A textile yarn tensile property detection device
Patent Information
- Application Number
- CN202511644944.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2045-11-11
AI Technical Summary
当检测结果不理想时,生产者无法准确判断这究竟是纤维材质本身的问题,还是加捻结构不稳定所导致,从而为工艺诊断带来了不确定性
1.调整机构控制第一输送辊和第二输送辊对纱线的夹持力度,以及调整放线盘和收线盘上的第一输送辊和第二输送辊的转速,使收线辊上的第一输送辊和第二输送辊的转速大于放线辊上的第一输送辊和第二输送辊设置,以此实现对纱线的张力进行调节,而后通过加捻机构驱动旋转盘旋转对纱线进行加捻,实现多股纱线的同步拉伸和加捻检测。现有技术中,当纱线被拉伸时,其直径会因泊松效应会变细,对于一段加捻的纱线,变细必然会导致退捻,纱线的测试段会变得越来越松散,纤维间摩擦力减弱,因此当纱线的性能检测不及预期时,无法判断是否为纱线材质本身的问题,本申请中的纱线测试段的有效捻度被维持在一个恒定值,纱线以其固有的、设计的状态接受强度检测,测量其真实的本质力学性能,并且本申请可持续的对纱线进行检测,相较于现有技术对一段纱线样品进行检测而言,本申请对整卷纱线进行持续检测,提高了对纱线的检测完整性,检测结果更具有说服力;
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Figure CN121521606B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of yarn performance testing technology, and in particular to a device for testing the tensile properties of textile yarns. Background Technology
[0002] Yarn, a continuous linear material made by twisting and binding textile fibers, is a fundamental raw material in the textile industry, including weaving, knitting, rope making, and thread making. Its quality directly determines the durability, appearance, and feel of the final product. In practical applications, yarn is subjected to various forms of tension during production, processing, and use; therefore, its tensile properties are a core mechanical indicator for evaluating yarn quality and suitability. Scientific and precise tensile property testing of yarn not only provides crucial data for product grading and quality control but also provides feedback to guide the optimization of spinning processes, which is of great significance for ensuring textile quality and enhancing industrial competitiveness.
[0003] In existing technologies, the testing of yarn tensile properties typically employs standardized single-yarn strength testers or electronic universal testing machines. These devices generally include a static clamp for fixing the upper end of the yarn sample, a moving clamp for pulling the lower end of the yarn sample, a sensor for measuring tensile force, and a control system for recording displacement and generating stress-strain curves. The workflow is as follows: a sample of a specified length is cut from the yarn package, and both ends are secured to the upper and lower clamps respectively. Then, a drive mechanism moves the lower clamp downwards at a uniform speed, applying a tensile load to the yarn until it breaks. During this process, the sensor collects force data in real time, and the system ultimately calculates the breaking strength and elongation at break. The clamps prevent the yarn from slipping during the stretching process, the sensor converts physical signals into electrical signals, and the drive mechanism provides a controllable and uniform stretching speed.
[0004] Regarding the aforementioned technologies, when the yarn is stretched during testing, the Poisson effect causes a significant reduction in diameter. This thinning process triggers a "untwisting" effect, resulting in an increasingly loose structure in the test section of the yarn, thus reducing the friction between fibers. This means the final measured mechanical property data is a coupling result of the yarn material itself and the performance degradation caused by the loosening of the structure, rather than its inherent intrinsic properties. When the test results are unsatisfactory, manufacturers cannot accurately determine whether the problem lies with the fiber material itself or with an unstable twisting structure, introducing uncertainty into process diagnosis. Furthermore, this method of testing by cutting a sample section is destructive sampling, which cannot provide a continuous, non-destructive, and comprehensive evaluation of the entire yarn roll. This affects testing efficiency and may reduce the overall persuasiveness of the test results due to insufficient sample representativeness. Therefore, improvements are needed. Summary of the Invention
[0005] To address the aforementioned problems, this application provides a device for testing the tensile properties of textile yarns.
[0006] This application provides a textile yarn tensile property testing device, which adopts the following technical solution: A textile yarn tensile property testing device includes a mounting platform with a first mounting seat and a second mounting seat. A pay-off reel is mounted on the first mounting seat, and a take-up reel is mounted on the second mounting seat. Multiple yarns pass through the first and second mounting seats. Multiple rotating disks, corresponding to the number of yarn strands, are rotatably mounted on the take-up reel. These rotating disks are arranged in a circumferential array around the center of the take-up reel. Each rotating disk has a first conveying roller and a second conveying roller, which are parallel to each other. The yarn passes between the first and second conveying rollers. Adjustment mechanisms for adjusting the clamping force and tension of the yarn are provided on the first and second conveying rollers. A twisting mechanism for rotating the rotating disks and twisting the yarn is provided on the side of the rotating disks away from the pay-off reel. The pay-off reel and the take-up reel are symmetrically and identically arranged.
