High-efficiency semi-automatic fin tooling device

CN121571958BActive Publication Date: 2026-10-23WUXI HUAYU HEAT EXCHANGER MFG
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Patent Information

Application Number
CN202511671632.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-23
Estimated Expiration
2045-11-14

AI Technical Summary

Technical Problem

[0003]目前,翅片、支撑条和隔板的堆叠过程通常是由工人手动进行组装,而每个散热器上需要依次堆叠的翅片和隔板数量通常较多,且工厂通常是大批量的生产散热器,如此就容易导致工人的劳动强度偏高,而且长时间的工作还容易使工人产生疲劳,进而导致翅片和隔板的堆叠效率降低,存在不足之处

Benefits of technology

1.工人先将翅片和隔板整齐的堆放在上料平台上,同时,将支撑条整齐的堆放在置条框上,并在控制系统内输入翅片、隔板和支撑条的各项尺寸数值,然后,工人根据隔板的长度并通过调长件改变两个堆料框架之间的距离,之后,通过升降件使伸缩板移动至最高处,之后,上料组件先将一个隔板移动至伸缩板上,随后,升降件使伸缩板下降隔板宽度的距离,再然后,上料组件将一个翅片移动至隔板的顶部,接着,移条组件向翅片的两端移动支撑条,最后,上料组件再次将一个隔板移动至翅片的顶部,以此重复,直至达到设计层数即可,此过程无需工人频繁堆放,极大的提高了散热器的生产效率;

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Abstract

The application relates to the technical field of assembling devices, in particular to a high-efficiency semi-automatic fin tooling equipment, which comprises a feeding platform and a stacking platform, fins and partition plates are stacked on the feeding platform, a static flat plate and a dynamic flat plate are arranged on the stacking platform, the dynamic flat plate is in sliding fit with the stacking platform, a stacking frame is arranged on the static flat plate and the dynamic flat plate, a length-adjusting piece for driving the dynamic flat plate to slide is arranged on the stacking platform, an expansion plate is vertically slidably arranged between the two stacking frames, the expansion plate can change the length in the direction from the static flat plate to the dynamic flat plate, a lifting piece for driving the expansion plate to vertically slide is arranged on the stacking frame, a feeding assembly is arranged on the feeding platform, the feeding assembly is used for sequentially conveying the fins and the partition plates to the expansion plate, a strip placing frame is arranged on the stacking frame, support strips are stacked on the strip placing frame, a strip moving assembly is arranged on the strip placing frame, and the strip moving assembly is used for conveying the support strips to the partition plates. The application has the effect of improving the production efficiency of heat exchangers.
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Description

Technical Field

[0001] This application relates to the field of assembly equipment technology, and in particular to a high-efficiency semi-automatic fin tooling equipment. Background Technology

[0002] A radiator is a device used to transfer heat. Structurally, it mainly includes heat exchange tubes, fins, support bars, and baffles. In the production and processing of radiators, support bars are first placed at both ends of the baffles, and then fins are placed between the two support bars. The thickness of the support bars is the same as the thickness of the fins. After that, baffles are placed on the fins again. This process is repeated until the designed number of layers is reached. Then, the radiators are soldered to fix them. Finally, holes are drilled and heat exchange tubes are inserted.

[0003] Currently, the stacking process of fins, support bars, and baffles is usually done manually by workers. Each radiator usually has a large number of fins and baffles that need to be stacked sequentially, and factories usually produce radiators in large quantities. This can easily lead to high labor intensity for workers, and long working hours can also cause fatigue, which in turn reduces the stacking efficiency of fins and baffles, and has its shortcomings. Summary of the Invention

[0004] To improve the efficiency of assembling fins and pipes, this application provides a high-efficiency semi-automatic fin tooling device.

[0005] The high-efficiency semi-automatic fin tooling equipment provided in this application adopts the following technical solution: A high-efficiency semi-automatic fin tooling device includes a feeding platform and a stacking platform. Fins and partitions are stacked on the feeding platform. A stationary plate and a movable plate are arranged on the stacking platform. The movable plate slides in conjunction with the stacking platform. Stacking frames are provided on both the stationary and movable plates. An adjusting component is provided on the stacking platform to drive the movable plate to slide. A telescopic plate is vertically slidably arranged between the two stacking frames. The telescopic plate can change its length along the direction from the stationary plate to the movable plate. A lifting component is provided on the stacking frame to drive the telescopic plate to slide vertically. A feeding assembly is provided on the feeding platform to sequentially convey the fins and partitions onto the telescopic plate. A support frame is provided on the stacking frame, and a moving assembly is provided on the support frame to convey the support bars onto the partitions.

