A lithium ion battery positive electrode sheet, a preparation method thereof, and a lithium ion battery

CN121662727BActive Publication Date: 2026-09-22安徽得壹能源科技有限公司
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Patent Information

Application Number
CN202511765690.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-09-22
Estimated Expiration
2045-11-27

AI Technical Summary

Technical Problem

其次,不同种类活性材料的物理特性(如颗粒形貌、粒径分布与表面性质)和电化学特性存在显著差异

Benefits of technology

(1)本发明通过将磷酸铁锂、镍钴锰酸锂与磷酸锰铁锂以(80~90) : (5~15) : (3~8)的特定质量比进行复合,并严格控制三种活性材料的粒径满足D3<D1<D2的梯度关系,成功地在维持磷酸铁锂体系本质安全性的基础上,显著提升了电池的能量密度,有效地填补了现有动力电池在190~230 Wh/kg关键区间的技术空白;同时,该特定的粒径梯度分布优化了电极的颗粒级配,使得正极极片能够实现高压实密度,为高体积能量密度提供了结构基础。

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Abstract

The application discloses a lithium ion battery positive pole piece, a preparation method thereof and a lithium ion battery, and belongs to the technical field of lithium ion batteries. The lithium ion battery positive pole piece provided by the application comprises a current collector, and a composite positive pole active material, a binder and a conductive agent arranged on the current collector; the composite positive pole active material comprises lithium iron phosphate, lithium nickel cobalt manganese oxide and lithium iron manganese phosphate in a mass ratio of (80-90):(5-15):(3-8), wherein a particle size relationship satisfies D3D1D2; D1 is a D50 particle size of the lithium iron phosphate, D2 is a D50 particle size of the lithium nickel cobalt manganese oxide, and D3 is a D50 particle size of the lithium iron manganese phosphate. The battery assembled by the above positive pole piece realizes a good combination of high energy density, high rate performance and long cycle life.
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Description

Technical Field

[0001] This invention relates to the field of lithium-ion battery technology, and in particular to a positive electrode sheet for a lithium-ion battery and its preparation method, as well as a lithium-ion battery. Background Technology

[0002] The information disclosed in the background section of this invention is intended only to enhance the understanding of the overall background of the invention and is not necessarily to be construed as an admission or in any way implying that such information constitutes prior art known to those skilled in the art.

[0003] The booming development of the new energy vehicle industry has placed increasingly stringent demands on the comprehensive performance of power batteries. Currently, lithium iron phosphate batteries and ternary lithium batteries constitute the mainstream choices in the market. The former is known for its excellent safety performance and cycle life, but its energy density is usually difficult to exceed 200 Wh / kg; the latter can achieve a higher energy density of over 230 Wh / kg, but faces inherent challenges in terms of thermal safety and cost. This situation has resulted in a technological gap in the key performance range of approximately 190 Wh / kg to 230 Wh / kg. The industry urgently needs a battery technology that can achieve a breakthrough in this range, that is, significantly improve energy density while ensuring core safety characteristics.

[0004] To improve the mass energy density of lithium iron phosphate (LFP) systems, the industry's common strategy is to combine them with other cathode materials. However, this multi-material composite system faces a series of complex challenges in practical applications. First, there is an inherent trade-off between safety and energy density; how to introduce high-capacity materials without compromising the inherent safety advantages of the battery system is a core challenge. Second, different types of active materials exhibit significant differences in their physical properties (such as particle morphology, particle size distribution, and surface properties) and electrochemical characteristics. If these differences are not effectively coordinated, they often restrict the optimization of electrode microstructure, affect the lithium-ion transport efficiency in the electrode, and may trigger a series of side reactions, ultimately making it difficult to simultaneously achieve ideal fast-charging performance, process adaptability, and long-term cycle stability. Therefore, developing a cathode technology that can systematically solve the above contradictions and achieve synergistic optimization of multiple performance indicators is currently the main technical obstacle facing this field. Summary of the Invention

[0005] In view of this, the present invention provides a positive electrode sheet for a lithium-ion battery and a method for preparing the same, as well as a lithium-ion battery. The present invention achieves high energy density, a smooth charging voltage platform and excellent safety performance through the synergistic effect of lithium iron phosphate, lithium nickel cobalt manganese oxide and lithium manganese iron phosphate.