[0007] By adopting the above technical solution, the pay-off reel and take-up reel are symmetrically and identically arranged. Multiple sets of yarns are drawn out from between the first and second conveyor rollers on the pay-off reel, and then pass through the first and second conveyor rollers on the rotating disk. The clamping force of the first and second conveyor rollers on the yarn is controlled by the adjustment mechanism, and the rotation speed of the first and second conveyor rollers on the pay-off and take-up reels is adjusted so that the rotation speed of the first and second conveyor rollers on the take-up reel is greater than that of the first and second conveyor rollers on the pay-off reel. This achieves the adjustment of the yarn tension. Then, the twisting mechanism drives the rotating disk to rotate and twist the yarn, realizing the synchronous stretching and twisting detection of multiple yarns. In existing technologies, when yarn is stretched, its diameter decreases due to the Poisson effect. For a twisted yarn, this thinning inevitably leads to untwisting, causing the test section of the yarn to become increasingly loose and reducing inter-fiber friction. Therefore, when the yarn's performance does not meet expectations, it is impossible to determine whether the problem lies with the yarn material itself. In this application, the effective twist of the yarn test section is maintained at a constant value. The yarn undergoes strength testing in its inherent, designed state, measuring its true intrinsic mechanical properties. Furthermore, this application allows for continuous testing of the yarn. Compared to existing technologies that test a single yarn sample, this application continuously tests the entire roll of yarn, improving the completeness of the yarn testing and making the test results more convincing.
[0008] Optionally, the twisting mechanism includes a first drive motor, a first driving gear, a driven gear, and connecting rods. The first drive motor is fixedly mounted on the take-up reel away from the pay-off reel and located in the center of the take-up reel. The first driving gear is rotatably mounted inside the take-up reel. The output shaft of the drive motor is fixedly connected to the center of the first driving gear. Multiple sets of connecting rods are provided corresponding to the rotating disk, and each set of connecting rods is fixedly mounted on the rotating disk away from the pay-off reel. Multiple sets of driven gears are provided corresponding to the connecting rods, and each set of driven gears is fixedly mounted on the outer peripheral wall of the connecting rods. All sets of driven gears mesh with the first driving gear. The yarn passes through the rotating disk and the connecting rods.
[0009] By adopting the above technical solution, the first drive motor drives the first active gear to rotate through the output shaft. The first active gear meshes with multiple sets of driven gears, thereby driving multiple sets of rotating disks to rotate synchronously through multiple sets of connecting rods. With multiple sets of first conveying rollers and multiple sets of second conveying rollers on the multiple sets of rotating disks clamping multiple sets of yarns respectively, this application realizes that multiple sets of rotating disks perform circumferential motion around the take-up reel, and synchronously and uniformly twists multiple sets of yarns passing through them, thereby realizing synchronous detection of multiple sets of yarns.
[0010] Optionally, the adjustment mechanism includes a second drive motor, a second drive gear, a driven gear ring, a rotating ring, a clamping assembly, a first conveying assembly, and a second conveying assembly. The second drive motor is fixedly mounted on the take-up reel near the pay-off reel. The second drive gear is rotatably mounted inside the take-up reel, and the output shaft of the second drive motor is fixedly connected to the center of the second drive gear. The rotating ring is rotatably mounted on the outer peripheral wall of the rotating disk. The driven gear ring is fixedly sleeved on the outer peripheral wall of the rotating ring. The clamping assembly is mounted on the rotating disk for adjusting the clamping force of the yarn. The first conveying assembly and the second conveying assembly are identical and symmetrically arranged on the rotating disk. The first conveying assembly drives the first conveying roller to rotate synchronously when the rotating ring rotates, and the second conveying assembly drives the second conveying roller to rotate synchronously when the rotating ring rotates.
[0011] By adopting the above technical solution, the second drive motor drives the rotating ring to rotate through the second driving gear and the driven gear ring. Since the rotating ring and the rotating disk are rotatably connected, the rotation of the rotating ring is transmitted to the first conveying roller and the second conveying roller through the first conveying assembly and the second conveying assembly, respectively. By adjusting the rotation speed of the rotating ring, the rotation speed of the first conveying roller and the second conveying roller is adjusted, thereby adjusting the tension of the yarn. When it is necessary to increase the tension, the clamping assembly increases the clamping force on the yarn to avoid relative slippage between the yarn and the first conveying roller and the second conveying roller, thereby improving the accuracy of detection.
