基于金属磁粉芯浇筑的一体成型电感及其制备方法

By constructing a phosphate passivation layer and a fluorinated acrylate-nano silica coating layer on the surface of metal magnetic powder, the problems of high core loss and increased parasitic capacitance of inductor cores are solved, achieving inductor performance with high saturation flux density and low loss.

CN121528698BActive Publication Date: 2026-07-17SHENZHEN YAMAXI ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENZHEN YAMAXI ELECTRONICS
Filing Date
2025-12-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

While increasing inductance and strengthening magnetic field, existing inductor core materials suffer from high core loss and increased parasitic capacitance, especially due to the high noise and dielectric constant caused by the polar resin coating layer.

Method used

A low dielectric constant coating layer is constructed on the surface of metal magnetic powder by combining a phosphoric acid passivation layer with a fluorinated acrylate layer. The adhesion and heat resistance of the metal magnetic powder to the insulating layer are improved by phosphating modification and nano-silica coating.

Benefits of technology

It achieves high saturation magnetic flux density and low core loss, reduces the influence of dielectric constant, improves the heat resistance of the insulation layer, and adapts to the operating temperature of automotive inductors.

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Abstract

本发明涉及一种基于金属磁粉芯浇筑的一体成型电感及其制备方法,属于磁性元器件技术领域;本发明构建一种双层包覆结构,通过磷酸钝化层与含氟丙烯酸酯层结合的方式,在金属磁粉表面构建一层完整的低介电常数的包覆层,此时金属磁粉表面的磷酸钝化层的P‑OH基团能够与表面的绝缘层中的纳米二氧化硅和含氟丙烯酸酯树脂中的极性官能团产生氢键作用以及化学反应,起到桥联金属磁粉‑纳米二氧化硅‑含氟丙烯酸酯树脂的作用,提高金属磁粉与表面的绝缘层的附着力,并降低绝缘层中的极性官能团对绝缘层的介电常数的影响,同时有效提高绝缘层的耐热性能,最终得到高饱和磁通密度和低磁芯损耗的金属磁粉。
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Citation Information

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