压裂旋塞阀智能运维系统及方法

By installing multiple monitoring devices and control units on the plug valve, the operating status of the plug valve can be monitored and analyzed in real time. This solves the problem of inaccurate maintenance timing of the plug valve under ultrafine sand fracturing and testing conditions, realizes intelligent maintenance operation, and improves work efficiency.

CN121539633BActive Publication Date: 2026-07-17中石化四机石油机械有限公司 +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
中石化四机石油机械有限公司
Filing Date
2025-11-04
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, plug valves are difficult to accurately determine the timing of maintenance under ultrafine sand fracturing and testing conditions, leading to operation interruption or shutdown, and the grease injection efficiency is low.

Method used

Multiple monitoring devices (pressure sensor, torque sensor, image sensor, infrared thermal imager, and acoustic emission sensor) are used to monitor the operating status of the plug valve in real time. The control unit analyzes the data, judges and executes grease injection, cleaning and sand removal operations to achieve intelligent operation and maintenance.

Benefits of technology

It enables precise judgment of maintenance timing for plug valves, avoiding operation interruptions caused by untimely sand injection or grease injection, and improving operation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种压裂旋塞阀智能运维系统及方法,所述运维系统包括:多个监测装置、控制单元和多个执行装置,多个监测装置分别用以监测旋塞阀的工作压力、旋塞阀开关时阀杆的扭矩值、阀杆的转动角度、旋塞阀的流体通道的进液端和出液端的温度、流体通道两端与外部设备连接处的声音;多个所述执行装置分别用以对旋塞阀进行注脂、清洗和排砂操作;所述控制单元分别与各所述监测装置和各所述执行装置通信连接,根据各所述监测装置监测的数据,判断旋塞阀的运行状态是否需要进行维保,并控制对应的所述执行装置对旋塞阀进行注脂、清洗、排砂操作或者停止压裂作业,并发送相应的提示信息。本发明可以精确判断旋塞阀的维保时机,并执行对应的维保操作。
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