[0012] Optionally, the clamping assembly includes a first mounting base, a second mounting base, an elastic element, a guide rod, and an electromagnet. The first conveying roller is rotatably mounted on the first mounting base, and the second conveying roller is rotatably mounted on the second mounting base. A sliding groove is provided on the rotating disk. The ends of the first and second mounting bases near the rotating disk are slidably disposed within the sliding groove. Two sets of guide rods are provided, and the two sets of guide rods are symmetrically fixed on the mutually distant surfaces of the first and second mounting bases, with the mutually distant ends of the two sets of guide rods being inserted into and connected to the inner wall of the sliding groove. Two sets of elastic elements are provided, respectively disposed on the two sets of guide rods, for resetting the first and second mounting bases. Two sets of electromagnets are provided, and the two sets of electromagnets are respectively fixed on the mutually close surfaces of the first and second mounting bases.
[0013] By adopting the above technical solution, the energization and de-energization of the electromagnet can control the sliding of the first and second mounting seats within the sliding groove, thereby adjusting the gap between the first and second conveying rollers and achieving adjustment of the yarn clamping force. The guide rod and elastic element ensure smooth movement and automatic reset of the mounting seats, making the clamping force adjustable and stable. This allows for dynamic adjustment of the clamping force based on the yarn thickness and material, preventing yarn slippage or excessive compression and ensuring the reliability of tensile testing.
[0014] Optionally, the first conveying assembly includes a bevel gear ring, a rotating rod, a bevel gear, and a drive structure. The bevel gear ring is fixedly disposed at the end of the rotating ring near the wire feeding reel. An ear plate is fixedly disposed on the rotating reel. The rotating rod is rotatably disposed on the ear plate. The bevel gear is fixedly disposed at the end of the rotating rod away from the first conveying roller and meshes with the bevel gear ring. The drive structure is disposed on the first conveying roller and the bevel gear, and is used to drive the first conveying roller to rotate synchronously when the bevel gear rotates. The rotational speed of the bevel gear ring is greater than that of the rotating reel.
[0015] By adopting the above technical solution, the rotation of the rotating ring is transmitted to the rotating rod through the bevel gear ring and bevel gear, and then the first conveying roller is driven to rotate through the drive structure. The meshing of the bevel gear ring and bevel gear ensures the efficiency and synchronization of power transmission, matching the rotation speed of the first conveying roller with the rotation speed of the rotating ring. By controlling the rotation speed of the rotating ring, the yarn conveying speed is adjusted, thereby achieving continuous adjustment of yarn tension. The rotation speed of the bevel gear ring is greater than that of the rotating disk, avoiding yarn shrinkage or accumulation caused by twisting rotation.
[0016] Optionally, the drive structure includes a first universal joint coupling and a second universal joint coupling. One end of the first universal joint coupling is fixedly connected to the end of the rotating rod away from the bevel gear, and one end of the second universal joint coupling is fixedly connected to the end of the first conveying roller near the first universal joint coupling. The ends of the first universal joint coupling and the second universal joint coupling that are close to each other are mutually connected.
[0017] By adopting the above technical solution, the connection between the first universal joint coupling and the second universal joint coupling allows for efficient transmission of rotational motion when the angle changes. This ensures that even if the position of the first conveying roller shifts due to clamping adjustment, power can still be reliably transmitted from the rotating rod to the first conveying roller, avoiding transmission jamming or loss and improving the adaptability and stability of the equipment.
[0018] Optionally, multiple industrial cameras are provided on the side of the take-up reel near the pay-off reel, corresponding to the number of yarn strands. The industrial cameras are electrically connected to the first drive motor, the second drive motor, and the electromagnet, and are used to monitor the twist count of the yarn.
[0019] By employing the above technical solution, an industrial camera captures real-time images of the yarn, and image processing technology monitors the yarn's twist count and condition. The industrial camera is electrically connected to a first drive motor, a second drive motor, and an electromagnet, forming a closed-loop control system: when a change in twist count is detected, the system automatically adjusts the twisting speed, clamping force, or conveying speed to maintain a constant twist in the yarn test section. This intelligent monitoring improves the automation and accuracy of the testing, ensuring that the yarn undergoes strength testing in its designed state.
[0020] Optionally, the diameters of the first conveying roller and the second conveying roller are both greater than the widths of the first mounting base and the second mounting base, and both the first conveying roller and the second conveying roller are covered with rubber sleeves.
[0021] By adopting the above technical solution, the diameters of the first and second conveying rollers are larger than the width of the mounting base, improving the stability of clamping. The rubber sleeve covering the roller surface provides additional friction and cushioning, preventing the yarn from slipping or being damaged during stretching, while also reducing noise and vibration, ensuring the repeatability and reliability of test results.