[0006] By adopting the above technical solution, workers first neatly stack the fins and partitions on the loading platform, and at the same time, neatly stack the support bars on the bar-laying frame. They then input the various dimensional values ​​of the fins, partitions, and support bars into the control system. Next, workers adjust the distance between the two stacking frames according to the length of the partitions using the length adjustment component. Then, the lifting component moves the telescopic plate to its highest position. The loading component then moves a partition onto the telescopic plate. Subsequently, the lifting component lowers the telescopic plate by the width of the partition. Then, the loading component moves a fin to the top of the partition. Next, the bar-shifting component moves the support bars to both ends of the fin. Finally, the loading component moves another partition to the top of the fin, and this process is repeated until the designed number of layers is reached. This process eliminates the need for frequent stacking by workers, greatly improving the production efficiency of the radiator.

[0007] Optionally, the telescopic plate includes two end plates and multiple base plates, with the multiple base plates evenly distributed between the two end plates. The end plates are disposed on the base plates, and telescopic grooves are formed on the base plates. An anti-detachment plate is slidably disposed in the telescopic groove of the base plate, and a horizontal column is disposed on the anti-detachment plate. The horizontal column is slidably engaged with the base plate, and the horizontal column on one of the base plates is disposed on the adjacent base plate. A compression spring is abutting the side of the anti-detachment plate facing away from the horizontal column between it and the telescopic groove of the base plate.

[0008] By adopting the above technical solution, when the distance between the two stacking frames increases, the compression spring recovers its deformation, and relative sliding occurs between the horizontal column and the base plate, thereby adapting to the partition with a larger length dimension. This is beneficial to improving the adaptability to the processing of heat sinks of different sizes and reducing production costs.

[0009] Optionally, the length adjustment component includes a length adjustment screw rotatably mounted on the stacking platform, a movable plate threadedly connected to the length adjustment screw, a length adjustment motor electrically connected to the control system being mounted on the stacking platform, and the length adjustment screw being coaxially mounted on the output shaft of the length adjustment motor.

[0010] By adopting the above technical solution, the control system starts the length adjustment motor, and the output shaft of the length adjustment motor drives the length adjustment screw to rotate. Since the moving plate and the stacking platform are in sliding fit, the moving plate will slide along the axis of the length adjustment screw.

[0011] Optionally, the stacking frame includes a fixed plate, on which static columns and movable columns are arranged. The movable columns are slidably engaged with the fixed plate. The fixed plate is provided with a width-adjusting cylinder electrically connected to the control system, and the movable columns are disposed on the piston rod of the width-adjusting cylinder.

[0012] By adopting the above technical solution, the control system activates the width adjustment cylinder according to the size value of the partition width. The piston rod of the width adjustment cylinder drives the moving column to slide to a suitable position, thereby adapting to partitions of different widths and further improving the adaptability to radiators of different sizes.

[0013] Optionally, the lifting component includes a lifting screw rotatably mounted on the stationary column, an end plate threadedly connected to the lifting screw, a guide post mounted on the moving column with its axis parallel to the axis of the lifting screw, an extension post slidably mounted on the end plate with its extension post slidably sleeved on the guide post, a lifting motor electrically connected to the control system mounted on the stationary column, and the lifting screw coaxially mounted on the output shaft of the lifting motor.

[0014] By adopting the above technical solution, the control system starts the lifting motor, and the output shaft of the lifting motor drives the lifting screw to rotate. Under the constraint of the extension column and the guide column, the end plate slides along the axial direction of the lifting screw, thereby realizing the function of stacking fins and partitions in sequence.

[0015] Optionally, the feeding assembly includes a wing-lifting cylinder and a plate-lifting cylinder disposed on the feeding platform. The plate-lifting cylinder is located between the wing-lifting cylinder and the stacking platform. Both the wing-lifting cylinder and the plate-lifting cylinder are electrically connected to the control system. A wing-placement plate is disposed on the piston rod of the wing-lifting cylinder, and the fins are stacked on the wing-placement plate. A material support plate is disposed on the piston rod of the plate-lifting cylinder, and the partitions are stacked on the material support plate. A pusher is disposed on the feeding platform, and the pusher is used to push the uppermost fin or the uppermost partition.

[0016] By adopting the above technical solution, the control system starts the lifting fin cylinder and the lifting plate cylinder. The lifting plate cylinder and the lifting fin cylinder are started in sequence, so that the partition and fin rise in sequence. After the pusher moves the partition to the telescopic plate, the fin will move from the top of the uppermost partition to the partition on the telescopic plate.

