一种生箔机流量自动化控制系统

By extracting texture information from X-ray intensity signals in the foil-making machine and combining it with a convolutional neural network model, the problem of capturing nonlinear relationships in the flow control of the foil-making machine was solved, and the thickness uniformity and microstructure of copper foil products were optimized, thereby improving production efficiency and product quality.

CN121559875BActive Publication Date: 2026-07-17HUNAN LONGZHI NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUNAN LONGZHI NEW MATERIAL TECH CO LTD
Filing Date
2025-11-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The flow control of existing foil production machines relies on manual experience or simple closed-loop control, which cannot effectively capture the complex nonlinear relationship between flow and quality indicators, resulting in abnormal thickness uniformity and microstructure of copper foil products, causing a large amount of rework and waste.

Method used

By extracting texture information from X-ray intensity signals and combining it with convolutional neural network models and thickness indicators, a copper foil texture coefficient inversion module and a flow rate optimization module are constructed to achieve the adjustment of the strong nonlinear and spatiotemporal coupling characteristics between flow rate, thickness, and texture information in copper foil production.

Benefits of technology

This has achieved stability and consistency in the quality of copper foil products, shortened the lag time for flow rate adjustment, ensured the thickness uniformity and microstructure optimization of copper foil products, and improved production efficiency and product quality.

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Abstract

本发明涉及生箔机控制领域,尤其涉及一种生箔机流量自动化控制系统,包括:铜箔织构系数反演模块,用以将X射线衍射强度和厚度通过基于最小二乘回归法的织构系数反演模型,以生成铜箔织构系数;卷积流量调整模块,用以将铜箔织构系数和厚度构建的时空数据矩阵通过基于卷积神经网络架构的流量优化模型,以生成最优流量调整量,并调整控制电解液流入生箔机的流量阀的开度;卷积模型优化模块,用以通过多目标损失函数对流量优化模型进行反向传播优化。本发明有效适配铜箔生产中流量与厚度、织构信息间的特性,缩短了流量调整的滞后时间,以实现生箔机电解沉降生产织构系数和厚度综合较优的铜箔产品,实现铜箔产品的高延展性和抗疲劳性。
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Citation Information

Patent Citations

  • CN113198591A

  • CN115185191A