一种基于工艺大数据的电缆成缆控制方法
By using a cable cabling control method based on big data of processes, process parameters are collected and optimized in real time, achieving coupled quantitative control of tension and arrangement offset. This solves the consistency and stability problems in traditional cable cabling processes, and improves production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- QILU CABLE CO LTD
- Filing Date
- 2025-12-31
- Publication Date
- 2026-07-17
AI Technical Summary
Traditional cable assembly processes suffer from isolated production data, delayed parameter adjustments, high reliance on manual labor, poor production consistency, and high scrap rates, making it difficult to meet the precision requirements of high-performance cables. Furthermore, they cannot provide real-time coordinated control over uneven tension and core alignment deviations.
By collecting process parameters in real time, a simulated coupling factor is constructed. A numerical optimization algorithm is used to iteratively search for the amplification coefficient and sensitivity coefficient. Combined with the coupling control factor used in real-time control, the take-up speed and stranding torque are adjusted in real time, reducing tension instability and arrangement deviation, and improving production stability and consistency.
It significantly reduced the variability of quality indicators, improved the accuracy and stability of regulation, reduced the scrap rate and energy consumption, and enhanced the intelligence level and economic benefits of the production process.
Smart Images
Figure CN121483760B_ABST