[0017] Optionally, the pushing component includes a slide rail disposed on the loading platform, a pushing plate slidably disposed on the slide rail, the pushing plate sliding along the direction from the lifting wing cylinder to the lifting plate cylinder, synchronous pulleys rotatably disposed at both ends of the loading platform located in the length direction of the slide rail, a synchronous belt being wound around the two synchronous pulleys, the pushing plate being disposed on the synchronous belt, and a pushing motor electrically connected to the control system being disposed on the loading platform, one of the synchronous pulleys being coaxially disposed on the output shaft of the pushing motor.

[0018] By adopting the above technical solution, the control system starts the pusher motor, the output shaft of the pusher motor rotates in the forward direction, the output shaft of the pusher motor drives the synchronous belt to rotate through the synchronous pulley, the synchronous belt drives the pusher plate to slide along the length direction of the slide rail, thereby realizing the function of moving the partition plate to the top of the telescopic plate. Then the output shaft of the pusher motor rotates in the reverse direction to reset the pusher plate. Then, the control system starts the pusher motor again to move the fins to the partition plate located on the telescopic plate.

[0019] Optionally, the strip placement frame is disposed on the fixed plate, and the strip shifting assembly includes a bottom support plate vertically slidably disposed on the strip placement frame. The support strips are stacked on the bottom support plate. A strip shifting motor electrically connected to the control system is disposed on the strip placement frame. A strip shifting screw is coaxially disposed on the output shaft of the strip shifting motor. The bottom support plate is threadedly connected to the strip shifting screw. A clearance groove for the support strips to slide through is horizontally opened on the fixed plate. An upper strip cylinder electrically connected to the control system is disposed on the strip placement frame. A strip abutment plate is disposed on the piston rod of the upper strip cylinder. The strip abutment plate is inserted into the clearance groove. The sliding direction of the bottom support plate is perpendicular to the sliding direction of the strip abutment plate.

[0020] By adopting the above technical solution, after the fins move to the partitions on the telescopic plate, the control system starts the bar shifting motor. The output shaft of the bar shifting motor drives the bar shifting screw to rotate. The bar shifting screw causes the bottom support plate to lift the stacked support bars a certain distance. Then, the control system starts the upper bar cylinder. The piston rod of the upper bar cylinder extends and pushes the uppermost support bar from the clearance groove to the partitions at both ends of the fin through the bar abutment plate, thereby completing the assembly process of the support bars.

[0021] Optionally, a vertical plate is detachably provided on the feeding platform and located between the lifting wing cylinder and the lifting plate cylinder.

[0022] By adopting the above technical solution, workers can adjust the horizontal distance between the fins and the baffle by adjusting the position of the vertical plate, thereby facilitating the smooth sliding of the fins from the upper surface of the uppermost baffle. At the same time, it is beneficial to adapt to heat exchangers of different sizes.

[0023] Optionally, the stacking platform is provided with a gantry frame, and a clamping cylinder electrically connected to the control system is provided on the gantry frame. A clamping plate is provided on the piston rod of the clamping cylinder, and the clamping plate is located above the telescopic plate.

[0024] By adopting the above technical solution, after the partition moves to the top of the fins, the control system activates the clamping cylinder. The piston rod of the clamping cylinder extends, and the piston rod drives the clamping plate to abut against the partition located above, thereby making the stacked fins and partitions neat, which is beneficial to the subsequent continuous stacking process of fins and partitions.

[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. Workers first neatly stack the fins and baffles on the loading platform, and at the same time, neatly stack the support bars on the bar-laying frame. They then input the various dimensional values ​​of the fins, baffles, and support bars into the control system. Next, workers adjust the distance between the two stacking frames according to the length of the baffles using the length adjustment device. Then, the lifting device moves the telescopic plate to its highest position. After that, the loading component moves a baffle onto the telescopic plate. Then, the lifting device lowers the telescopic plate by the width of the baffle. Then, the loading component moves a fin to the top of the baffle. Next, the bar-shifting component moves the support bars to both ends of the fin. Finally, the loading component moves another baffle to the top of the fin. This process is repeated until the designed number of layers is reached. This process eliminates the need for frequent stacking by workers, greatly improving the production efficiency of the radiator. 2. The control system starts the pusher motor, and the output shaft of the pusher motor rotates in the forward direction. The output shaft of the pusher motor drives the synchronous belt to rotate through the synchronous pulley. The synchronous belt drives the pusher plate to slide along the length of the slide rail, thereby moving the partition plate to the top of the telescopic plate. Then the output shaft of the pusher motor rotates in the reverse direction to reset the pusher plate. Then, the control system starts the pusher motor again to move the fins onto the partition plate on the telescopic plate. 3. After the fins move to the partitions on the telescopic plate, the control system starts the transfer bar motor. The output shaft of the transfer bar motor drives the transfer bar screw to rotate. The transfer bar screw causes the bottom support plate to lift the stacked support bars a certain distance. Then, the control system starts the upper bar cylinder. The piston rod of the upper bar cylinder extends and pushes the uppermost support bar from the clearance groove to the partitions at both ends of the fin through the bar abutment plate, thus completing the assembly process of the support bars. Attached Figure Description

[0026] Figure 1 This is a structural schematic diagram of an embodiment of this application.