[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The adjustment mechanism controls the clamping force of the first and second conveying rollers on the yarn, and adjusts the rotation speed of the first and second conveying rollers on the pay-off and take-up reels, so that the rotation speed of the first and second conveying rollers on the take-up reel is greater than that of the first and second conveying rollers on the pay-off reel, thereby adjusting the yarn tension. Then, the twisting mechanism drives the rotating disk to rotate and twist the yarn, realizing the synchronous stretching and twisting detection of multiple yarns. In the prior art, when yarn is stretched, its diameter becomes thinner due to the Poisson effect. For a twisted yarn, thinning inevitably leads to untwisting, and the test section of the yarn becomes increasingly loose, reducing the friction between fibers. Therefore, when the performance of the yarn does not meet expectations, it is impossible to determine whether the problem lies with the yarn material itself. In this application, the effective twist of the yarn test section is maintained at a constant value. The yarn undergoes strength testing in its inherent, designed state, measuring its true intrinsic mechanical properties. Furthermore, this application allows for continuous testing of the yarn. Compared to the prior art which tests a section of yarn sample, this application continuously tests the entire roll of yarn, improving the completeness of the yarn testing and making the test results more convincing. 2. The energization and de-energization of the electromagnet control the sliding of the first and second mounting seats within the sliding groove, thereby adjusting the gap between the first and second conveying rollers and regulating the yarn clamping force. The guide rod and elastic element ensure smooth movement and automatic reset of the mounting seats, making the clamping force adjustable and stable. This allows for dynamic adjustment of the clamping force based on the yarn thickness and material, preventing yarn slippage or excessive compression and ensuring the reliability of tensile testing. 3. An industrial camera captures real-time images of the yarn, and image processing technology monitors the yarn's twist count and condition. The industrial camera is electrically connected to the first drive motor, the second drive motor, and an electromagnet, forming a closed-loop control system: when a change in twist count is detected, the system automatically adjusts the twisting speed, clamping force, or conveying speed to maintain a constant twist in the yarn test section. This intelligent monitoring improves the automation and accuracy of the inspection, ensuring that the yarn undergoes strength testing in its designed state. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is a schematic diagram of the overall structure of the take-up reel; Figure 3 This is a schematic diagram of the overall structure of the adjusted components; Figure 4 This is a schematic diagram of the overall structure of the twisting mechanism; Figure 5 yes Figure 3 Enlarged schematic diagram of part A.
[0025] Reference numerals: 1. Mounting platform; 11. Pay-off reel; 12. Take-up reel; 13. Rotary disc; 14. First conveying roller; 15. Second conveying roller; 2. Adjusting mechanism; 21. Second drive motor; 22. Second drive gear; 23. Driven gear ring; 24. Rotating ring; 25. Clamping assembly; 251. First mounting base; 252. Second mounting base; 253. Elastic element; 254. Guide rod; 255. Electromagnet; 26. First conveying assembly; 261. Bevel gear ring; 262. Rotating rod; 263. Bevel gear; 3. Twisting mechanism; 31. First drive motor; 32. First drive gear; 33. Driven gear; 34. Connecting rod; 4. First universal joint coupling; 5. Second universal joint coupling; 6. Industrial camera. Detailed Implementation
[0026] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0027] This application discloses a textile yarn tensile properties testing device, referring to... Figure 1 , Figure 2 and Figure 3A textile yarn tensile property testing device includes a mounting platform 1. A first mounting base 251 and a second mounting base 252 are bolted to the mounting platform 1. A pay-off reel 11 is bolted to the first mounting base 251, and a take-up reel 12 is bolted to the second mounting base 252. Multiple sets of yarns are arranged to pass through the first mounting base 251 and the second mounting base 252. Multiple sets of rotating disks 13 are rotatably mounted on the take-up reel 12 according to the number of yarn strands. The multiple sets of rotating disks 13 are arranged in a circumferential array around the center of the take-up reel 12. A first conveying roller 14 and a second conveying roller 15 are rotatably mounted on the multiple sets of rotating disks 13. The first conveying roller 14 and the second conveying roller 15 are arranged parallel to each other. The yarn passes between the first conveying roller 14 and the second conveying roller 15. An adjustment mechanism 2 is provided on the first conveying roller 14 and the second conveying roller 15. A twisting mechanism 3 is provided on the side of the rotating disk 13 away from the pay-off reel 11. The pay-off reel 11 and the take-up reel 12 are symmetrical and identically arranged.
