A noise-reducing anti-vibration polyurethane foam for new energy vehicle batteries and a preparation method thereof

By preparing unsaturated monomers containing DOPO and cashew phenol structures and grafting them onto a methyl hydrogen silicone oil backbone, the problems of insufficient flame retardancy and reduced flexibility of polyurethane foam were solved, and the high-efficiency noise reduction, vibration damping and flame retardant performance of polyurethane foam were improved.

CN121591996BActive Publication Date: 2026-05-26JIANGSU LVYUAN NEW MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU LVYUAN NEW MATERIALS
Filing Date
2026-01-27
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing polyurethane foams used in new energy vehicle batteries have insufficient flame retardancy, and the addition of flame retardants reduces flexibility and vibration damping effect. At the same time, ordinary physical blending methods have problems with poor dispersion uniformity and easy migration and failure of flame retardants.

Method used

By preparing unsaturated monomer A containing DOPO structure and unsaturated monomer B containing cashew phenol structure, they are grafted onto the methyl hydrogen silicone oil skeleton by hydrosilylation reaction to form a modifier, which is then introduced into the polyurethane foam system to optimize the chain segment movement ability and carbon layer structure, thereby improving flame retardant performance and noise reduction and vibration damping performance.

Benefits of technology

It significantly improves the noise reduction, vibration damping, and flame retardant properties of polyurethane foam, enhancing its safety and overall performance.

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Abstract

This invention discloses a noise-reducing and vibration-damping polyurethane foam for new energy vehicle batteries and its preparation method, relating to the field of polyurethane technology. Specifically, it includes the following steps: S1: Polyester polyol, modifier, 1,4-butanediol, deionized water, mildew inhibitor, dibutyltin dilaurate, and bis(2-dimethylaminoethyl) ether are mixed evenly to obtain component A; S2: After dehydrating the polyester polyol, diisocyanate is added, and the mixture is heated and stirred to react, obtaining component B; S3: Component A and component B are mixed, stirred at high speed, poured into a mold, quickly closed, cured, and then removed for curing treatment to obtain the noise-reducing and vibration-damping polyurethane foam for new energy vehicle batteries. The polyurethane foam prepared by this invention significantly improves the noise reduction, vibration damping, and flame-retardant properties of polyurethane foam.
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