[0027] Figure 2 This is a structural diagram illustrating the positional relationship between the pusher plate, the pusher motor, and the timing belt in the embodiments of this application.

[0028] Figure 3 This is a cross-sectional view used in the embodiments of this application to illustrate the positional relationship between the frame, support bar, and upper cylinder.

[0029] Figure 4 This is a structural schematic diagram illustrating the positional relationship between the base plate, the extension column, and the moving strip motor in the embodiments of this application.

[0030] Explanation of reference numerals in the attached drawings: 1. Feeding platform; 2. Stacking platform; 3. Fin; 4. Partition; 5. Stationary plate; 6. Moving plate; 7. Stacking frame; 71. Fixed plate; 72. Stationary column; 73. Moving column; 74. Width adjustment cylinder; 8. Length adjustment component; 81. Length adjustment screw; 82. Length adjustment motor; 9. Telescopic plate; 91. End plate; 92. Base plate; 93. Telescopic groove; 94. Anti-detachment plate; 95. Horizontal column; 96. Compression spring; 10. Lifting component; 101. Lifting screw; 102. Guide column; 103. Width extension column; 104. Lifting motor; 11. Upper Material assembly; 111, wing lifting cylinder; 112, plate lifting cylinder; 113, wing placement plate; 114, material support plate; 115, pusher; 1151, slide rail; 1152, pusher plate; 1153, synchronous pulley; 1154, synchronous belt; 1155, pusher motor; 12, strip placement frame; 13, support strip; 14, strip transfer assembly; 141, bottom support plate; 142, strip transfer motor; 143, strip transfer screw; 144, clearance groove; 145, upper strip cylinder; 146, strip abutment plate; 15, upright plate; 16, gantry frame; 17, clamping cylinder; 18, clamping plate. Detailed Implementation

[0031] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0032] This application discloses a high-efficiency semi-automatic fin tooling equipment.

[0033] Reference Figure 1 and Figure 2 A high-efficiency semi-automatic fin tooling equipment includes a feeding platform 1 and a stacking platform 2. Fins 3 and partitions 4 are stacked on the feeding platform 1. A static plate 5 and a moving plate 6 are arranged on the stacking platform 2. The moving plate 6 is slidably engaged with the stacking platform 2. An adjusting component 8 is arranged on the stacking platform 2 to drive the moving plate 6 to slide horizontally.

[0034] Reference Figure 3 and Figure 4 The length adjustment component 8 includes a length adjustment screw 81 rotatably connected to the stacking platform 2, a movable plate 6 threadedly connected to the length adjustment screw 81, a length adjustment motor 82 electrically connected to the control system bolted to the stacking platform 2, the length adjustment screw 81 coaxially bolted to the output shaft of the length adjustment motor 82, and stacking frames 7 arranged on both the stationary plate 5 and the movable plate 6.

[0035] Reference Figure 1 , Figure 3 and Figure 4The stacking frame 7 includes a fixed plate 71. A fixed plate 71 is welded on both the static plate 5 and the moving plate 6. A static column 72 and a moving column 73 are arranged on the fixed plate 71. The static column 72 is welded to the fixed plate 71. The moving column 73 is slidably fitted with the fixed plate 71. A width adjustment cylinder 74 electrically connected to the control system is bolted to the fixed plate 71. The moving column 73 is bolted to the piston rod of the width adjustment cylinder 74.

[0036] The worker first inputs the dimensions of fin 3 and partition 4 into the control system. The control system then activates the width adjustment cylinder 74. The piston rod of the width adjustment cylinder 74 drives the movable column 73 to slide to a suitable position, so that the distance between the stationary column 72 and the movable column 73 is equal to the width of the partition 4. At the same time, the control system activates the length adjustment motor 82. The output shaft of the length adjustment motor 82 drives the length adjustment screw 81 to rotate, so that the distance between the stationary plate 5 and the movable plate 6 is equal to the length of the partition 4.

[0037] Reference Figure 3 and Figure 4 A telescopic plate 9 is vertically slidably arranged between the two stacking frames 7. The telescopic plate 9 can change its length along the direction from the stationary plate 5 to the moving plate 6. A gantry frame 16 is welded on the stacking platform 2. A clamping cylinder 17 electrically connected to the control system is bolted to the top of the gantry frame 16. A clamping plate 18 is bolted to the piston rod of the clamping cylinder 17. The clamping plate 18 is located above the telescopic plate 9.

