Rotary microbial carrier water pollution purification apparatus
Patent Information
- Application Number
- CN202511947301.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-12-23
AI Technical Summary
[0006]为了克服现有旋转式微生物载体水污染净化设备在维护更换方面的缺陷,提高设备运行效率和污水处理效果,亟待研发一种能够简便、快速更换转盘,且对微生物菌落影响较小的净化设备,因此本申请提供一种旋转式微生物载体水污染净化设备
[0019]1.通过将转盘安装在独立的安装轴上,并且安装轴是可拆连接于连接轴上,停止驱动转动轴转动,将损坏的转盘安装轴从相邻两个连接轴上取下,再将未损坏转盘的安装轴安装在相邻两个连接轴上,便可以完成快速更换,无需将整个旋转式微生物载体单元从反应池内取出,提高了更换效率,并且进一步提高污水的处理效率;
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Figure CN121609434B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water pollution treatment equipment technology, and in particular to a rotary microbial carrier water pollution purification device. Background Technology
[0002] In the field of water pollution control, rotary microbial carrier water pollution purification equipment plays an important role in wastewater treatment due to its highly efficient pollutant degradation capabilities. However, existing equipment of this type has some significant problems in actual operation and maintenance.
[0003] Rotary disc maintenance and replacement are difficult: In traditional rotary microbial carrier water pollution purification equipment, the discs are usually mounted on the same shaft. When the discs are damaged due to physical wear, chemical corrosion, biological erosion, or operational errors, the maintenance and replacement process is extremely cumbersome. It requires removing the entire shaft along with the discs from the equipment, disassembling the discs one by one, replacing the damaged discs, reassembling, and finally reinstalling them. This not only consumes a lot of time and manpower, but the complex operation can also easily cause unnecessary damage to other components of the equipment. For example, in some large-scale wastewater treatment plants, with their large equipment size, this complex maintenance and replacement process can lead to prolonged equipment downtime, affecting the overall wastewater treatment progress.
[0004] Microbial community balance is affected: Due to the large number of microorganisms adhering to the rotating disc, traditional maintenance and replacement methods expose the disc to air for extended periods. This severely disrupts the microbial community balance on the disc, requiring a lengthy period for readjustment of the microbial community after the disc is reinstalled in the equipment to restore its wastewater treatment capacity. During this period, wastewater treatment efficiency is significantly reduced, failing to meet actual wastewater treatment needs. For example, when treating industrial wastewater with high water quality requirements, the disruption of the microbial community balance may lead to substandard treated water quality.
[0005] Limited equipment operating efficiency: Frequent and complex maintenance and replacement operations, as well as the microbial colony establishment period, severely limit the overall operating efficiency of the equipment. Prolonged equipment downtime not only affects the daily treatment capacity of the wastewater treatment plant but may also increase treatment costs. Furthermore, the uncertainty of the microbial colony recovery process introduces instability into the wastewater treatment outcome. Summary of the Invention
[0006] In order to overcome the shortcomings of existing rotary microbial carrier water pollution purification equipment in terms of maintenance and replacement, and to improve the equipment operating efficiency and sewage treatment effect, it is urgent to develop a purification equipment that can easily and quickly replace the rotating disc and has little impact on the microbial colony. Therefore, this application provides a rotary microbial carrier water pollution purification equipment.
[0007] The rotary microbial carrier water pollution purification device provided in this application adopts the following technical solution:
[0008] A rotary microbial carrier water pollution purification device includes a reaction tank and a rotary microbial carrier unit. The reaction tank is connected to an inlet pipe and an outlet pipe at both ends, and has multiple reaction chambers arranged along the water flow direction inside. Each reaction chamber contains a microbial carrier unit, which includes a rotating shaft, a rotating axis, multiple connecting shafts, multiple mounting shafts, and multiple turntables. The rotating shaft and rotating axis are connected to the top surface of the reaction tank via corresponding mounting rings and connecting rods. The connecting shafts and mounting shafts are arranged between the rotating shafts via mounting rings and connecting rods. The connecting shafts and mounting shafts are staggered and detachably connected, and the rotating shafts are detachably connected to the nearest mounting shaft. The number of turntables is the same as the number of mounting shafts and they are detachably connected for microbial attachment. A drive mechanism for driving the rotating shafts is provided on one side of the reaction tank, with one drive mechanism corresponding to each rotating shaft.
[0009] Optionally, the reaction cells can be divided into six levels, from level one to level six; the concentration of organic matter in the wastewater, the thickness of the biofilm, and the types of microorganisms vary in each level of the reaction cell.
[0010] Optionally, positioning plates are connected to both ends of the mounting shaft, and mating plates are connected to the corresponding positions of the connecting shaft, rotating shaft, and rotary shaft. The mating plates are provided with positioning grooves that mate with the positioning plates. The positioning plates are connected to the mating plates by bolts. The bottom surface of the positioning grooves is provided with multiple rows of threaded holes, and the bolts at the ends of the positioning plates are threadedly connected to the threaded holes.
