一种回转窑弱刚性大直径锥段制作方法

By marking the position of the circular hole on the rolled blank and cutting the blank hole in stages, the problem of high difficulty and long cycle in the existing technology of tapered section processing is solved, and efficient and precise tapered section manufacturing is achieved.

CN121552014BActive Publication Date: 2026-07-17CITIC HEAVY INDUSTRIES CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CITIC HEAVY INDUSTRIES CO LTD
Filing Date
2026-01-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology for manufacturing the conical section of a φ7.2×138.5 meter coal chemical kiln, the round holes are cut out before the flat plate is rolled, which reduces the rigidity of the parts, causes deformation during rolling and welding, and has a long processing cycle, making it difficult to meet production schedule requirements.

Method used

The method of blanking-welding-irregular hole unfolding and marking-rolling-overall welding-step hole processing is adopted. By marking the position of the round hole on the rolled blank and checking it after rolling, the blank hole is cut in two steps. Combined with preheating and heat treatment before welding, the operation difficulty is reduced and the hole position is ensured to be accurate.

Benefits of technology

This approach shortens manufacturing time while ensuring processing quality, improves processing efficiency, avoids welding cracks and processing accuracy issues, and meets production schedule requirements.

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Abstract

一种回转窑弱刚性大直径锥段制作方法,涉及回转窑制造技术领域,包括以下步骤:1、将锥形部展开为扇形面,并均分为多个基准扇形;2、将多个基准扇形分为多个卷制组;3、基于基准扇形分别下料得到多个基准料坯;4、将同一卷制组中的基准料坯依次焊接连接,得到多个卷制料坯;5、在卷制料坯上标记各个待加工圆孔的位置;6、将多个卷制料坯卷圆,焊接成完整锥形部,并焊接上筒节和下筒节;7、复检待加工圆孔的位置标记,退火处理后根据标记在锥形部上切割出毛坯孔;8、利用铣床精铣毛坯孔,完成圆孔加工,整体加工完成。本发明通过优化弱刚性大直径锥段的加工工艺,实现在保证加工质量的前提下,缩短制造时间,满足生产进度的要求。
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