[0028] The pay-off reel 11 and take-up reel 12 are symmetrically and identically arranged. Multiple sets of yarns are drawn out from between the first conveyor roller 14 and the second conveyor roller 15 on the pay-off reel 11, and then pass through the first conveyor roller 14 and the second conveyor roller 15 on the rotating disk 13. The adjusting mechanism 2 controls the clamping force of the first conveyor roller 14 and the second conveyor roller 15 on the pay-off reel 11 and the take-up reel 12, and adjusts the rotation speed of the first conveyor roller 14 and the second conveyor roller 15 on the take-up reel so that the rotation speed of the first conveyor roller 14 and the second conveyor roller 15 on the take-up reel is greater than that of the first conveyor roller 14 and the second conveyor roller 15 on the pay-off reel. This achieves the adjustment of the yarn tension. Then, the twisting mechanism 3 drives the rotating disk 13 to rotate and twist the yarn, realizing the synchronous stretching and twisting detection of multiple yarns. In existing technologies, when yarn is stretched, its diameter decreases due to the Poisson effect. For a twisted yarn, this thinning inevitably leads to untwisting, causing the test section of the yarn to become increasingly loose and reducing inter-fiber friction. Therefore, when the yarn's performance does not meet expectations, it is impossible to determine whether the problem lies with the yarn material itself. In this embodiment, the effective twist of the yarn test section is maintained at a constant value. The yarn undergoes strength testing in its inherent, designed state, measuring its true intrinsic mechanical properties. Furthermore, this embodiment allows for continuous testing of the yarn. Compared to existing technologies that test only a section of yarn sample, this embodiment continuously tests the entire roll of yarn, improving the completeness of the yarn testing and making the test results more convincing.
[0029] Reference Figure 2 and Figure 4To achieve twisting of the yarn during take-up and unwound operations, the twisting mechanism 3 in this embodiment includes a first drive motor 31, a first drive gear 32, a driven gear 33, and a connecting rod 34. The first drive motor 31 is bolted to the take-up reel 12 on the side away from the unwound reel 11 and is located in the middle of the take-up reel 12. The first drive gear 32 is rotatably mounted inside the take-up reel 12, and the output shaft of the drive motor is bolted to the center of the first drive gear 32. Multiple sets of connecting rods 34 are provided corresponding to the rotating disk 13, and multiple sets of connecting rods 34 are respectively fixedly welded to the side of the multiple sets of rotating disks 13 away from the unwound reel 11. Multiple sets of driven gears 33 are provided corresponding to the connecting rods 34, and multiple sets of driven gears 33 are respectively welded and fixedly mounted on the outer peripheral wall of the multiple sets of connecting rods 34. All sets of driven gears 33 mesh with the first drive gear 32. The yarn passes through the rotating disk 13 and the connecting rod 34.
[0030] The first drive motor 31 drives the first drive gear 32 to rotate through the output shaft. The first drive gear 32 meshes with multiple sets of driven gears 33, thereby driving multiple sets of rotating disks 13 to rotate synchronously through multiple sets of connecting rods 34. With multiple sets of first conveying rollers 14 and multiple sets of second conveying rollers 15 on the multiple sets of rotating disks 13 clamping multiple sets of yarns respectively, this embodiment realizes that the multiple sets of rotating disks 13 perform circumferential motion around the take-up reel 12 as the center, and synchronously and evenly twists the multiple sets of yarns passing through them, thereby realizing synchronous detection of multiple sets of yarns.
[0031] Reference Figure 2 and Figure 3 When the first conveying roller 14 and the second conveying roller 15 need to perform different tension tests on the yarn, it is necessary to adjust the clamping force on the yarn and the winding and unwinding speed of the yarn. Therefore, the adjustment mechanism 2 in this embodiment includes a second drive motor 21, a second driving gear 22, a driven gear ring 23, a rotating ring 24, a clamping assembly 25, a first conveying assembly 26, and a second conveying assembly. The second drive motor 21 is bolted to the side of the take-up reel 12 near the unwinding reel 11, and the second driving gear 22 is rotatably mounted inside the take-up reel 12. The output shaft of motor 21 is fixedly connected to the center bolt of the second driving gear 22. The rotating ring 24 is rotatably mounted on the outer peripheral wall of the rotating disk 13. The driven gear ring 23 is welded to the outer peripheral wall of the rotating ring 24. The clamping assembly 25 is mounted on the rotating disk 13. The first conveying assembly 26 and the second conveying assembly are identical and symmetrically mounted on the rotating disk 13. The first conveying assembly 26 is used to drive the first conveying roller 14 to rotate synchronously when the rotating ring 24 rotates. The second conveying assembly is used to drive the second conveying roller 15 to rotate synchronously when the rotating ring 24 rotates.
[0032] The second drive motor 21 drives the rotating ring 24 to rotate via the second drive gear 22 and the driven gear ring 23. Since the rotating ring 24 and the rotating disk 13 are rotatably connected, the rotation of the rotating ring 24 is transmitted to the first conveying roller 14 and the second conveying roller 15 through the first conveying assembly 26 and the second conveying assembly, respectively. By adjusting the rotational speed of the rotating ring 24, the rotational speed of the first conveying roller 14 and the second conveying roller 15 is adjusted, thereby adjusting the tension of the yarn. When it is necessary to increase the tension, the clamping assembly 25 increases the clamping force on the yarn to prevent relative slippage between the yarn and the first conveying roller 14 and the second conveying roller 15, thereby improving the accuracy of detection.