[0011] Optionally, the end of the third connecting rod on the same side away from the third mounting ring is connected to a mounting plate, a clearance groove is provided on the top surface of the reaction tank, and the mounting plate is fitted to the outer side of the reaction tank and can be detachably connected.
[0012] Optionally, in each microbial carrier unit, one of the turntables near the rotating axis is a spare turntable, located at the end of the wastewater flow and rotating with the other turntables.
[0013] Optionally, each microbial carrier unit is equipped with an adjustment mechanism for adjusting the positioning groove to face upwards. The adjustment mechanism includes a guide shaft, a sliding shaft, and a return spring. The guide shaft is connected to the top surface of the reaction tank through an mounting ring and a connecting rod. The end of the guide shaft is connected to a guide plate. The sliding shaft has a through hole that mates with the guide plate and can slide. The bottom of the sliding shaft is connected to a counterweight. The end of the rotating shaft is connected to a rotating plate that mates with the through hole. The rotating shaft is equipped with a limiting ring, the sliding shaft is equipped with a limiting tube, and the return spring is sleeved on the rotating shaft with its two ends abutting against the limiting ring and the end face of the sliding shaft, respectively.
[0014] Optionally, the pushing mechanism includes a semi-circular arc plate, a connecting frame, a guide rod, a slide tube, a pushing spring, a pushing ring, and a pushing assembly; one end of the guide rod is connected to the outer side of the top of the reaction tank, and the slide tube is sleeved on the guide rod; the connecting frame connects the slide tube and the semi-circular arc plate, and the semi-circular arc plate is sleeved on the sliding shaft; a retaining ring is provided at the other end of the guide rod, the pushing ring is located between the slide tube and the retaining ring and fits against the retaining ring, and the pushing spring is sleeved on the guide rod; the pushing assembly is located on one side of the reaction tank for pushing the pushing ring.
[0015] Optionally, a support frame is provided at the bottom of the reaction tank. The pushing assembly includes a base plate, linear guide rail, lead screw, drive motor, sliding plate, lifting motor, upright plate, screw, and lifting frame. The base plate is connected to the side of the support frame and is located below the guide rod. The linear guide rail is provided on both sides of the base plate. The drive motor is connected to the lead screw, and the two ends of the lead screw are mounted on the base plate through bearing support seats. The sliding plate is slidably connected to the linear guide rail and the lead screw drives the sliding plate. The upright plate is connected to the sliding plate. The lifting frame is slidably connected to the upright plate and has an arc-shaped opening. The lifting motor is connected to the screw, and the screw is threadedly connected to the bottom of the lifting frame.
[0016] Optionally, a mounting bracket is provided on one side of the support frame. The drive mechanism includes a rotary motor, a first splined shaft, a second splined shaft, a sleeve, a connecting pipe, a connecting plate, a driving synchronous pulley, a driven synchronous pulley, and a synchronous belt. The rotary motor is located on the top surface of the mounting bracket. The first splined shaft is coaxial with the output shaft of the rotary motor and is mounted through a bearing support. The second splined shaft is mounted through a bearing support and is coaxial with the first splined shaft. The sleeve is fitted over the ends of the two splined shafts, and its inner wall is provided with spline grooves. The connecting pipe is fitted over the sleeve, and the connecting plate connects the connecting pipe to the connecting frame. The driving synchronous pulley is coaxial with the second splined shaft, the driven synchronous pulley is coaxial with the rotating shaft, and the synchronous belt is wound around the two pulleys.
[0017] Optionally, the guide plate end face in the adjustment mechanism is trapezoidal and cooperates with the through hole in the middle of the sliding shaft so as to accurately adjust the upward position of the positioning groove under the action of the pushing mechanism.
[0018] In summary, this application includes at least one of the following beneficial technical effects:
[0019] 1. By installing the turntable on an independent mounting shaft, which is detachably connected to the connecting shaft, stopping the drive shaft, removing the damaged turntable mounting shaft from the two adjacent connecting shafts, and then installing the mounting shaft of the undamaged turntable on the two adjacent connecting shafts, a quick replacement can be completed without removing the entire rotating microbial carrier unit from the reaction tank, thus improving replacement efficiency and further improving wastewater treatment efficiency.
[0020] 2. When removing the mounting shaft from the connecting shaft, rotate the mounting shaft so that the positioning groove faces upwards, unscrew the bolts at the end of the positioning plate to release the restriction between the positioning plate and the mating plate, and then remove the positioning plate from the positioning groove, allowing the mounting shaft to be removed. When installing the mounting shaft, align the positioning plate with the positioning groove, align the bolts with the threaded holes, insert the bolts into the positioning plate, and screw the bolts into the threaded holes. Multiple rows of threaded holes are provided to adjust the distance between the turntables and change their spacing. Different lengths of mounting shafts and connecting shafts can also be selected according to requirements.