[0038] Reference Figure 3 and Figure 4 The telescopic plate 9 includes two end plates 91 and multiple substrates 92. The multiple substrates 92 are evenly distributed between the two end plates 91. The end plates 91 are welded to the substrates 92. Each substrate 92 has two telescopic grooves 93. Anti-detachment plates 94 are horizontally slidably arranged in the telescopic grooves 93 of the substrate 92.

[0039] Reference Figure 3 and Figure 4 A horizontal post 95 is bolted to the anti-detachment plate 94. The horizontal post 95 slides with the base plate 92. The horizontal post 95 on one of the base plates 92 is welded to the outer side wall of the adjacent base plate 92. A compression spring 96 supports the anti-detachment plate 94 between the side facing away from the horizontal post 95 and the telescopic groove 93 of the base plate 92.

[0040] As the moving plate 6 slides away from the stationary plate 5, the distance between the two adjacent base plates 92 increases, the anti-detachment plate 94 slides, the compression spring 96 recovers its deformation, and the overall length of the telescopic plate 9 increases. Since the elastic properties of the compression spring 96 tend to be consistent, the distance between the two adjacent base plates 92 is the same.

[0041] Reference Figure 2 and Figure 4The stacking frame 7 is equipped with a lifting component 10 that drives the telescopic plate 9 to slide vertically. The lifting component 10 includes a lifting screw 101 rotatably connected to the stationary column 72, an end plate 91 threadedly connected to the lifting screw 101, and a vertical guide column 102 welded to the moving column 73.

[0042] Reference Figure 3 and Figure 4 The axis of the guide column 102 is parallel to the axis of the lifting screw 101. An extension column 103 is slidably connected to the end plate 91. The extension column 103 is vertically slidably sleeved on the guide column 102. A lifting motor 104 electrically connected to the control system is bolted to the stationary column 72. The lifting motor 104 can be a forward and reverse motor in the prior art. The lifting screw 101 is coaxially bolted to the output shaft of the lifting motor 104.

[0043] Reference Figure 1 and Figure 2 A feeding assembly 11 is arranged on the feeding platform 1. The feeding assembly 11 is used to sequentially convey the fins 3 and the partitions 4 to the telescopic plate 9. The feeding assembly 11 includes a fin lifting cylinder 111 and a plate lifting cylinder 112 bolted to the bottom of the feeding platform 1. The plate lifting cylinder 112 is located between the fin lifting cylinder 111 and the stacking platform 2. Both the fin lifting cylinder 111 and the plate lifting cylinder 112 are electrically connected to the control system.

[0044] Reference Figure 1 A vertical plate 15 is bolted to the feeding platform 1 between the lifting wing cylinder 111 and the lifting plate cylinder 112. A wing-positioning plate 113 is bolted to the piston rod of the lifting wing cylinder 111, and the fins 3 are stacked on the wing-positioning plate 113. A material support plate 114 is bolted to the piston rod of the lifting plate cylinder 112, and the partition plate 4 is stacked on the material support plate 114.

[0045] Reference Figure 1 and Figure 2 The feeding platform 1 is provided with a pusher 115, which is used to push the uppermost fin 3 or the uppermost partition 4. The pusher 115 includes a slide rail 1151 bolted to the feeding platform 1. A pusher plate 1152 is slidably fitted on the slide rail 1151. The pusher plate 1152 slides along the direction from the fin lifting cylinder 111 to the plate lifting cylinder 112.

[0046] Reference Figure 2 The loading platform 1 is rotatably connected to both ends of the slide rail 1151 along its length. A synchronous belt 1154 is wound around the two synchronous wheels 1153. The pusher plate 1152 is bolted to the synchronous belt 1154. A pusher motor 1155, which is electrically connected to the control system, is bolted to the loading platform 1. The pusher motor 1155 can be a forward and reverse motor in the prior art.

[0047] Reference Figure 2One of the synchronous pulleys 1153 is coaxially bolted to the output shaft of the pusher motor 1155. A bar frame 12 is bolted to the fixed plate 71. Support bars 13 are vertically stacked on the bar frame 12. A bar shifting assembly 14 is arranged on the bar frame 12. The bar shifting assembly 14 is used to convey the support bars 13 to the partition plate 4.

[0048] Reference Figure 3 and Figure 4 The strip shifting assembly 14 includes a base plate 141 vertically slidably arranged on the strip frame 12, support strips 13 stacked on the base plate 141, a strip shifting motor 142 electrically connected to the control system is bolted to the strip frame 12, a strip shifting screw 143 is coaxially bolted to the output shaft of the strip shifting motor 142, and the base plate 141 is threaded to the strip shifting screw 143.