[0033] Reference Figure 3 and Figure 5 In this embodiment, the clamping assembly 25 includes a first mounting base 251, a second mounting base 252, an elastic element 253, a guide rod 254, and an electromagnet 255. A first conveying roller 14 is rotatably mounted on the first mounting base 251, and a second conveying roller 15 is rotatably mounted on the second mounting base 252. A sliding groove is provided on the rotating disk 13. The ends of the first mounting base 251 and the second mounting base 252 near the rotating disk 13 are slidably mounted in the sliding groove. Two sets of guide rods 254 are provided, and the two sets of guide rods 254 are symmetrically fixedly welded to the surfaces of the first mounting base 251 and the second mounting base 252 that are far apart from each other. The ends of the two sets of guide rods 254 that are far apart from each other are inserted into the inner wall of the sliding groove. Two sets of elastic elements 253 are provided and are respectively mounted on the two sets of guide rods 254 for resetting the first mounting base 251 and the second mounting base 252. Two sets of electromagnets 255 are provided and are respectively fixedly mounted on the surfaces of the first mounting base 251 and the second mounting base 252 that are close to each other.
[0034] The energization and de-energization of the electromagnet 255 control the sliding of the first mounting base 251 and the second mounting base 252 within the sliding groove, thereby adjusting the gap between the first conveying roller 14 and the second conveying roller 15 and adjusting the yarn clamping force. The guide rod 254 and the elastic element 253 ensure smooth movement and automatic reset of the mounting base, making the clamping force adjustable and stable. This allows for dynamic adjustment of the clamping force based on the yarn thickness and material, preventing yarn slippage or excessive compression and ensuring the reliability of the tensile test. In this embodiment, the elastic element 253 is a spring, which is sleeved on the guide rod 254. The spring is a preferred embodiment; in other embodiments, the elastic element 253 may be an elastic rubber block, etc.
[0035] Reference Figure 5In this embodiment, the first conveying assembly 26 includes a bevel ring 261, a rotating rod 262, a bevel gear 263, and a drive structure. The bevel ring 261 is fixedly welded to the end of the rotating ring 24 near the wire feeding reel 11. An ear plate is fixedly welded to the rotating reel 13. The rotating rod 262 is rotatably mounted on the ear plate. The bevel gear 263 is fixedly welded to the end of the rotating rod 262 away from the first conveying roller 14 and meshes with the bevel ring 261. The drive structure is mounted on the first conveying roller 14 and the bevel gear 263 and is used to drive the first conveying roller 14 to rotate synchronously when the bevel gear 263 rotates. The rotational speed of the bevel ring 261 is greater than that of the rotating reel 13.
[0036] The rotation of the rotating ring 24 is transmitted to the rotating rod 262 via the bevel ring 261 and bevel gear 263, and then drives the first conveying roller 14 to rotate via the drive structure. The meshing of the bevel ring 261 and bevel gear 263 ensures the efficiency and synchronization of power transmission, matching the rotation speed of the first conveying roller 14 with the rotation speed of the rotating ring 24. By controlling the rotation speed of the rotating ring 24, the yarn conveying speed is adjusted, thereby achieving continuous adjustment of yarn tension. The rotation speed of the ring is set higher than that of the rotating disk 13 to avoid yarn shrinkage or accumulation caused by twisting rotation.
[0037] Reference Figure 5 In order to realize the transmission of the first conveying roller 14 and the second conveying roller 15, the drive structure in this embodiment includes a first universal joint coupling 4 and a second universal joint coupling 5. One end of the first universal joint coupling 4 is welded and fixedly connected to the end of the rotating rod 262 away from the bevel gear 263. One end of the second universal joint coupling is welded and fixedly connected to the end of the first conveying roller 14 near the first universal joint coupling 4. The ends of the first universal joint coupling 4 and the second universal joint coupling 5 that are close to each other are connected by mutual insertion.
[0038] The connection between the first universal joint coupling 4 and the second universal joint coupling 5 allows for efficient transmission of rotational motion when the angle changes. This ensures that even if the position of the first conveying roller 14 shifts due to clamping adjustment, power can still be reliably transmitted from the rotating rod 262 to the first conveying roller 14, avoiding transmission jamming or loss and improving the adaptability and stability of the equipment. In this embodiment, the ends of the first universal joint coupling 4 and the second universal joint coupling 5 that are close to each other are connected by a spline socket connection.
[0039] Reference Figure 5To control the twist of the yarn, in this embodiment, multiple industrial cameras 6 are fixedly installed on the take-up reel 12 near the pay-off reel 11, corresponding to the number of yarn strands. The industrial cameras 6 are electrically connected to the first drive motor 31, the second drive motor 21, and the electromagnet 255. The industrial cameras 6 capture images of the yarn in real time, and monitor the twist count and state of the yarn through image processing technology. The industrial cameras 6, along with the first drive motor 31, the second drive motor 21, and the electromagnet 255, form a closed-loop control system: when a change in twist count is detected, the system automatically adjusts the twisting speed, clamping force, or conveying speed to maintain a constant twist in the yarn test section. This intelligent monitoring improves the automation and accuracy of the testing, ensuring that the yarn undergoes strength testing in its designed state.