[0006] In a first aspect, the present invention provides a positive electrode plate for a lithium-ion battery, comprising a current collector, and a composite positive electrode active material, a binder and a conductive agent disposed on the current collector; The composite positive electrode active material comprises lithium iron phosphate, lithium nickel cobalt manganese oxide and lithium manganese iron phosphate in a mass ratio of (80~90):(5~15):(3~8), wherein the particle size relationship satisfies: D3 < D1 < D2; D1 is the D50 particle size of lithium iron phosphate, D2 is the D50 particle size of lithium nickel cobalt manganese oxide, and D3 is the D50 particle size of lithium manganese iron phosphate.

[0007] Preferably, in the composite positive electrode active material, the BET specific surface area satisfies: BET2 < BET1 < BET3; wherein BET1 is the BET specific surface area of lithium iron phosphate, BET2 is the BET specific surface area of lithium nickel cobalt manganese oxide, and BET3 is the BET specific surface area of lithium manganese iron phosphate.

[0008] Further, the BET specific surface area of lithium iron phosphate is 10~16 m 2 / g, the BET specific surface area of lithium nickel cobalt manganese oxide is 0.3~0.8 m 2 / g, and the BET specific surface area of lithium manganese iron phosphate is 15~25 m 2 / g.

[0009] Further, the composite positive electrode active material satisfies the following relational expression: 80≤(D2 / D1) × (BET3 / BET1)× (W1 / (W2+ W3)) × (D1 / D3)≤400, wherein W1 is the mass fraction of lithium iron phosphate, W2 is the mass fraction of lithium nickel cobalt manganese oxide, W3 is the mass fraction of lithium manganese iron phosphate, and W1, W2 and W3 are each expressed in decimal form.

[0010] Preferably, the D50 particle size of lithium iron phosphate is 0.5~3 μm, the D50 particle size of lithium nickel cobalt manganese oxide is 8~20 μm, and the D50 particle size of lithium manganese iron phosphate is 0.5~1.5 μm.

[0011] Preferably, the chemical formula of lithium nickel cobalt manganese oxide is LiNi x Co y Mn 1-x-y O2, wherein x is 0.79~0.9 and y is 0.05~0.2.

[0012] Preferably, the chemical formula of lithium manganese iron phosphate is LiMn x Fe 1-x PO4, wherein x is 0.4~0.8.

[0013] Preferably, the mass ratio of the composite positive electrode active material, the binder and the conductive agent is (92~98):(1~4):(1~4).

[0014] Secondly, the present invention provides a method for preparing the above-mentioned positive electrode sheet of a lithium-ion battery, comprising the following steps: A positive electrode slurry is prepared by mixing lithium iron phosphate, lithium nickel cobalt manganese oxide, lithium manganese iron phosphate, conductive agent, and binder, which is then coated onto a current collector, dried, and rolled to obtain the final product.

[0015] Thirdly, the present invention provides a lithium-ion battery, comprising the above-described lithium-ion battery positive electrode sheet or the lithium-ion battery positive electrode sheet prepared by the above-described preparation method.

[0016] Compared with the prior art, the present invention has achieved the following beneficial effects: (1) This invention combines lithium iron phosphate, lithium nickel cobalt manganese oxide and lithium manganese iron phosphate in a specific mass ratio of (80~90): (5~15): (3~8) and strictly controls the particle size of the three active materials to satisfy the gradient relationship of D3<D1<D2. It successfully improves the energy density of the battery while maintaining the inherent safety of the lithium iron phosphate system, effectively filling the technical gap of existing power batteries in the critical range of 190~230 Wh / kg. At the same time, the specific particle size gradient distribution optimizes the particle size distribution of the electrode, enabling the positive electrode sheet to achieve high compaction density, providing a structural basis for high volumetric energy density.

[0017] (2) The present invention utilizes lithium nickel cobalt manganese oxide with low specific surface area to reduce side reactions with electrolyte, improve the processability and high temperature storage stability of battery; while lithium iron phosphate and lithium manganese iron phosphate with high specific surface area provide abundant reactive sites, which together contribute to excellent rate performance, enabling battery to have fast charging and fast discharging capability; the synergistic effect of the three characteristics ultimately achieves a good combination of high energy density, high rate performance and long cycle life.