[0021] 3. Within each reaction chamber, the remaining rotating discs are responsible for the main wastewater treatment, while the standby rotating discs also treat wastewater, but are not used for the wastewater in the current reaction chamber. If a rotating disc in the current reaction chamber is damaged, the standby rotating disc can be used to replace the damaged disc, and then a new disc can be placed in the position of the standby disc to cultivate the microorganisms on the new disc. By rotating the remaining discs together, the cultivation time of the microorganisms can be saved, and the normal treatment of wastewater can be unaffected. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the reaction tank in an embodiment of this application;
[0023] Figure 2 This is a schematic diagram of the reaction cell from another perspective in an embodiment of this application;
[0024] Figure 3 This is a partial structural schematic diagram of the reaction tank according to an embodiment of this application;
[0025] Figure 4 This is an exploded structural diagram of the microbial carrier unit in an embodiment of this application;
[0026] Figure 5 This is an exploded structural diagram of the driving mechanism according to an embodiment of this application;
[0027] Figure 6 This is an exploded structural diagram of the adjustment mechanism according to an embodiment of this application;
[0028] Figure 7 This is a schematic diagram of the structure of the actuation mechanism and actuation component according to an embodiment of this application;
[0029] Figure 8 yes Figure 7 A magnified structural diagram of part A in the middle.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Reaction tank; 101. Primary reaction chamber; 102. Secondary reaction chamber; 103. Tertiary reaction chamber; 104. Quaternary reaction chamber; 105. Fifth-stage reaction chamber; 106. Sixth-stage reaction chamber; 11. Inlet pipe; 12. Outlet pipe; 13. Clearing tank; 2. Microbial carrier unit; 21. Rotating shaft; 211. First mounting ring; 212. First connecting rod; 22. Rotating shaft; 221. Second mounting ring; 222. Second connecting rod; 223, rotating plate; 224, limiting ring; 23, connecting shaft; 231, third mounting ring; 232, third connecting rod; 233, mating plate; 2331, positioning groove; 2332, threaded hole; 234, mounting plate; 24, mounting shaft; 241, positioning plate; 242, bolt; 25, turntable; 26, spare turntable; 3, drive mechanism; 31, rotary motor; 32, first splined shaft; 33. Second spline shaft; 34. Sleeve; 341. Spline groove; 35. Connecting tube; 36. Connecting plate; 37. Driving synchronous pulley; 38. Driven synchronous pulley; 39. Synchronous belt; 4. Adjusting mechanism; 41. Guide shaft; 411. Fourth mounting ring; 412. Fourth connecting rod; 413. Guide plate; 42. Sliding shaft; 421. Through hole; 422. Counterweight; 423. Limiting tube; 43. Return spring; 5. Pushing mechanism 51. Semi-circular arc plate; 52. Connecting frame; 53. Guide rod; 531. Retaining ring; 54. Slide tube; 55. Push spring; 56. Push ring; 6. Push assembly; 61. Base plate; 611. Through slot; 62. Linear guide rail; 63. Lead screw; 64. Drive motor; 65. Slide plate; 66. Lifting motor; 67. Vertical plate; 68. Screw; 69. Lifting frame; 691. Opening; 7. Support frame; 8. Mounting frame. Detailed Implementation
[0032] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.
[0033] This application discloses a rotary microbial carrier water pollution purification device. (Refer to...) Figure 1-8The purification equipment includes a semi-cylindrical reaction tank 1 and a rotating microbial carrier unit 2. One end of the reaction tank 1 is connected to an inlet pipe 11, and the other end is connected to an outlet pipe 12. The reaction tank 1 has multiple reaction chambers arranged sequentially from the inlet to the outlet. Each reaction chamber contains a microbial carrier unit 2, which includes a rotating shaft 21, a rotating shaft 22, multiple connecting shafts 23, multiple mounting shafts 24, and multiple turntables 25. A first mounting ring 211 is rotatably connected to the outer circumference of the rotating shaft 21 via bearings. The circumference of the first mounting ring 211 is connected to the top surface of the reaction tank 1 via two symmetrically arranged first connecting rods 212. A second mounting ring 221 is rotatably connected to the outer circumference of the rotating shaft 22 via bearings. The circumference of the second mounting ring 221 is connected to the top surface of the reaction tank 1 via two symmetrically arranged second connecting rods 222. The rotating shafts 21 and 22 are connected in parallel. Axis; Multiple connecting shafts 23 are arranged between rotating shaft 21 and rotating shaft 22 along the axis of rotating shaft 22. The outer circumference of the connecting shaft 23 is rotatably connected to a third mounting ring 231 via bearings. The circumference of the third mounting ring 231 is mounted on the top surface of the reaction tank 1 via two symmetrically arranged third connecting rods 232. Multiple connecting shafts 23 and multiple mounting shafts 24 are staggered. The two ends of the connecting shaft 23 are detachably connected to the ends of two adjacent mounting shafts 24 that are close to each other. The end of the rotating shaft 22 is detachably connected to the end of the nearest mounting shaft 24. The end of the rotating shaft 21 is detachably connected to the end of the nearest mounting shaft 24. The number of turntables 25 is the same as the number of mounting parts. Multiple turntables 25 are detachably connected to the middle position of the mounting parts. The turntables 25 are used for microbial attachment. A drive mechanism 3 for driving the rotating shaft 22 to rotate is provided on one side of the reaction tank 1. Each rotating shaft 22 corresponds to one drive mechanism 3.