[0040] In this embodiment, the diameters of the first conveying roller 14 and the second conveying roller 15 are both larger than the widths of the first mounting base 251 and the second mounting base 252, and both the first conveying roller 14 and the second conveying roller 15 are covered with rubber sleeves. The larger diameters of the first conveying roller 14 and the second conveying roller 15 compared to the width of the mounting bases improve clamping stability. The rubber sleeves covering the roller surfaces provide additional friction and cushioning, preventing the yarn from slipping or being damaged during stretching, while also reducing noise and vibration, ensuring the repeatability and reliability of the test results.
[0041] The implementation principle of the textile yarn tensile property testing device in this application embodiment is as follows: Tensile testing of yarn requires twisting to obtain more accurate intrinsic mechanical properties. A first drive motor 31 drives a first driving gear 32 and a driven gear 33, causing all rotating disks 13 to rotate synchronously, uniformly twisting the yarn. Simultaneously, a second drive motor 21 drives a second driving gear 22 and a driven gear ring 23, causing a rotating ring 24 to rotate. Power is then transmitted to the first conveying roller 14 and the second conveying roller 15 via a drive structure consisting of a bevel gear ring 261, bevel gear 263, and a universal joint coupling. A set tensile tension is generated by precisely controlling the speed difference between the conveying rollers on the take-up and pay-off reels 11. To ensure reliable transmission under high tension, the clamping assembly 25 is interlocked with the tension adjustment mechanism. An electromagnet 255 overcomes the resistance of the elastic element 253 to drive the first mounting base 251 and the second mounting base 252, thereby dynamically adjusting the clamping force between the rollers and preventing yarn slippage. Finally, the industrial camera 6 monitors the twist in real time and provides feedback, forming a closed-loop control with the first drive motor 31, the second drive motor 21, and the electromagnet 255 to ensure that the yarn is always subjected to tensile testing in its designed state, thus realizing a continuous, accurate, and complete performance evaluation of the entire roll of yarn.
[0042] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar words used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "a" or "an," and similar words do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising," "including," and similar words mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, but do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0043] The above are all optional embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A textile yarn tensile property testing device, comprising a mounting platform (1), characterized in that: The mounting platform (1) is provided with a first mounting base (251) and a second mounting base (252). The first mounting base (251) is provided with a pay-off reel (11), and the second mounting base (252) is provided with a take-up reel (12). Multiple sets of yarns are arranged through the first mounting base (251) and the second mounting base (252). The take-up reel (12) is provided with multiple sets of rotating disks (13) corresponding to the number of yarn strands. The multiple sets of rotating disks (13) are arranged in a circumferential array around the center of the take-up reel (12). Each set of rotating disks (13) is provided with a first conveying roller (14) and a second conveying roller (252). Roller (15), the first conveying roller (14) and the second conveying roller (15) are arranged parallel to each other, the yarn passes through the first conveying roller (14) and the second conveying roller (15), the first conveying roller (14) and the second conveying roller (15) are provided with adjustment mechanisms (2) for adjusting the clamping force and tension of the yarn, the rotating disk (13) is provided with a twisting mechanism (3) for rotating the rotating disk (13) and twisting the yarn on the side away from the pay-off disk (11), the pay-off disk (11) and the take-up disk (12) are symmetrical and the same. The twisting mechanism (3) includes a first drive motor (31), a first driving gear (32), a driven gear (33), and a connecting rod (34). The first drive motor (31) is fixedly mounted on the side of the take-up reel (12) away from the pay-off reel (11) and located in the middle of the take-up reel (12). The first driving gear (32) is rotatably mounted inside the take-up reel (12). The output shaft of the drive motor is fixedly connected to the center of the first driving gear (32). The connecting rod (34) corresponds to the... The rotating disk (13) is provided with multiple sets of connecting rods (34), and the multiple sets of connecting rods (34) are respectively fixedly arranged on the side of the multiple sets of rotating disks (13) away from the pay-off disk (11). The driven gears (33) are provided with multiple sets corresponding to the connecting rods (34). The multiple sets of driven gears (33) are respectively fixedly arranged on the outer peripheral wall of the multiple sets of connecting rods (34), and the multiple sets of driven gears (33) mesh with the first driving gear (32). The yarn passes through the rotating disk (13) and the connecting rods (34). The first drive motor (31) drives the first drive gear (32) to rotate through the output shaft. The first drive gear (32) meshes with multiple sets of driven gears (33), thereby driving multiple sets of rotating disks (13) to rotate synchronously through multiple sets of connecting rods (34). With multiple sets of first conveying rollers (14) and multiple sets of second conveying rollers (15) on multiple sets of rotating disks (13) clamping multiple sets of yarns respectively, the multiple sets of rotating disks (13) move in a circle around the take-up disk (12) as the center, and synchronously and evenly twist the multiple sets of yarns passing through them, thereby realizing the synchronous detection of multiple sets of yarns.
