一种采用二维激光扫描仪实现胶带输送机上物料形状的检测方法

By using a two-dimensional laser scanner to detect the shape of materials on a belt conveyor, the problems of material drop point deviation from the belt center and material loss are solved, achieving precise control and efficient detection, and improving conveying efficiency and material utilization.

CN121590937BActive Publication Date: 2026-07-17BAOSHAN IRON & STEEL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BAOSHAN IRON & STEEL CO LTD
Filing Date
2024-08-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies fail to effectively utilize two-dimensional laser scanners for material shape detection on belt conveyors, resulting in the material drop point deviating from the belt center, causing belt misalignment and material spillage, and failing to accurately detect material loss and the inclusion of sharp foreign objects.

Method used

A two-dimensional laser scanner is used to detect the shape of materials on the belt conveyor. By calibrating the idler model, the centroid offset and material loss are calculated. Combined with the adjustment of the discharge plate and the material conveying speed, precise control of the material drop position and assessment of material loss are achieved.

Benefits of technology

It enables precise detection of the shape of materials on belt conveyors, ensuring accurate material drop position, reducing material loss, and detecting sharp foreign objects, thereby improving conveying efficiency and material utilization.

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Abstract

本发明公开了一种采用二维激光扫描仪实现胶带输送机上物料形状的检测方法,包括以下步骤:S1,安装二维激光扫描仪;S2,标定胶带机的托辊模型;S3,检测所述胶带机的物料形状和质心;S4,调节所述胶带机的倒料板的落料位置和计算物料损失。本发明实现精准控制倒料板的落料位置,检测皮带机在输送过程中的物料损失,同时,还可以检测物料中夹杂尖锐异物的缺陷。
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