一种黑水闪蒸乏汽余热回收系统的水位调控方法及系统

CN121657761BActive Publication Date: 2026-07-17HIT HARBIN INST OF TECH KINT TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HIT HARBIN INST OF TECH KINT TECH
Filing Date
2026-02-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing black water flash steam waste heat recovery systems, the water replenishment method is mostly static control triggered by liquid level threshold, which cannot respond to heat load fluctuations in a timely manner, resulting in large fluctuations in heat exchange efficiency. Excessive water replenishment dilutes the temperature of the heat exchange medium, and without combining key parameters such as heat exchange efficiency and vacuum degree, it forms a passive response and cannot achieve active optimization of heat utilization efficiency.

Method used

By acquiring various key parameters such as exhaust steam flow rate, black water heat load coefficient, and vacuum degree, a dynamic water replenishment calculation model is constructed. Combined with the PID algorithm, the water replenishment amount is corrected in real time, and the actual water replenishment amount of the hot water tower is accurately calculated, avoiding heat exchanger impact vibration and ensuring stable heat exchange efficiency.

Benefits of technology

It effectively reduces liquid level fluctuations, improves the heat transfer effect of heat exchangers, increases waste heat utilization rate from less than 70% to a higher level, improves system adaptability and reliability, and extends equipment life.

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Abstract

本发明公开了一种黑水闪蒸乏汽余热回收系统的水位调控方法及系统,属于污废水处理技术领域,热水塔接收高压闪蒸罐的蒸汽乏汽,经喷淋后的蒸汽乏汽通过汽水换热器进行余热利用,相变换热器的闪蒸腔与热水塔通过循环喷淋管路相连,冷凝水箱一端与相变换热器的冷凝腔连通,另一端与热水塔循环喷淋管路相连。本发明摒弃传统“液位阈值触发”的静态控制模式,通过融合乏汽流量、真空度、换热效率等多关键参数,构建动态补水计算模型,结合PID算法实时修正补水量。实验数据显示,采用新控制方法后日平均液位波动从4.95m降至1.87m,降幅达62.2%,有效避免了热负荷突变时因补水与乏汽量不匹配引发的换热器冲击振动,保障了热水塔及相变换热器的平稳运行。
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