2. The textile yarn tensile property testing equipment according to claim 1, characterized in that: The adjustment mechanism (2) includes a second drive motor (21), a second drive gear (22), a driven gear ring (23), a rotating ring (24), a clamping assembly (25), a first conveying assembly (26), and a second conveying assembly. The second drive motor (21) is fixedly mounted on the take-up reel (12) near the pay-off reel (11). The second drive gear (22) is rotatably mounted inside the take-up reel (12), and the output shaft of the second drive motor (21) is fixedly connected to the center of the second drive gear (22). The rotating ring (24) is rotatably mounted on the rotating disk (11). 3) On the outer peripheral wall, the driven toothed ring (23) is fixedly sleeved on the outer peripheral wall of the rotating ring (24). The clamping assembly (25) is set on the rotating disk (13) for adjusting the clamping force of the yarn. The first conveying assembly (26) and the second conveying assembly are the same and symmetrically arranged on the rotating disk (13). The first conveying assembly (26) is used to drive the first conveying roller (14) to rotate synchronously when the rotating ring (24) rotates. The second conveying assembly is used to drive the second conveying roller (15) to rotate synchronously when the rotating ring (24) rotates.
3. The textile yarn tensile property testing equipment according to claim 2, characterized in that: The clamping assembly (25) includes a first mounting base (251), a second mounting base (252), an elastic element (253), a guide rod (254), and an electromagnet (255). The first conveying roller (14) is rotatably mounted on the first mounting base (251), and the second conveying roller (15) is rotatably mounted on the second mounting base (252). A sliding groove is provided on the rotating disk (13), and the ends of the first mounting base (251) and the second mounting base (252) near the rotating disk (13) are slidably mounted in the sliding groove. Two sets of guide rods (254) are provided. 54) The first mounting base (251) and the second mounting base (252) are respectively symmetrically fixed on the surfaces that are far apart from each other, and the ends of the two sets of guide rods (254) that are far apart from each other are connected to the inner wall of the sliding groove. Two sets of elastic elements (253) are provided, respectively on the two sets of guide rods (254), for resetting the first mounting base (251) and the second mounting base (252). Two sets of electromagnets (255) are provided, and the two sets of electromagnets (255) are respectively fixed on the surfaces that are close to each other of the first mounting base (251) and the second mounting base (252).
4. The textile yarn tensile property testing equipment according to claim 2, characterized in that: The first conveying assembly (26) includes a bevel ring (261), a rotating rod (262), a bevel gear (263), and a drive structure. The bevel ring (261) is fixedly disposed at the end of the rotating ring (24) near the wire feeding reel (11). An ear plate is fixedly disposed on the rotating reel (13). The rotating rod (262) is rotatably disposed on the ear plate. The bevel gear (263) is fixedly disposed at the end of the rotating rod (262) away from the first conveying roller (14) and meshes with the bevel ring (261). The drive structure is disposed on the first conveying roller (14) and the bevel gear (263) and is used to drive the first conveying roller (14) to rotate synchronously when the bevel gear (263) rotates.
5. The textile yarn tensile property testing equipment according to claim 4, characterized in that: The drive structure includes a first universal joint coupling (4) and a second universal joint coupling (5). One end of the first universal joint coupling (4) is fixedly connected to the end of the rotating rod (262) away from the bevel gear (263). One end of the second universal joint coupling (5) is fixedly connected to the end of the first conveying roller (14) near the first universal joint coupling (4). The ends of the first universal joint coupling (4) and the second universal joint coupling (5) that are close to each other are mutually connected.
6. The textile yarn tensile property testing equipment according to claim 3, characterized in that: On the side of the take-up reel (12) near the pay-off reel (11), there are multiple sets of industrial cameras (6) corresponding to the number of yarn strands. The industrial cameras (6) are electrically connected to the first drive motor (31), the second drive motor (21) and the electromagnet (255). The industrial cameras (6) are used to monitor the twist count of the yarn.
7. The textile yarn tensile property testing equipment according to claim 1, characterized in that: The diameters of the first conveying roller (14) and the second conveying roller (15) are both greater than the widths of the first mounting base (251) and the second mounting base (252), and both the first conveying roller (14) and the second conveying roller (15) are covered with rubber sleeves.
Citation Information
Patent Citations
System and method for testing tensile property of cotton textile yarn
CN113358476A
Stretching detection device for cotton yarns
CN222812692U