[0049] Reference Figure 3 and Figure 4 The fixed plate 71 has a horizontal clearance groove 144 for the support bar 13 to slide through. The upper bar cylinder 145, which is electrically connected to the control system, is bolted to the bar frame 12. The piston rod of the upper bar cylinder 145 is welded with a stop plate 146. The stop plate 146 is inserted into the clearance groove 144. The sliding direction of the bottom support plate 141 is perpendicular to the sliding direction of the stop plate 146.

[0050] The control system first starts the lifting plate cylinder 112. The piston rod of the lifting plate cylinder 112 extends a distance equal to the thickness of the partition plate 4. At this time, the control system starts the pusher motor 1155. The output shaft of the pusher motor 1155 rotates in the forward direction. The output shaft of the pusher motor 1155 drives the synchronous belt 1154 to rotate through the synchronous pulley 1153. The synchronous belt 1154 drives the pusher plate 1152 to slide along the length direction of the slide rail 1151. The pusher plate 1152 pushes the partition plate 4 to the top of the telescopic plate 9.

[0051] The control system reverses the output shaft of the pusher motor 1155 to reset the pusher plate 1152. At the same time, the control system starts the lifting motor 104. The output shaft of the lifting motor 104 drives the lifting screw 101 to rotate in the opposite direction. Under the restriction of the extension column 103 and the guide column 102, the telescopic plate 9 moves vertically downward along the axis of the lifting screw 101 by a distance equal to the thickness of a partition plate 4.

[0052] The control system starts the lifting cylinder 111, and the piston rod of the lifting cylinder 111 extends a distance equal to the thickness of one fin 3. Then, the control system starts the pusher motor 1155 again. The output shaft of the pusher motor 1155 rotates in the forward direction. The output shaft of the pusher motor 1155 drives the synchronous belt 1154 to rotate through the synchronous pulley 1153. The synchronous belt 1154 drives the pusher plate 1152 to slide along the length direction of the slide rail 1151. The pusher plate 1152 pushes the fin 3 onto the partition plate 4 at the top of the telescopic plate 9.

[0053] The control system reverses the output shaft of the pusher motor 1155, causing the pusher plate 1152 to reset. At the same time, the control system starts the shift motor 142. The output shaft of the shift motor 142 drives the shift screw 143 to rotate in the forward direction. The shift screw 143 causes the bottom support plate 141 to lift the stacked support bars 13 by the thickness of one fin 3.

[0054] Subsequently, the control system starts the upper cylinder 145, the piston rod of the upper cylinder 145 extends, and the piston rod of the upper cylinder 145 pushes the uppermost support bar 13 through the relief groove 144 to the partition plates 4 at both ends of the fin 3 via the abutment plate 146. The control system starts the lifting motor 104 again, and the output shaft of the lifting motor 104 drives the lifting screw 101 to rotate in the opposite direction, so that the telescopic plate 9 moves vertically downward along the axis of the lifting screw 101 by a distance equal to the thickness of one fin 3.

[0055] The control system restarts the lifting cylinder 112 and the pushing motor 1155 to stack another partition 4 on the fin 3. Then, the control system starts the clamping cylinder 17, and the piston rod of the clamping cylinder 17 extends to press the clamping plate 18 onto the partition 4. Then, the control system controls the piston rod of the clamping cylinder 17 to reset, and then repeats the stacking process until the designed number of layers is reached.

[0056] The implementation principle of a high-efficiency semi-automatic fin tooling device according to an embodiment of this application is as follows: The worker first inputs the size values ​​of the fin 3 and the partition plate 4 into the control system. The control system starts the width adjustment cylinder 74. The piston rod of the width adjustment cylinder 74 drives the moving column 73 to slide to a suitable position, so that the distance between the stationary column 72 and the moving column 73 is equal to the width of the partition plate 4. At the same time, the control system starts the length adjustment motor 82. The output shaft of the length adjustment motor 82 drives the length adjustment screw 81 to rotate, so that the distance between the stationary plate 5 and the moving plate 6 is equal to the length of the partition plate 4.

[0057] As the moving plate 6 slides away from the stationary plate 5, the distance between the two adjacent base plates 92 increases, the anti-detachment plate 94 slides, the compression spring 96 recovers its deformation, and the overall length of the telescopic plate 9 increases. Since the elastic properties of the compression spring 96 tend to be consistent, the distance between the two adjacent base plates 92 is the same.