[0018] (3) By selecting specific cathode materials, optimizing their proportions, and designing physical properties (particle size, specific surface area) in a coordinated manner, the present invention provides cathode plates and batteries that overcome the problem of the inflection point of the charging voltage curve when lithium iron phosphate is mixed with ternary materials. This makes the charging and discharging process smoother, reduces the DC internal resistance (DCR) and the temperature rise during the charging and discharging process, and improves the rate performance and fast charging performance of the battery. In addition, the preparation method of this scheme is simple and easy to scale up, and has significant industrial application value. Attached Figure Description

[0019] The accompanying drawings, which form part of this specification, are used to provide a further understanding of the invention. The illustrative embodiments and descriptions of the invention are used to explain the invention and do not constitute an undue limitation thereof. Obviously, those skilled in the art can obtain other drawings based on these drawings without any inventive effort.

[0020] Figure 1 These are the charging curves of lithium-ion batteries assembled with positive electrode sheets of Embodiment 1 and Comparative Example 2 of the present invention at 1C. Detailed Implementation

[0021] It should be noted that the following detailed descriptions are exemplary and intended to provide further illustration of the invention. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.

[0022] This invention provides a positive electrode sheet for a lithium-ion battery, comprising a current collector and a composite positive electrode active material, a binder, and a conductive agent disposed on the current collector; The composite positive electrode active material includes lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in a mass ratio of (80~90): (5~15): (3~8), wherein the particle size relationship satisfies: D3 < D1 < D2; D1 is the D50 particle size of lithium iron phosphate, D2 is the D50 particle size of lithium nickel cobalt manganese oxide, and D3 is the D50 particle size of lithium manganese iron phosphate.

[0023] In this invention, D50 particle size refers to the median diameter in the particle size distribution, specifically the particle size corresponding to 50% of the cumulative volume or mass in a particle group, which can be determined by laser diffraction.

[0024] The above-mentioned technical solution of the present invention, through the organic combination of a specific mass ratio and a strict particle size gradient relationship, works together to affect the microstructure of the electrode, lithium-ion transport kinetics and macroscopic electrochemical performance, thereby solving the technical contradictions that are difficult to overcome by single materials or conventional mixed systems.

[0025] First of all, from the perspective of the synergy between material function allocation and mass ratio, the proportion of (80~90):(5~15):(3~8) forms a stable system that uses lithium iron phosphate (LFP) with extremely high safety as the structural matrix and capacity basis, uses high-capacity lithium nickel cobalt manganese oxide (NCM) as the main contributor to energy density, and uses lithium manganese iron phosphate (LMFP) with a high voltage platform as an electrochemical performance "modulator". Under this proportion, the dominant position of LFP ensures that the battery system inherits the inherent thermal stability and cycle life of lithium iron phosphate, which are the cornerstones of safety; limiting the proportion of NCM to less than 15% allows it to provide a significant capacity increase, while its low content will not cause a significant impact on the safety of the entire system, avoiding the thermal runaway risk caused by high-nickel ternary materials. At the same time, the introduction of LMFP can not only provide additional capacity, but more crucially, by using its voltage platform between LFP and NCM, it can play a smoothing role on the charge-discharge curve, effectively improve the possible voltage platform inflection point when LFP and NCM are mixed, make the charging process smoother, and help reduce polarization and improve fast charging performance.

[0026] Secondly, the specific particle size gradient D3<D1<D2 of the present invention is the key to realizing the above-mentioned functional synergy and further optimizing the electrode microstructure. Among them, large-sized NCM particles (D2) form the structural framework of the electrode active layer, ensuring that the electrode has good pore structure and electrolyte wettability; medium-sized LFP particles (D1) fill part of the voids between large NCM particles, increasing the loading amount of active materials; and smaller-sized LMFP particles (D3) further fill the tiny voids between LFP and NCM particles. This multi-stage filling mode can significantly increase the compacted density of the electrode under the same process conditions, thereby directly contributing to the improvement of volumetric energy density. In addition, small-sized LMFP and LFP with high specific surface area distributed around large NCM particles can provide more lithium ion migration channels, which helps improve the rate performance under high current. Meanwhile, large-sized NCM with low specific surface area itself also helps reduce the contact area with electrolyte, inhibit the occurrence of side reactions, and improve storage and cycle stability.

