is fixedly installed; a second fixing block (904) is slidably connected and perpendicular to the length direction of the first fixing block (902); a second fixing block drive assembly (903) is provided on the side end of the first fixing block (902); the output end of the second fixing block drive assembly (903) is embedded inside the first fixing block (902) and is connected to the second fixing block (904); the second fixing block drive assembly (903) drives the second fixing block (904) to move horizontally along the length direction of the first fixing block (902); a connecting vertical plate (906) is slidably connected to the second fixing block (904); a connecting vertical plate drive assembly (906) is provided on the side end of the second fixing block (904). 05); The output end of the connecting vertical plate drive assembly (905) is connected to the connecting vertical plate (906) in a transmission connection. The connecting vertical plate drive assembly (905) drives the connecting vertical plate (906) to move horizontally along the length direction of the second fixed block (904); The connecting vertical plate (906) is provided with a vertical groove, and a sliding vertical plate (908) is embedded in the vertical groove; The connecting vertical plate (906) is also provided with a gripper drive assembly (907), and the output end of the gripper drive assembly (907) is connected to the sliding vertical plate (908) in a transmission connection; A gripper assembly (909) is installed on the sliding vertical plate (908), and the gripper drive assembly (907) drives the gripper assembly (909) to move up and down along the vertical groove; The gripper assembly (909) adopts an electric gripper structure, and an anti-slip rubber pad is provided on the inner side of the gripper.

6. The integrated equipment for dispensing, detecting, sorting, stacking, and unloading PT sensor elements according to claim 1, characterized in that: The qualified product transplanting mechanism (10) includes a first mounting gantry (1001) and a second mounting gantry (1003) arranged in parallel. The top of the first mounting gantry (1001) and the second mounting gantry (1003) are respectively provided with a slide rail (1002) and a first mounting block (1004). A second mounting block (1006) is horizontally mounted between the first mounting gantry (1001) and the second mounting gantry (1003). One end of the second mounting block (1006) is slidably engaged with the slide rail (1002), and the other end is slidably embedded in the first mounting block (1004). A second mounting block drive motor assembly (1005) is provided on the side end of the first mounting block (1004). The output end of the second mounting block drive motor assembly (1005) is connected to the second mounting block (1006) for transmission. The second mounting block drive motor assembly (1005) drives the second mounting block (1006) to move horizontally along the slide rail (1002); the second mounting block (1006) is provided with a slide groove (1008), and a clamping hand assembly (1009) is embedded in the slide groove (1008); a clamping hand drive motor assembly (1007) is also provided on the side end of the second mounting block (1006), and the output end of the clamping hand drive motor assembly (1007) is connected to the clamping hand assembly (1009) in a transmission connection; the clamping hand drive motor assembly (1007) drives the clamping hand assembly (1009) to move horizontally in the slide groove (1008); the clamping hand assembly (1009) includes a clamping hand and a motor, and the clamping hand can be raised, lowered and adjusted by the motor.

7. The integrated equipment for dispensing, detection, sorting, stacking, and unloading of PT sensor elements according to claim 1, characterized in that: The pallet supply mechanism (12) includes a first L-shaped support plate (1201) and a second L-shaped support plate (1202) fixedly installed on the top side of the second box (2). L-shaped brackets (1203) are symmetrically arranged on the first L-shaped support plate (1201) and the second L-shaped support plate (1202). A pallet lifting and guiding positioning assembly (1204) is installed on the L-shaped bracket (1203). A first limiting baffle (1205) and a second limiting baffle (1206) are also provided on the first L-shaped support plate (1201) and the second L-shaped support plate (1202), forming a pallet stacking space. The horizontal displacement of the pallet is limited to prevent stacked pallets from tipping over. The pallet lifting and guiding positioning assembly (1204) includes a vertically arranged lifting plate drive motor (12041) and a guide positioning plate drive motor (12042). The output end of the lifting plate drive motor (12041) is provided with a lifting plate (12044) for laterally lifting the pallet. The output end of the guide positioning plate drive motor (12042) is provided with a guide positioning plate (12043) for guiding and positioning the pallet from both sides to ensure that the bottom pallet falls accurately into the pallet pushing and positioning mechanism (11).

8. The integrated equipment for dispensing, detection, sorting, stacking, and unloading of PT sensor elements according to claim 1, characterized in that: The pallet stacking and unloading mechanism (13) includes a connecting support plate (1301), on which a pallet limiting bracket (1304) is installed to form a pallet stacking and unloading channel; a stable mounting bracket (1302) is installed on the outside of the pallet limiting bracket (1304), and a plurality of pallet stacking auxiliary components (1303) are also correspondingly provided on the stable mounting bracket (1302); the pallet stacking auxiliary component (1303) includes an auxiliary first drive motor (13031), and an auxiliary second drive motor (13032) is connected to the output end of the first drive motor (13031); the first drive motor (13031) drives the auxiliary second drive motor (13032) to perform lifting and lowering movements; The output end of the auxiliary second drive motor (13032) is equipped with a pallet stacking auxiliary block (13033). The pallet stacking auxiliary block (13033) is driven by the auxiliary second drive motor (13032) to move horizontally, and is used to lift the pallet loaded with qualified products from the side and realize the stacking layer by layer.

Images