[0058] The control system first starts the lifting plate cylinder 112. The piston rod of the lifting plate cylinder 112 extends a distance equal to the thickness of the partition plate 4. At this time, the control system starts the pusher motor 1155. The output shaft of the pusher motor 1155 rotates in the forward direction. The output shaft of the pusher motor 1155 drives the synchronous belt 1154 to rotate through the synchronous pulley 1153. The synchronous belt 1154 drives the pusher plate 1152 to slide along the length direction of the slide rail 1151. The pusher plate 1152 pushes the partition plate 4 to the top of the telescopic plate 9.

[0059] The control system reverses the output shaft of the pusher motor 1155 to reset the pusher plate 1152. At the same time, the control system starts the lifting motor 104. The output shaft of the lifting motor 104 drives the lifting screw 101 to rotate in the opposite direction. Under the restriction of the extension column 103 and the guide column 102, the telescopic plate 9 moves vertically downward along the axis of the lifting screw 101 by a distance equal to the thickness of a partition plate 4.

[0060] The control system starts the lifting cylinder 111, and the piston rod of the lifting cylinder 111 extends a distance equal to the thickness of one fin 3. Then, the control system starts the pusher motor 1155 again. The output shaft of the pusher motor 1155 rotates in the forward direction. The output shaft of the pusher motor 1155 drives the synchronous belt 1154 to rotate through the synchronous pulley 1153. The synchronous belt 1154 drives the pusher plate 1152 to slide along the length direction of the slide rail 1151. The pusher plate 1152 pushes the fin 3 onto the partition plate 4 at the top of the telescopic plate 9.

[0061] The control system reverses the output shaft of the pusher motor 1155, causing the pusher plate 1152 to reset. At the same time, the control system starts the shift motor 142. The output shaft of the shift motor 142 drives the shift screw 143 to rotate in the forward direction. The shift screw 143 causes the bottom support plate 141 to lift the stacked support bars 13 by the thickness of one fin 3.

[0062] Subsequently, the control system starts the upper cylinder 145, the piston rod of the upper cylinder 145 extends, and the piston rod of the upper cylinder 145 pushes the uppermost support bar 13 through the relief groove 144 to the partition plates 4 at both ends of the fin 3 via the abutment plate 146. The control system starts the lifting motor 104 again, and the output shaft of the lifting motor 104 drives the lifting screw 101 to rotate in the opposite direction, so that the telescopic plate 9 moves vertically downward along the axis of the lifting screw 101 by a distance equal to the thickness of one fin 3.

[0063] The control system restarts the lifting cylinder 112 and the pushing motor 1155 to stack another partition 4 on the fin 3. Then, the control system starts the clamping cylinder 17, and the piston rod of the clamping cylinder 17 extends to press the clamping plate 18 onto the partition 4. Then, the control system controls the piston rod of the clamping cylinder 17 to reset, and then repeats the stacking process until the designed number of layers is reached.

[0064] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency semi-automatic fin tooling device, characterized in that: The system includes a loading platform (1) and a stacking platform (2). The loading platform (1) has fins (3) and partitions (4) stacked on it. The stacking platform (2) has a stationary plate (5) and a movable plate (6) arranged on it. The movable plate (6) slides with the stacking platform (2). Both the stationary plate (5) and the movable plate (6) are equipped with stacking frames (7). Each stacking frame (7) includes a fixed plate (71). The stacking platform (2) has an adjusting component (8) for driving the movable plate (6) to slide. A telescopic plate (9) slides vertically between the two stacking frames (7). The telescopic plate (9) can slide along the stationary plate... 5) Change the length in the direction of the moving plate (6). The stacking frame (7) is provided with a lifting component (10) that drives the telescopic plate (9) to slide vertically. The loading platform (1) is provided with a loading component (11). The loading component (11) is used to transport the fin (3) and the partition (4) to the telescopic plate (9) in sequence. The stacking frame (7) is provided with a bar frame (12). The bar frame (12) is stacked with support bars (13). The bar frame (12) is provided with a bar shifting component (14). The bar shifting component (14) is used to transport the support bars (13) to the partition (4). The feeding assembly (11) includes a wing-lifting cylinder (111) and a plate-lifting cylinder (112) disposed on the feeding platform (1). The plate-lifting cylinder (112) is located between the wing-lifting cylinder (111) and the stacking platform (2). Both the wing-lifting cylinder (111) and the plate-lifting cylinder (112) are electrically connected to the control system. A wing-positioning plate (113) is disposed on the piston rod of the wing-lifting cylinder (111), and the fins (3) are stacked on the wing-positioning plate (113). A material-supporting plate (114) is disposed on the piston rod of the plate-lifting cylinder (112), and the partition plate (4) is stacked on the material-supporting plate (114). A pusher (115) is disposed on the feeding platform (1), and the pusher (115) is used to push the uppermost fin (3) or the uppermost partition plate (4). The strip placement frame (12) is mounted on the fixed plate (71). The strip shifting assembly (14) includes a bottom support plate (141) vertically slidably mounted on the strip placement frame (12). The support strips (13) are stacked on the bottom support plate (141). The strip placement frame (12) is equipped with a strip shifting motor (142) electrically connected to the control system. A strip shifting screw (143) is coaxially mounted on the output shaft of the strip shifting motor (142). The bottom support plate (141) is threadedly connected to the strip shifting assembly (142). On the screw rod (143), the fixing plate (71) is horizontally provided with a relief groove (144) for the support bar (13) to slide through. The bar frame (12) is provided with an upper bar cylinder (145) electrically connected to the control system. The piston rod of the upper bar cylinder (145) is provided with a bar abutment plate (146). The bar abutment plate (146) is inserted into the relief groove (144). The sliding direction of the bottom support plate (141) is perpendicular to the sliding direction of the bar abutment plate (146).