[0027] In an optional embodiment of the present invention, in the composite positive electrode active material, the BET specific surface area satisfies: BET2 < BET1 < BET3; wherein, BET1 is the BET specific surface area of lithium iron phosphate, BET2 is the BET specific surface area of lithium nickel cobalt manganese oxide, and BET3 is the BET specific surface area of lithium manganese iron phosphate. Lithium nickel cobalt manganese oxide (NCM, BET2) with a low specific surface area means fewer surface atomic active sites, which can effectively reduce its side reactions with electrolyte under high voltage, particularly inhibit the dissolution of transition metal elements such as nickel and cobalt, thereby significantly improving the high-temperature storage performance and cycle life of the battery. Meanwhile, lithium manganese iron phosphate (LMFP, BET3) with a high specific surface area provides extremely abundant active sites for lithium ion intercalation / deintercalation, which greatly improves the reaction kinetics of the electrode, enabling it to be competent for rapid charging and discharging (high rate performance). The specific surface area of lithium iron phosphate (LFP, BET1) is between the two, which not only provides better rate performance than NCM, but also avoids the increase of side reactions and the loss of initial efficiency that may be caused by an excessively high specific surface area. Further, the BET specific surface area of lithium iron phosphate is 10~16 m 2 / g, the BET specific surface area of lithium nickel cobalt manganese oxide is 0.3~0.8 m 2 / g, the BET specific surface area of lithium manganese iron phosphate is 15~25 m 2 / g.

[0028] Further, the composite positive electrode active material satisfies the following relational expression: 80≤(D2 / D1) × (BET3 / BET1)× (W1 / (W2+ W3)) × (D1 / D3)≤400, wherein W1 is the mass fraction of lithium iron phosphate, W2 is the mass fraction of lithium nickel cobalt manganese oxide, W3 is the mass fraction of lithium manganese iron phosphate, and W1, W2 and W3 are all expressed in decimal form. The above relational expression constructs a quantitative model for comprehensively evaluating the synergistic effect of the positive electrode material system by coupling particle size gradient, surface activity and mass proportion. Wherein, (D2 / D1) reflects the basic structural relationship that large-particle lithium nickel cobalt manganese oxide forms the electrode skeleton and small-particle lithium iron phosphate realizes filling; (BET3 / BET1) characterizes the synergistic enhancement degree of high-surface-activity lithium manganese iron phosphate and the base lithium iron phosphate in providing lithium ion migration channels; (W1 / (W2+W3)) ensures the dominant position of high-safety lithium iron phosphate in the composite system; the (D1 / D3) term strengthens the constraint on the particle size gradient relationship between lithium iron phosphate and lithium manganese iron phosphate, ensuring the formation of an optimized particle gradation structure. When the value of the relational expression is within the range of 80-400, it indicates that each material achieves the optimal balance in structure construction, reaction kinetics and safety performance, and can simultaneously realize the synergistic improvement effect of high compaction density, excellent rate performance and long cycle life.

[0029] In this invention, the BET specific surface area is determined by the BET (Brunauer-Emmett-Teller) nitrogen adsorption method, which involves allowing nitrogen gas to adsorb onto the sample surface at liquid nitrogen temperature and calculating the surface area based on the BET adsorption isotherm model.

[0030] In optional embodiments of the present invention, the D50 particle size of lithium iron phosphate is 0.5~3μm, for example, it can be 0.5μm, 1μm, 2μm, 3μm, etc.; the D50 particle size of lithium nickel cobalt manganese oxide is 8~20μm, for example, it can be 8μm, 10μm, 14μm, 16μm, 18μm, 20μm, etc.; the D50 particle size of lithium manganese iron phosphate is 0.5~1.5μm, for example, it can be 0.5μm, 0.8μm, 1.0μm, 1.2μm, 1.5μm, etc.

