一种大型金属环筒件形性协同高效制造方法

By employing a combined process of roll forming, laser welding, and ring rolling, the problems of lengthy processes, poor welding quality, and low precision in the manufacturing of large metal rings have been solved, enabling the efficient and low-cost manufacturing of high-strength rings suitable for aerospace, energy, and rail transportation industries.

CN121551427BActive Publication Date: 2026-07-17CENT SOUTH UNIV
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2026-01-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing manufacturing processes for large metal rings suffer from problems such as long process chains, poor welding quality, low dimensional accuracy, and difficulty in efficiently manufacturing large-sized rings under hardened material conditions, especially in terms of welding strength, forming accuracy, and material adaptability.

Method used

By employing a synergistic process of roll forming, laser welding, and ring rolling, combined with a high-power fiber laser and a ring rolling mill, continuous roll forming, single-pass multiple welding, and dynamic recrystallization of metal sheets are achieved. The weld structure is strengthened through dynamic recrystallization and strain-induced martensitic phase transformation. Combined with stress-relief annealing, high-strength and high-precision large metal rings are formed.

Benefits of technology

It significantly shortens the manufacturing process chain, improves the strength of welded joints and the precision of ring components, and reduces energy consumption and costs. It is suitable for the manufacturing of high-precision ring structures using high-performance materials, especially in the aerospace, energy and rail transportation fields.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121551427B_ABST
    Figure CN121551427B_ABST
Patent Text Reader

Abstract

本发明涉及金属材料成形技术领域,具体公开了一种大型金属环筒件形性协同高效制造方法。该方法包括以下步骤:将退火态金属板材进行辊弯成形;采用激光焊接形成环坯;通过环轧成形实现环件直径展宽并强化焊缝组织;最后进行去应力退火以提高尺寸稳定性。所述方法可通过塑性应变诱导焊缝区晶粒细化及组织转变,实现形性协同一体化控制。相比传统多道次拼焊+矫圆方案,该方法工艺流程短,成形精度高,焊缝强度接近母材,适用于制造大尺寸高强度金属环形结构件,特别适用于航天贮箱、深海舱段及大型承压容器等领域。
Need to check novelty before this filing date? Find Prior Art