一种基于SLM工艺参数编码的分层孔隙率预测方法及系统

By using a layered porosity prediction method that encodes SLM process parameters, and combining CT image processing and multi-dimensional sensitivity analysis with a machine learning model, the problem of porosity prediction in the SLM process is solved, achieving high-precision porosity prediction that is suitable for the production of complex parts.

CN121544942BActive Publication Date: 2026-07-17HUAZHONG UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUAZHONG UNIV OF SCI & TECH
Filing Date
2025-11-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to accurately predict porosity caused by the layer-by-layer forming characteristics of selective laser melting (SLM) processes, especially in the production of parts with complex geometries. Traditional methods cannot effectively handle nonlinear effects and multi-layer interactions.

Method used

By preprocessing CT images of SLM samples, the porosity of each layer is obtained. The sensitivity of process parameters is analyzed using Pearson correlation coefficient, random forest variable importance analysis, variance inflation factor and spatial lag regression model. One-dimensional and two-dimensional feature matrices are constructed, and high-precision prediction is performed by combining SVR, BP neural network and CNN models.

Benefits of technology

It achieves high-precision prediction of porosity of SLM formed parts, improves the accuracy and reliability of the model, and is applicable to different data scales and task complexities. In particular, the prediction accuracy of the CNN model reaches 90.45%, overcoming the shortcomings of traditional methods.

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Abstract

本申请属于增材制造技术领域,涉及一种基于SLM工艺参数编码的分层孔隙率预测方法及系统,方法包括:对采集的SLM样品的CT图像进行预处理,并获取预处理后的CT图像中每一层的孔隙率;对多个SLM工艺参数进行敏感性分析,分别获得与单层孔隙率相关的第一相关参数和与多层孔隙率相关的第二相关参数;利用第一相关参数和第二相关参数分别构建一维特征矩阵和二维特征矩阵;针对一维特征矩阵和 / 或二维特征矩阵构建对应预测模型进行训练、测试和优化,获得对应的优化模型;基于实际需求选择任意一种优化模型预测孔隙率。通过本申请实现了对SLM成形件孔隙率的高精度预测,克服了传统方法在预测精度、计算效率和多层交互关系建模等方面的不足。
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