一种基于局部热释应变的环氧绝缘件残余应力无损测量方法

By constructing a model relating residual stress on the surface of insulating components to material modulus and coefficient of thermal expansion, and utilizing laser irradiation and strain gauge measurements, the problem of residual stress detection in pot-type insulators was solved, achieving efficient, accurate, and non-destructive monitoring of insulator stress and ensuring the safe and stable operation of the power system.

CN121521323BActive Publication Date: 2026-07-17TIANJIN UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TIANJIN UNIV
Filing Date
2025-12-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies are insufficient to effectively detect residual stress in pot-type insulators, which makes the insulators prone to cracking under high-voltage conditions, threatening the safety of the power system and the reliability of power supply.

Method used

A model was constructed to establish the relationship between the surface residual stress of epoxy insulation components under laser source heating conditions and the material modulus and coefficient of thermal expansion. The surface residual stress of the insulation components was then measured non-destructively using laser irradiation and strain gauges.

Benefits of technology

It achieves efficient and accurate monitoring of residual stress on the surface of insulating components, non-destructive testing, with an error of less than 5% and a spatial resolution of ≤2 mm. It is applicable to various types of insulators, has a short testing cycle, and is suitable for GIS maintenance.

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Abstract

本发明公开了一种基于局部热释应变的环氧绝缘件残余应力无损测量方法。该方法包括:步骤1:制备环氧绝缘件标准试样,测得室温下材料热、力学参数;步骤2:对标准试样进行实验,获得所需应变数据;步骤3:建立机械应力与材料热、力学参数之间的关系;步骤4:对不同温度下材料热、力学参数进行反演,验证所建立的模型;步骤5:对相同配方环氧 / 氧化铝复合材料盆式绝缘子进行测试。本发明构建了绝缘件在受到激光源加热条件下其表面残余应力与材料模量及热膨胀系数之间的关系模型,并进行验证,基于该模型测得盆式绝缘子的表面残余应力。
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