2. The high-efficiency semi-automatic fin tooling equipment according to claim 1, characterized in that: The telescopic plate (9) includes two end plates (91) and multiple base plates (92). The multiple base plates (92) are evenly distributed between the two end plates (91). The end plates (91) are disposed on the base plates (92). The base plates (92) are provided with telescopic grooves (93). An anti-detachment plate (94) is slidably disposed in the telescopic grooves (93) of the base plates (92). A horizontal column (95) is disposed on the anti-detachment plate (94). The horizontal column (95) is slidably engaged with the base plates (92). The horizontal column (95) on one of the base plates (92) is disposed on the adjacent base plate (92). A compression spring (96) is abutting the side of the anti-detachment plate (94) facing away from the horizontal column (95) and the telescopic groove (93) of the base plate (92).

3. The high-efficiency semi-automatic fin tooling equipment according to claim 1, characterized in that: The length adjustment component (8) includes a length adjustment screw (81) rotatably mounted on the stacking platform (2), the moving plate (6) is threadedly connected to the length adjustment screw (81), and the stacking platform (2) is provided with a length adjustment motor (82) electrically connected to the control system. The length adjustment screw (81) is coaxially mounted on the output shaft of the length adjustment motor (82).

4. The high-efficiency semi-automatic fin tooling equipment according to claim 2, characterized in that: The fixed plate (71) is provided with a stationary column (72) and a movable column (73). The movable column (73) is slidably engaged with the fixed plate (71). The fixed plate (71) is provided with a width-adjusting cylinder (74) electrically connected to the control system. The movable column (73) is located on the piston rod of the width-adjusting cylinder (74).

5. The high-efficiency semi-automatic fin tooling equipment according to claim 4, characterized in that: The lifting component (10) includes a lifting screw (101) rotatably mounted on the stationary column (72), an end plate (91) threadedly connected to the lifting screw (101), a guide column (102) mounted on the moving column (73), the axis of the guide column (102) being parallel to the axis of the lifting screw (101), an extension column (103) slidably mounted on the end plate (91), the extension column (103) being slidably sleeved on the guide column (102), a lifting motor (104) electrically connected to the control system mounted on the stationary column (72), and the lifting screw (101) being coaxially mounted on the output shaft of the lifting motor (104).

6. The high-efficiency semi-automatic fin tooling equipment according to claim 1, characterized in that: The pusher (115) includes a slide rail (1151) disposed on the loading platform (1), a pusher plate (1152) is slidably disposed on the slide rail (1151), the pusher plate (1152) slides along the direction from the lifting wing cylinder (111) to the lifting plate cylinder (112), a synchronous wheel (1153) is rotatably disposed at both ends of the loading platform (1) and located in the length direction of the slide rail (1151), a synchronous belt (1154) is wound around the two synchronous wheels (1153), the pusher plate (1152) is disposed on the synchronous belt (1154), and a pusher motor (1155) electrically connected to the control system is disposed on the loading platform (1), one of the synchronous wheels (1153) is coaxially disposed on the output shaft of the pusher motor (1155).

7. The high-efficiency semi-automatic fin tooling equipment according to claim 1, characterized in that: A vertical plate (15) is detachably installed on the feeding platform (1) and located between the lifting wing cylinder (111) and the lifting plate cylinder (112).

8. The high-efficiency semi-automatic fin tooling equipment according to claim 1, characterized in that: The stacking platform (2) is provided with a gantry frame (16), and a clamping cylinder (17) electrically connected to the control system is provided on the gantry frame (16). A clamping plate (18) is provided on the piston rod of the clamping cylinder (17), and the clamping plate (18) is located above the telescopic plate (9).

Citation Information

Patent Citations

  • Fin machining system

    CN117754293A

  • Heat exchanger assembling equipment

    CN118417834A