[0031] In this invention, the D50 particle size of lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate can be controlled by synthesis methods known in the art (such as solid-state methods, co-precipitation methods, and hydrothermal methods), and further refined through airflow milling and airflow classification to obtain the particle size distribution required by this invention. The BET specific surface area of ​​lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate can be achieved by adjusting sintering process parameters (such as temperature, time, and atmosphere) and controlling the morphology and pore structure of the particles during the precursor stage.

[0032] In an optional embodiment of the present invention, the chemical formula of lithium nickel cobalt manganese oxide is LiNi. x Co y Mn 1-x-y O2, where x is 0.79~0.9 and y is 0.05~0.2. In one or more embodiments of the present invention, the chemical formula of lithium nickel cobalt manganese oxide is LiNi. 0.8 Co 0.1 Mn 0.1 O2. In an optional embodiment of the present invention, the chemical formula of lithium manganese iron phosphate is LiMn. x Fe 1-x PO4, where x is 0.4~0.8. In one or more embodiments of the present invention, the chemical formula of lithium manganese iron phosphate is LiMn. 0.6 Fe 0.4 PO4.

[0033] In an optional embodiment of the present invention, the mass ratio of the composite positive electrode active material, binder, and conductive agent is (92~98):(1~4):(1~4), more preferably (96~97.5):(1.5~2.5):(1~1.5). The present invention does not impose special restrictions on the selection of binder, conductive agent, and current collector; commonly used binders, conductive agents, and current collectors in the art can be used. Binders include, but are not limited to, at least one of: polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), polymethyl methacrylate (PMMA), polypropylene (PP), polyacrylate, polyvinylidene fluoride hexafluoropropylene (PVDF-HFP), sodium carboxymethyl cellulose (CMC), styrene-butadiene rubber (SBR), or nitrile rubber. Conductive agents include, but are not limited to, at least one of: conductive carbon black, Ketjen black, carbon nanotubes, graphene, conductive graphite, or conductive carbon fiber.

[0034] In an optional embodiment of the present invention, the compaction density of the lithium-ion battery positive electrode sheet is 2.7~2.9 g / cm³. 3 High compaction density means that more active material can be packed into the same volume, thus directly and significantly improving the volumetric energy density of the battery.

[0035] The present invention also provides a method for preparing the above-mentioned positive electrode sheet of lithium-ion battery, comprising the following steps: A positive electrode slurry is prepared by mixing lithium iron phosphate, lithium nickel cobalt manganese oxide, lithium manganese iron phosphate, conductive agent, and binder, which is then coated onto a current collector, dried, and rolled to obtain the final product.

[0036] This invention does not impose special restrictions on the specific process conditions in the preparation process; commonly used process conditions in the field can be used.

[0037] The present invention provides a lithium-ion battery, comprising the above-described lithium-ion battery positive electrode sheet or the lithium-ion battery positive electrode sheet prepared by the above-described preparation method.

[0038] This invention does not impose any special restrictions on the specific preparation method of lithium-ion batteries; any commonly used lithium-ion battery preparation method in this field can be used.

[0039] The technical solution of the present invention will be further described below with reference to specific embodiments. The present invention does not impose any special restrictions on the source of reagents used in the following embodiments; commercially available products well known to those skilled in the art can be used.

[0040] Example 1 This embodiment provides a positive electrode sheet for a lithium-ion battery and its preparation method.

[0041] A composite positive electrode active material was prepared using lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in a mass ratio of 80:10:10. The lithium iron phosphate had a particle size D50 of 1 μm and a BET specific surface area of ​​13 m². 2 / g; Lithium nickel cobalt manganese oxide (LiNi 0.8 Co 0.1 Mn 0.1 The particle size D50 of O2 is 12 μm, and the BET specific surface area is 0.6 m². 2 / g; Lithium manganese iron phosphate (LiMn) 0.6 Fe 0.4 The particle size D50 of PO4 is 0.6 μm, and the BET specific surface area is 20 m². 2 / g.

[0042] A composite positive electrode active material, conductive carbon, carbon nanotubes, and PVDF were mixed in a mass ratio of 96.8:1.5:0.5:1.2, and N-methylpyrrolidone was added to prepare a positive electrode slurry with a solid content of 50 wt%. The positive electrode slurry was coated onto the surface of a 14 μm thick carbon-coated aluminum foil and dried, ensuring that the weight of the coating after drying was 200 g / m². 2 With a compaction density of 2.8 g / cm³ 3 Rolling is performed to obtain the rolled lithium-ion battery positive electrode sheet.