[0034] The inlet pipe 11 introduces pre-treated wastewater into the reaction tank 1. The drive mechanism 3 drives the rotating shaft 22 to rotate. The rotating shaft 22 drives the connecting shaft 23 to rotate together through the connected mounting shaft 24. The rotating shaft 21 also rotates together with the mounting shaft 24. The mounting shaft 24 drives the turntable 25 to rotate in the reaction tank 1. The wastewater passes through multiple reaction chambers in sequence. The lower part of the turntable 25 is immersed in the wastewater. The wastewater flows through each reaction chamber in sequence, and the pollutants are degraded step by step. Finally, the treated wastewater is discharged to the subsequent process section through the outlet pipe 12. By installing the turntable 25 on an independent mounting shaft 24, and the mounting shaft 24 is detachably connected to the connecting shaft 23, the rotation of the rotating shaft 22 is stopped, the damaged turntable 25 mounting shaft 24 is removed from the two adjacent connecting shafts 23, and the mounting shaft 24 of the undamaged turntable 25 is installed on the two adjacent connecting shafts 23. This allows for quick replacement without removing the entire rotating microbial carrier unit 2 from the reaction tank 1, improving replacement efficiency and further improving wastewater treatment efficiency.
[0035] In the embodiments of this application, the reaction grid is set to six levels, namely, level 1 reaction grid 101, level 2 reaction grid 102, level 3 reaction grid 103, level 4 reaction grid 104, level 5 reaction grid 105 and level 6 reaction grid 106.
[0036] The primary reaction chamber 101 has the highest concentration of organic matter in the wastewater (BOD5 is typically 150-300 mg / L), with a biofilm thickness of 0.8-2.0 mm. It is dominated by heterotrophic aerobic bacteria, supplemented by a small number of facultative bacteria. It degrades 60%-70% of BOD5 and COD in the wastewater and is the core area for organic matter removal. In the secondary to quaternary reaction chambers 104, after primary treatment, the concentration of organic matter in the wastewater decreases (BOD5 drops to 50-150 mg / L), the biofilm thickness is 0.5-1.2 mm, the proportion of heterotrophic bacteria decreases, and the proportion of autotrophic nitrifying bacteria gradually increases. It continues to degrade the remaining easily degradable organic matter and simultaneously completes the nitrification reaction of ammonia nitrogen (ammonia nitrogen removal rate 50%-70%). In stage 5 to 6 reaction chamber 106, the organic matter concentration of wastewater is already low (BOD5 < 50 mg / L), the biofilm thickness is 0.3-0.8 mm, and it is dominated by autotrophic nitrifying bacteria and facultative denitrifying bacteria. During disc drainage, a local anaerobic microenvironment is formed; the remaining ammonia nitrogen is nitrified, and denitrification (conversion of nitrate nitrogen to nitrogen gas) is achieved in the anaerobic microenvironment; further degradation of recalcitrant organic matter.
[0037] Positioning plates 241 are connected to the middle of both ends of the mounting shaft 24. A mating plate 233 is connected to the bottom of both ends of the connecting shaft 23, the bottom of the end face of the rotating shaft 21, and the bottom of the end face of the rotating shaft 22. The mating plate 233 is a semi-cylinder with its side facing upwards. Positioning grooves 2331 that mate with the positioning plates 241 are provided on the side of the mating plate 233. The positioning plate 241 is connected to the mating plate 233 by bolts 242. Multiple rows of threaded holes 2332 are evenly arranged along the axis of the mating plate 233 on the bottom surface of the positioning grooves 2331. There are two threaded holes 2332 in each row. Two bolts 242 pass through the end of the positioning plate 241, and the two bolts 242 are threaded into the two threaded holes 2332 in each row.
[0038] When removing the mounting shaft 24 from the connecting shaft 23, rotate the mounting shaft 24 so that the positioning groove 2331 faces upward, unscrew the bolt 242 at the end of the positioning plate 241, release the restriction between the positioning plate 241 and the mating plate 233, and then remove the positioning plate 241 from the positioning groove 2331, and then remove the mounting shaft 24. When it is necessary to install the mounting shaft 24, align the positioning plate 241 with the positioning groove 2331, align the bolt 242 with the threaded hole 2332, insert the bolt 242 into the positioning plate 241, and screw the bolt 242 into the threaded hole 2332. The purpose of setting multiple rows of threaded holes 2332 is to adjust the distance between the turntables 25 and change the density between the turntables 25. At the same time, different lengths of mounting shaft 24 and connecting shaft 23 can be selected according to the requirements.
[0039] The end of the third connecting rod 232 on the same side away from the third positioning ring is connected to the mounting plate 234. The top surface of the reaction tank 1 is provided with a clearance groove 13 for the third connecting rod 232 to be placed. The mounting plate 234 is attached to the outer side of the reaction tank 1 and can be detachably connected to the outer side of the reaction tank 1.
[0040] The third connecting rod 232, the third mounting ring 231 and the connecting shaft 23 are connected as a whole by the mounting plate 234, and the connecting shaft 23 can be installed on the reaction tank 1 at the same time, which is more convenient.
