一种锡基巴氏合金钎涂层的制备方法及锡基巴氏合金轴瓦的制备方法

A tin-based Babbitt alloy brazing coating was prepared using volatile paste alloy powder and CMT secondary metallurgical process, which solved the problems of low interfacial bonding strength and microstructure segregation in traditional processes, and realized the preparation of high-performance bearings.

CN121535294BActive Publication Date: 2026-07-17CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD
Filing Date
2025-10-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing bearing manufacturing processes are insufficient to meet the performance requirements of high-precision, high-load, and high-speed mechanical equipment. Traditional methods suffer from problems such as low interfacial bonding strength, microstructure segregation, and high processing difficulty.

Method used

The process employs volatile paste-like alloy powder and CMT secondary metallurgy, where the welding wire reacts in situ with the alloy powder coating on the substrate surface at high temperature to form a tin-based Babbitt alloy brazing coating, resulting in high bonding strength and a fine and uniform microstructure.

Benefits of technology

It significantly improves the strength, wear resistance, and fatigue resistance of bearing bushes, breaks through processing limitations, and meets the needs of modern industry for high-performance bearing bushes.

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Abstract

本发明提供一种锡基巴氏合金钎涂层的制备方法及锡基巴氏合金轴瓦的制备方法,该钎涂层的制备方法包括:轴瓦基板预处理;调配合金粉末膏状流体;将合金粉末膏状流体涂覆在基板表面,烘干形成合金粉末涂层;CMT增材焊接,焊丝在高温下熔化并与基板表面的合金粉末涂层发生原位反应,原位合成锡基巴氏合金钎涂层;该轴瓦的制备方法为:原位合成锡基巴氏合金钎涂层,对轴瓦进行机加工至目标尺寸。本发明锡基巴氏合金钎涂层的制备方法及轴瓦的制备方法,采用“可挥发膏状合金粉+CMT二次冶金”工艺,原位合成锡基巴氏合金钎涂层,该钎涂层具有优异的组织结构和性能,其晶粒细小且分布均匀,能够显著提高轴瓦的强度、耐磨性和抗疲劳性能。
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