[0043] Example 2 This embodiment provides a positive electrode sheet for a lithium-ion battery and its preparation method.

[0044] A composite positive electrode active material was selected using lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in a mass ratio of 80:15:5. The lithium iron phosphate had a particle size D50 of 1.2 μm and a BET specific surface area of ​​12 m². 2 / g; Lithium nickel cobalt manganese oxide (LiNi 0.8 Co 0.1 Mn 0.1 The particle size D50 of O2 is 12 μm, and the BET specific surface area is 0.6 m². 2 / g; Lithium manganese iron phosphate (LiMn) 0.6 Fe 0.4 The particle size D50 of PO4 is 0.8 μm, and the BET specific surface area is 18 m². 2 / g.

[0045] A composite positive electrode active material, conductive carbon, carbon nanotubes, and PVDF were mixed in a mass ratio of 96.8:1.5:0.5:1.2, and N-methylpyrrolidone was added to prepare a positive electrode slurry with a solid content of 50 wt%. The positive electrode slurry was coated onto the surface of a 14 μm thick carbon-coated aluminum foil and dried, ensuring that the weight of the coating after drying was 200 g / m². 2With a compaction density of 2.8 g / cm³ 3 Rolling is performed to obtain the rolled lithium-ion battery positive electrode sheet.

[0046] Example 3 This embodiment provides a positive electrode sheet for a lithium-ion battery and its preparation method.

[0047] A composite positive electrode active material was prepared using lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in a mass ratio of 90:5:5. The lithium iron phosphate had a particle size D50 of 1 μm and a BET specific surface area of ​​13 m². 2 / g; Lithium nickel cobalt manganese oxide (LiNi 0.8 Co 0.1 Mn 0.1 The particle size D50 of O2 is 12 μm, and the BET specific surface area is 0.6 m². 2 / g; Lithium manganese iron phosphate (LiMn) 0.6 Fe 0.4 The particle size D50 of PO4 is 0.5 μm, and the BET specific surface area is 22 m². 2 / g.

[0048] A composite positive electrode active material, conductive carbon, carbon nanotubes, and PVDF were mixed in a mass ratio of 96.8:1.5:0.5:1.2, and N-methylpyrrolidone was added to prepare a positive electrode slurry with a solid content of 50 wt%. The positive electrode slurry was coated onto the surface of a 14 μm thick carbon-coated aluminum foil and dried, ensuring that the weight of the coating after drying was 200 g / m². 2 With a compaction density of 2.8 g / cm³ 3 Rolling is performed to obtain the rolled lithium-ion battery positive electrode sheet.

[0049] Comparative Example 1 The difference between this comparative example and Example 1 is that the mass ratio of lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in this comparative example is 70:15:15.

[0050] Comparative Example 2 The difference between this comparative example and Example 1 is that the composite positive electrode active material in this comparative example does not contain lithium iron manganese phosphate, and the mass ratio of lithium iron phosphate to lithium nickel cobalt manganese oxide is 75:25.

[0051] Comparative Example 3 The difference between this comparative example and Example 1 is that the lithium iron phosphate in this comparative example has a particle size D50 of 0.5 μm and a BET specific surface area of ​​18 m². 2 / g; Lithium manganese iron phosphate (LiMn) 0.6 Fe 0.4 The particle size D50 of PO4 is 1 μm, and the BET specific surface area is 14 m². 2 / g.

[0052] Comparative Example 4 The difference between this comparative example and Example 1 is that the mass ratio of lithium iron phosphate, lithium nickel cobalt manganese oxide, and lithium manganese iron phosphate in this comparative example is 10:10:80.

[0053] The parameters and calculation results of formula (I) for Examples 1-3 and Comparative Examples 1-4 are shown in Table 1.