[0041] In each rotating microbial carrier unit 2, a turntable 25 close to the rotating shaft 22 is a spare turntable 26. The spare turntable 26 is located at the end of the sewage flow direction and rotates together with the other turntables 25.
[0042] Within each reaction chamber, the remaining rotating discs 25 are responsible for the main wastewater treatment, while the spare rotating disc 26 also treats wastewater, but is not used for the treatment of wastewater in the current reaction chamber. If a rotating disc 25 is damaged in the current reaction chamber, the spare rotating disc 26 can be used to replace the damaged disc 25, and then a new rotating disc 25 can be placed in the position of the spare rotating disc 26 to cultivate the microorganisms on the new rotating disc 25. By rotating the remaining rotating discs 25 together, the cultivation time of the microorganisms can be saved, and the normal treatment of wastewater can be unaffected.
[0043] Each rotating microbial carrier unit 2 is provided with an adjustment mechanism 4, which is used to adjust the positioning groove 2331 to face upwards. The adjustment mechanism 4 includes a guide shaft 41, a sliding shaft 42, and a return spring 43. A fourth mounting ring 411 is rotatably connected to the circumference of the guide shaft 41 via a bearing. The circumference of the fourth mounting ring 411 is connected to the top surface of the reaction tank 1 via two stacked fourth connecting rods 412. A guide plate 413 is connected to the guide shaft 41 near the middle of the end face of the rotating shaft 22. The end face of the guide plate 413 is trapezoidal. The sliding shaft 42 has a through hole 421 along its axis in the middle that cooperates with the guide plate 413. The sliding shaft 42 slides on the surface of the guide plate 413; a counterweight 422 is connected to the bottom circumferential surface of the sliding shaft 42; a rotating plate 223 that cooperates with the through hole 421 is connected to the end face of the rotating shaft 22 near the guide shaft 41, and the end of the rotating plate 223 is close to the end of the guide plate 413; a limit ring 224 is connected to the circumferential surface of the rotating shaft 22, a limit tube 423 is connected to the end face of the sliding shaft 42, a return spring 43 is sleeved on the outside of the rotating shaft 22, one end of the return spring 43 is pressed against the limit ring 224, and the other end of the return spring 43 is pressed against the end face of the sliding shaft 42 and located inside the limit tube 423; a pushing mechanism 5 for pushing the sliding shaft 42 is installed on one side of the reaction tank 1.
[0044] During the rotation of the rotating shaft 22, the pushing mechanism 5 pushes the sliding shaft 42 to move towards the rotating shaft 22. The sliding shaft 42 slides on the guide plate 413 and compresses the return spring 43. At this time, the end face of the sliding shaft 42 is in contact with the end face of the rotating plate 223. The rotating plate 223 rotates with the rotating shaft 22 until the rotating plate 223 is aligned with the through hole 421. At this time, the positioning groove 2331 faces upward. Then, the pushing mechanism 5 pushes the sliding shaft 42 towards the rotating plate 223. The rotating plate 223 inserts into the through hole 421 and stops driving the rotating shaft 22 to rotate. At this time, the rotating shaft 22 has inertia and will continue to rotate a certain distance. The rotating shaft 22 drives the sliding shaft 42 and the guide shaft 41 to rotate through the rotating plate 223. The counterweight 422 also rotates. After the rotation stops, under the gravity adjustment of the counterweight 422, the positioning groove 2331 returns to vertical and faces upward, which facilitates the installation and removal of the shaft 24.
[0045] The pushing mechanism 5 includes a semi-circular arc plate 51, a connecting frame 52, a guide rod 53, a slide tube 54, a pushing spring 55, and a pushing ring 56. One end of the guide rod 53 is connected to the outer side of the top of the reaction tank 1 via two support rods, and the slide tube 54 slides on the outer circumferential surface of the guide rod 53. The connecting frame 52 is horizontally arranged, and its bottom surface is connected to the circumferential surface of the slide tube 54. The inner circumferential surface of the semi-circular arc plate 51 is rotatably connected to the outer circumferential surface of the sliding shaft 42 via bearings. The semi-circular arc plate 51 is located in the upper half of the sliding shaft 42. One end of the frame 52 is connected to the outer circumferential surface of the semi-circular plate 51; the other end of the guide rod 53 is connected to a retaining ring 531, and the pushing ring 56 slides on the guide rod 53 and is located between the slide tube 54 and the retaining ring 531, with the pushing ring 56 fitting against the side of the retaining ring 531; the pushing spring 55 is sleeved on the guide rod 53, with one end of the pushing spring 55 pressing against the end face of the slide tube 54 and the other end of the pushing spring 55 pressing against the side of the pushing ring 56; a pushing assembly 6 for pushing the pushing ring 56 is provided on one side of the reaction tank 1.
