一种高韧性聚乙烯绝缘电力电缆及其制备方法

By modifying crosslinkable polyethylene masterbatch and using toughening and flame-retardant modifiers, high-toughness polyethylene insulated power cables were prepared. This solved the problems of space charge accumulation, mechanical properties, and flame retardancy of polyethylene insulation materials in high-voltage direct current transmission scenarios, and achieved cable insulation materials with high voltage level, long life, and high safety.

CN121583644BActive Publication Date: 2026-07-17LIANYING TECH (ANFU) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
LIANYING TECH (ANFU) CO LTD
Filing Date
2025-12-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing polyethylene insulation materials suffer from problems such as space charge accumulation, insufficient mechanical properties, poor flame retardancy, and rapid aging in high-voltage direct current transmission scenarios, making it difficult to meet the requirements of high voltage levels, long service life, and high safety.

Method used

A modified crosslinkable polyethylene masterbatch, comprising low-density polyethylene, 3-[(4-anilinophenyl)amino]-2-hydroxypropyl methacrylate, toughened modified montmorillonite composite, dicumyl peroxide, and N,N-diallyl aniline, is used to prepare a high-toughness polyethylene insulated power cable through extrusion and crosslinking processes. This enhances the deep-trap charge trapping ability and the interlayer spacing of montmorillonite, and forms a physical reinforcing network in combination with toughening and flame-retardant modifiers.

Benefits of technology

It significantly improves the electric field uniformity and electrical breakdown strength of insulating materials, extends the service life of the insulation layer, enhances the flame retardancy and toughness, and reduces dielectric loss and aging rate.

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Abstract

本发明涉及电力电缆技术领域,具体涉及一种高韧性聚乙烯绝缘电力电缆及其制备方法。一种高韧性聚乙烯绝缘电力电缆的制备方法,包括:增韧阻燃改性剂的制备、蒙脱土复合物的制备、增韧改性蒙脱土复合物的制备、聚乙烯绝缘电力电缆的制备。本发明通过特定材料混炼与接枝改性,显著提升电缆绝缘层性能。不仅增强深陷阱电荷俘获能力,避免空间电荷积累与电场畸变,提高直流电压等级和运行安全性,降低介质损耗与老化速度;还优化蒙脱土分散性,形成物理补强网络,提升力学性能与耐电击穿强度;同时实现增韧与阻燃协同,解决传统阻燃剂致脆难题,全面延长绝缘层服役寿命。
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