[0054] Equation (I) = (D2 / D1) × (BET3 / BET1) × (W1 / (W2+ W3)) × (D1 / D3). The final value of Equation (I) is dimensionless. In the calculation, D1 is the D50 particle size of lithium iron phosphate in "μm"; D2 is the D50 particle size of lithium nickel cobalt manganese oxide in "μm"; D3 is the D50 particle size of lithium manganese iron phosphate in "μm"; BET1 is in "m 2 The BET specific surface area of ​​lithium iron phosphate is expressed in units of " / g", while BET3 is expressed in "m²". 2 The BET specific surface area of ​​lithium manganese iron phosphate is expressed in units of / g, W1 is the mass fraction of lithium iron phosphate in decimal form, W2 is the mass fraction of lithium nickel cobalt manganese oxide in decimal form, and W3 is the mass fraction of lithium manganese iron phosphate in decimal form.

[0055] Table 1. Parameters and calculation results of Equation (I) for Examples 1-3 and Comparative Examples 1-4

[0056] Test case Preparation of lithium-ion pouch batteries: Artificial graphite, conductive carbon, carbon nanotubes, CMC, and SBR were mixed in a mass ratio of 93:2:2:1.5:1.5. Deionized water was then added in a high-speed mixer and the mixture was uniformly mixed to form a negative electrode slurry with a solid content of 48 wt%. This negative electrode slurry was coated onto one side of an 8-micrometer-thick copper foil and dried, maintaining a dry coating weight of 43.75 g / m². 2 Then, the same process is applied to the other side of the copper foil, followed by coating, drying, and rolling to obtain the negative electrode sheet. The negative electrode sheet is then processed and welded to the exposed metal foil portion of the positive electrode sheet of the lithium-ion battery in Examples 1-3 and Comparative Examples 1-4 to form an electrode tab, which is then wound with a separator to form a core. After wrapping the core with aluminum-plastic film to form a semi-finished cell, an electrolyte (1 M LiPF6 dissolved in a mixed solvent of EC and DEC at a volume ratio of 1:1) is injected, and the finished lithium-ion pouch battery is obtained through formation and capacity testing.

[0057] 1. Mass energy density test: The prepared pouch cell was charged at 25°C with a constant current of 0.2C to the upper limit voltage (4.25V), then switched to constant voltage charging until the current dropped to 0.05C. After resting for 5 minutes, it was discharged at a constant current of 0.2C to the cutoff voltage (2.5V). The initial discharge capacity (Ah) and the average discharge voltage (V) were recorded. The calculation formula is: Mass energy density (Wh / kg) = Discharge capacity (Ah) × Average discharge voltage (V) / Battery mass (kg).

[0058] 2. Rate performance and charging curve: At 25℃, the battery was charged to 4.25V at different rates (0.2C, 0.5C, 1C, 2C) using a constant current, and the 1C constant current charging curve was recorded. Then, it was discharged to 2.5V using a constant current of 0.2C. The capacity retention rate at 2C / 0.2C rates = (2C constant current charging capacity / 0.2C constant current charging capacity) × 100%.

[0059] 3. DC internal resistance (DCR) test: The battery was charged to 50% state of charge (SOC) at 25°C. The DC internal resistance (DCR) at 50% SOC was recorded before cycling and after 100 cycles. The test method was as follows: a 1C discharge pulse lasting 10 seconds was applied, and the voltage transient at the start of the pulse was recorded. The DCR was calculated using ΔV / ΔI. The calculation formula is as follows: DCR change rate = [(DCR after cycling - DCR before cycling) / DCR before cycling] × 100%.

[0060] 4. Cyclic life test: The battery was placed in a constant temperature environment of 25°C and charged at a constant current and constant voltage of 1C to 4.25V (cutoff current 0.05C), and then discharged at a constant current of 1C to 2.5V. This process is counted as one cycle. The test was continued until the battery's discharge capacity decayed to 80% of its initial capacity (C0). The total number of cycles the battery underwent at this point was recorded, which directly reflects the battery's long-term durability.

[0061] 5. Differential Scanning Calorimetry (DSC) Test: The positive electrode plate, fully charged (100% SOC), was removed from the battery. A small sample of the positive electrode active material layer was carefully scraped off within an argon-protected glove box. The sample was sealed in a high-pressure crucible to prevent contact with air during testing. Testing was conducted under a nitrogen atmosphere at a temperature range of 25°C to 400°C, with a heating rate of 5°C / min. The initial peak temperature at which the material underwent a violent exothermic reaction was recorded (denoted as the "thermal runaway initiation temperature"). A higher temperature indicates better thermal stability of the material and superior battery safety performance.