[0046] The pushing component 6 pushes the pushing ring 56, which compresses the pushing spring 55. Since the rotating plate 223 is not inserted into the through hole 421, the end face of the rotating plate 223 is in contact with the end face of the sliding shaft 42. The sliding shaft 42 restricts the semi-circular plate, the connecting frame 52, and the slide tube 54 from moving forward. Therefore, the pushing spring 55 is compressed on the end face of the slide tube 54. After being compressed for a certain distance, the pushing ring 56 is stopped. As the rotating plate 223 continues to rotate, when the through hole 421 is aligned with the rotating plate 223, the restriction of the sliding shaft 42 on the rotating plate 223 is released. The pushing spring 55 pushes the slide tube 54, which drives the connecting frame 52. The connecting frame 52 drives the semi-circular plate 51, which drives the sliding shaft 42 to move forward, so that the rotating plate 223 is inserted into the through hole 421, thus achieving the positioning of the rotating plate 223.
[0047] A support frame 7 is installed at the bottom of the reaction tank 1 to support the reaction tank 1; the pushing assembly 6 includes a base plate 61, linear guide rails 62, lead screw 63, drive motor 64, sliding plate 65, lifting motor 66, upright plate 67, screw 68, and lifting frame 69; the base plate 61 is mounted on the side of the support frame 7 via a plate, and the base plate 61 is located below all the guide rods 53; two linear guide rails 62 are provided, and the two linear guide rails 62 are respectively installed on both sides of the base plate 61 and arranged along the length direction of the base plate 61; the drive motor 64 is installed on the top surface of one end of the base plate 61, and the lead screw 63 is coaxially connected to the output shaft of the drive motor 64. The lead screw 63 is located between the two linear guide rails 62, and the two ends of the lead screw 63 are connected by shafts. Support bases are installed at both ends of the base plate 61; the slide plate 65 is slidably connected to the linear guide rail 62 via a slider, and the lead screw 63 passes through the slide plate 65 and drives the slide plate 65 to slide; the upright plate 67 is installed on the top surface of the slide plate 65, and the upright plate 67 is located below the guide rod 53; the lifting frame 69 is slidably connected to the upright plate 67, and the top of the lifting frame 69 is provided with an arc-shaped opening 691 for the retaining ring 531 to pass through; the lifting motor 66 is vertically installed on the bottom surface of the slide plate 65, and the base plate 61 is provided with a through groove 611 for the lifting motor 66 to move; one end of the screw 68 is connected to the output shaft of the lifting motor 66, the screw 68 passes through the slide plate 65 and extends into the upright plate 67, and the screw 68 is threadedly connected to the bottom of the lifting frame 69.
[0048] When the push spring 55 needs to be compressed, the drive motor 64 drives the lead screw 63 to rotate, the lead screw 63 drives the slide plate 65 to move, and the slide plate 65 drives the lifting motor 66 and the upright plate 67 to move together. According to the damaged reaction cell, the slide plate 65 is moved to the guide rod 53 below the corresponding reaction cell. At this time, the lifting motor 66 drives the screw 68 to rotate, and the screw 68 drives the lifting frame 69 to extend from the upright plate 67, so that the axis of the arc-shaped opening 691 coincides with the axis of the guide rod 53. The slide plate 65 continues to move, so that the side of the lifting frame 69 is close to the side of the push ring 56 away from the push spring 55. The lifting frame 69 pushes the push ring 56, and the push ring 56 can compress the push spring 55, so that the push spring 55 stores elastic potential energy.
[0049] When the sliding shaft 42 needs to be reset, the lifting frame 69 is retracted into the upright plate 67, which releases the lifting frame 69 from pushing the push ring 56. The reset spring 43 pushes the sliding shaft 42 to reset, and the sliding shaft 42 drives the slide tube 54 to reset through the connecting frame 52. The slide tube 54 pushes the push spring 55 to reset until the rotating plate 223 is drawn out from the through hole 421.
[0050] A mounting frame 8 is provided on the side of the support frame 7 away from the reaction tank 1; the drive mechanism 3 includes a rotary motor 31, a first splined shaft 32, a second splined shaft 33, a sleeve 34, a connecting pipe 35, a connecting plate 36, a driving synchronous pulley 37, a driven synchronous pulley 38, and a synchronous belt 39; the rotary motor 31 is mounted on the top surface of the mounting frame 8, the first splined shaft 32 is coaxially connected to the output shaft of the rotary motor 31, and the first splined shaft 32 is mounted on the top surface of the mounting frame 8 through a bearing support; the second splined shaft 33 is mounted on the top surface of the mounting frame 8 through a bearing support, and the first splined shaft 32 and the second splined shaft 33 are coaxial; the sleeve 34 is sleeved on the first splined shaft 32 and the second splined shaft 33. At the ends of the key shafts 33 that are close to each other, the inner wall of the sleeve 34 is provided with a spline groove 341 for sliding of the first spline shaft 32 and the second spline shaft 33; the end of the first spline shaft 32 is pointed, and the inner wall of the spline groove 341 is chamfered; the inner circumferential surface of the connecting pipe 35 is rotatably connected to the outer circumferential surface of the sleeve 34 through a bearing; one end of the connecting plate 36 is connected to the outer circumferential surface of the connecting pipe 35, and the other end of the connecting plate 36 is connected to the end of the connecting frame 52 away from the semi-circular plate 51; the driving synchronous pulley 37 is coaxially connected to the second spline shaft 33, the driven synchronous pulley 38 is coaxially connected to the rotating shaft 22, and the synchronous belt 39 is wound around the driving synchronous pulley 37 and the driven synchronous pulley 38.
