一种自动化承重托辊焊接装置及方法

By coordinating the rotation drive, support clamping, and follow-up translation components of the automated load-bearing idler welding device, and combining them with real-time monitoring by a vision camera module, the problems of low clamping efficiency, insufficient coaxiality control, and poor stability in traditional welding are solved, achieving efficient and precise idler welding.

CN121589489BActive Publication Date: 2026-07-17ROKONMA (DONGGUAN) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ROKONMA (DONGGUAN) CO LTD
Filing Date
2026-01-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional load-bearing idler roller welding processes suffer from low clamping and positioning efficiency, poor adaptability, insufficient coaxiality control precision, and poor rotational welding stability, leading to weld misalignment, uneven penetration depth, and increased drive energy consumption.

Method used

An automated load-bearing idler roller welding device is adopted, including a rotary drive assembly, a support clamping assembly, and a follow-up translation assembly. Combined with an elastic clamping and lifting mechanism, it realizes automated integrated welding of the idler roller, and the welding process is monitored in real time through a vision camera module.

Benefits of technology

It improves the adaptability and welding accuracy of multi-specification idler rollers, reduces reliance on manual labor, increases production efficiency, ensures weld quality and production safety, and meets the needs of large-scale standardized production.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及焊接设备技术领域,公开了一种自动化承重托辊焊接装置及方法。所述装置包括沿同一方向依次并排设置的旋转驱动组件、支撑夹紧组件、随动平移组件以及位于所述支撑夹紧组件两端的用于对承重托辊进行焊接的两个焊接组件。该装置通过旋转驱动、支撑夹紧、随动平移与双焊接组件的协同布局,结合支撑夹紧组件的弹性自适应夹紧与升降校准功能、随动平移与旋转驱动的两端顶紧转动设计,实现了托辊焊接的自动化一体化作业,既提升了多规格托辊适配性与定位焊接精准度,又通过双端同步施焊提高效率、保障焊缝质量,同时降低人工依赖,满足规模化标准化生产需求。
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