[0051] When it is necessary to drive the rotating shaft 22 to rotate, the rotary motor 31 drives the first spline shaft 32 to rotate. The first spline shaft 32 drives the second spline shaft 33 to rotate through the sleeve 34. The second spline shaft 33 drives the driving synchronous pulley 37 to rotate. The driving synchronous pulley 37 drives the driven synchronous pulley 38 to rotate through the synchronous belt 39. The driven synchronous pulley 38 can then drive the rotating shaft 22 to rotate. When the rotating plate 223 is aligned with the through hole 421, the sliding shaft 42 drives the connecting bracket 52 to move closer to the rotating shaft 22 through the semi-circular arc plate. Recently, the connecting bracket 52 drives the connecting tube 35 to move towards the second spline shaft 33 via the connecting plate 36. The connecting tube 35 drives the sleeve 34 to slide from the first spline shaft 32 to the second spline shaft 33. When the sliding shaft 42 moves to the required position, the first spline shaft 32 slides out of the sleeve 34. This process is very brief. When the positioning groove 2331 is adjusted to face upward, the drive of the rotary motor 31 on the second spline shaft 33 can be immediately released by moving the sleeve 34, thus preventing the continued drive of the rotating shaft 22 to rotate.
[0052] When the slide tube 54 is reset, the slide tube 54 and the Palace Museum drive the connecting plate 36 to reset through the connecting bracket 52. The connecting plate 36 drives the connecting pipe 35 to reset, and the connecting pipe 35 drives the sleeve 34 to reset, so that the first spline shaft 32 is re-inserted into the spline groove 341, and the rotary motor 31 can continue to drive the second spline shaft 33 to rotate.
[0053] The implementation principle of the rotary microbial carrier water pollution purification device in this application embodiment is as follows: The inlet pipe 11 introduces pre-treated wastewater into the reaction tank 1. The drive mechanism 3 drives the rotating shaft 22 to rotate. The rotating shaft 22, through the connected mounting shaft 24, drives the connecting shaft 23 to rotate as well. The rotating shaft 21 also rotates along with the mounting shaft 24. The mounting shaft 24 drives the turntable 25 to rotate within the reaction tank 1. The wastewater sequentially passes through multiple reaction chambers. The lower part of the turntable 25 is immersed in the wastewater. The wastewater flows sequentially through each reaction chamber, gradually degrading pollutants until the final treatment is complete. The wastewater is then discharged to the subsequent process section through the effluent pipe 12. By installing the turntable 25 on an independent mounting shaft 24, and the mounting shaft 24 being detachably connected to the connecting shaft 23, stopping the rotation of the drive shaft 22, removing the damaged turntable 25 mounting shaft 24 from the two adjacent connecting shafts 23, and then installing the undamaged turntable 25 mounting shaft 24 on the two adjacent connecting shafts 23, a quick replacement can be completed without having to remove the entire rotating microbial carrier unit 2 from the reaction tank 1, thus improving the replacement efficiency and further improving the wastewater treatment efficiency.
[0054] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A rotary microbial carrier water pollution purification device, characterized in that, It includes a reaction tank (1) and a rotating microbial carrier unit (2); the two ends of the reaction tank (1) are connected to an inlet pipe (11) and an outlet pipe (12) respectively, and the interior is equipped with multiple reaction chambers along the water flow direction; each reaction chamber contains a microbial carrier unit (2), which includes a rotating shaft (21), a rotating shaft (22), multiple connecting shafts (23), multiple mounting shafts (24) and multiple turntables (25); the rotating shaft (21) and the rotating shaft (22) are connected to the top surface of the reaction tank (1) through corresponding mounting rings and connecting rods; A shaft (23) is positioned between the rotating shaft (21) and the rotating shaft (22) via a mounting ring and a connecting rod; the connecting shaft (23) and the mounting shaft (24) are staggered and detachably connected, and the rotating shaft (22) and the rotating shaft (21) are detachably connected to the nearest mounting shaft (24); the number of turntables (25) is the same as that of the mounting shafts (24) and they are detachably connected for microbial attachment; a drive mechanism (3) for driving the rotating shaft (22) is provided on one side of the reaction tank (1), and each rotating shaft (22) corresponds to one drive mechanism (3); The mounting shaft (24) is connected to positioning plates (241) at both ends. The connecting shaft (23), rotating shaft (21) and rotating shaft (22) are connected to docking plates (233) at corresponding positions. The docking plate (233) is provided with positioning grooves (2331) that cooperate with the positioning plate (241). The positioning plate (241) is connected to the docking plate (233) by bolts (242). The bottom surface of the positioning groove (2331) is provided with multiple rows of threaded holes (2332). The bolts (242) at the end of the positioning plate (241) are threadedly connected to the threaded holes (2332). Each microbial carrier unit (2) is equipped with an adjustment mechanism (4) for adjusting the positioning groove (2331) to face upwards. The adjustment mechanism (4) includes a guide shaft (41), a sliding shaft (42), and a return spring (43). The guide shaft (41) is connected to the top surface of the reaction tank (1) through a mounting ring and a connecting rod. The end of the guide shaft (41) is connected to a guide plate (413). The sliding shaft (42) is provided with a through hole (421) that mates with the guide plate (413) and can slide. (42) A counterweight (422) is connected to the bottom; the end of the rotating shaft (22) is connected to a rotating plate (223) that mates with the through hole (421); the rotating shaft (22) is provided with a limiting ring (224), the sliding shaft (42) is provided with a limiting tube (423), and the return spring (43) is sleeved on the rotating shaft (22) with its two ends abutting against the end face of the limiting ring (224) and the sliding shaft (42) respectively; a pushing mechanism (5) for pushing the sliding shaft (42) is installed on one side of the reaction tank (1).
2. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, The reaction chambers are divided into six levels, from level one to level six (106); the concentration of organic matter in the wastewater, the thickness of the biofilm, and the types of microorganisms are different in each level of reaction chamber.
3. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, The third connecting rod (232) on the same side is connected to the mounting plate (234) at the end away from the third mounting ring (231). The top surface of the reaction tank (1) is provided with a clearance groove (13). The mounting plate (234) is attached to the outer side of the reaction tank (1) and can be detachably connected.
4. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, In each microbial carrier unit (2), one turntable (25) near the rotating shaft (22) is a spare turntable (26), located at the end of the sewage flow and rotating with the other turntables (25).
5. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, The pushing mechanism (5) includes a semi-circular arc plate (51), a connecting frame (52), a guide rod (53), a slide tube (54), a pushing spring (55), a pushing ring (56), and a pushing assembly (6); one end of the guide rod (53) is connected to the outer side of the top of the reaction tank (1), and the slide tube (54) is sleeved on the guide rod (53); the connecting frame (52) connects the slide tube (54) and the semi-circular arc plate (51), and the semi-circular arc plate (51) is sleeved on the sliding shaft (42); the other end of the guide rod (53) is provided with a retaining ring (531), the pushing ring (56) is located between the slide tube (54) and the retaining ring (531) and is in contact with the retaining ring (531), and the pushing spring (55) is sleeved on the guide rod (53); the pushing assembly (6) is located on one side of the reaction tank (1) for pushing the pushing ring (56).
6. The rotary microbial carrier water pollution purification equipment according to claim 5, characterized in that, The bottom of the reaction tank (1) is provided with a support frame (7). The pushing component (6) includes a base plate (61), a linear guide rail (62), a lead screw (63), a drive motor (64), a slide plate (65), a lifting motor (66), a vertical plate (67), a screw (68), and a lifting frame (69). The base plate (61) is connected to the side of the support frame (7) and is located below the guide rod (53). The linear guide rail (62) is located on both sides of the base plate (61). The drive motor (64) is connected to the lead screw (63). The two ends of the lead screw (63) are mounted on the base plate (61) through bearing support seats. The slide plate (65) is slidably connected to the linear guide rail (62) and the lead screw (63) drives the slide plate (65). The vertical plate (67) is connected to the slide plate (65). The lifting frame (69) is slidably connected to the vertical plate (67) and is provided with an arc-shaped opening (691). The lifting motor (66) is connected to the screw (68). The screw (68) is threadedly connected to the bottom of the lifting frame (69).
7. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, A mounting bracket (8) is provided on one side of the support frame (7). The drive mechanism (3) includes a rotary motor (31), a first splined shaft (32), a second splined shaft (33), a sleeve (34), a connecting pipe (35), a connecting plate (36), a driving synchronous pulley (37), a driven synchronous pulley (38), and a synchronous belt (39). The rotary motor (31) is located on the top surface of the mounting bracket (8). The first splined shaft (32) is coaxial with the output shaft of the rotary motor (31) and is mounted on the support seat through a bearing support. The second spline shaft (33) is mounted on a bearing support seat and is coaxial with the first spline shaft (32); a sleeve (34) is fitted onto the ends of the two spline shafts, and a spline groove (341) is provided on its inner wall; a connecting pipe (35) is fitted onto the sleeve (34), and a connecting plate (36) connects the connecting pipe (35) to the connecting frame (52); the driving synchronous pulley (37) is coaxial with the second spline shaft (33), the driven synchronous pulley (38) is coaxial with the rotating shaft (22), and the synchronous belt (39) is wrapped around the two pulleys.
8. The rotary microbial carrier water pollution purification equipment according to claim 1, characterized in that, The guide plate (413) in the adjustment mechanism (4) has a trapezoidal end face, which cooperates with the through hole (421) in the middle of the sliding shaft (42) so as to accurately adjust the upward position of the positioning groove (2331) under the action of the pushing mechanism (5).
Citation Information
Patent Citations
Circulation bio -membrane process sewage treatment system
CN208200663U