[0062] The test results are summarized in Table 2.

[0063] Table 2 Electrochemical performance test results of batteries assembled in examples and comparative examples

[0064] It can be seen from Table 2 that Examples 1 to 3 all exhibit excellent comprehensive performance: not only a high energy density of 205 to 219 Wh / kg is achieved, but also the capacity retention rate under 2C fast charging reaches more than 89.5%, the cycle life exceeds 2800 cycles, the DCR increase is controlled within 10%, and the thermal runaway onset temperature is all higher than 228°C, reflecting the perfect balance between high energy density and excellent fast charging performance, long cycle life and high safety.

[0065] In contrast, each comparative example has obvious defects due to deviating from the specific parameter combination of the present invention: although Comparative Example 1 has the highest energy density (225.61 Wh / kg), the excessively high NCM content leads to the lowest thermal runaway onset temperature (218°C) and the cycle life is greatly reduced to 1654 cycles, which proves that excessive NCM will seriously sacrifice safety and cycle stability. In Comparative Example 2, due to the absence of the lithium manganese iron phosphate component, the 2C fast charging capacity retention rate drops sharply to 68.9%. Figure 1 It is the charging curve of the battery of Example 1 and Comparative Example 2 at 1C. It can be seen that the charging curve of Comparative Example 2 without LMFP has an obvious inflection point of the voltage plateau, while the charging curve of Example 1 is smoother, which fully verifies the irreplaceable role of LMFP in smoothing the voltage plateau and improving fast charging performance. In Comparative Example 3, since the key particle size relationship (D3<D1) is destroyed, its energy density (192.38 Wh / kg) and rate performance (83.6%) are significantly degraded, indicating that a specific particle size gradient is the premise for achieving high compaction density and optimizing ion transmission paths. Although Comparative Example 4 has the best thermal safety, its energy density is the lowest (182.46 Wh / kg) because it uses low-capacity LMFP as the main component, which proves that using LFP as the matrix is the core to balance energy density and safety.

[0066] The above description is only a preferred embodiment of the present invention, and is not used to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A positive electrode sheet for a lithium-ion battery, characterized in that, comprising a current collector, and a composite positive electrode active material, a binder and a conductive agent disposed on the current collector; said composite positive electrode active material comprises lithium iron phosphate, lithium nickel cobalt manganese oxide and lithium manganese iron phosphate in a mass ratio of (80~90):(5~15):(3~8), wherein the particle size relationship satisfies: D3 < D1 < D2; D1 is the D50 particle size of lithium iron phosphate, D2 is the D50 particle size of lithium nickel cobalt manganese oxide, and D3 is the D50 particle size of lithium manganese iron phosphate; the BET specific surface area satisfies: BET2 < BET1 < BET3; wherein BET1 is the BET specific surface area of lithium iron phosphate, BET2 is the BET specific surface area of lithium nickel cobalt manganese oxide, and BET3 is the BET specific surface area of lithium manganese iron phosphate; said composite positive electrode active material satisfies the following relational expression: 80≤(D2 / D1) × (BET3 / BET1) × (W1 / (W2+W3)) × (D1 / D3)≤400, wherein W1 is the mass fraction of lithium iron phosphate, W2 is the mass fraction of lithium nickel cobalt manganese oxide, W3 is the mass fraction of lithium manganese iron phosphate, and W1, W2 and W3 are all expressed in decimal form.

2. The lithium-ion battery positive electrode sheet as described in claim 1, characterized in that, The BET specific surface area of ​​lithium iron phosphate is 10~16m². 2 The BET specific surface area of ​​lithium nickel cobalt manganese oxide is 0.3~0.8 m² / g. 2 / g, the BET specific surface area of ​​lithium manganese iron phosphate is 15~25m². 2 / g.

3. The lithium-ion battery positive electrode sheet as described in claim 1, characterized in that, the D50 particle size of lithium iron phosphate is 0.5~3μm, the D50 particle size of lithium nickel cobalt manganese oxide is 8~20μm, and the D50 particle size of lithium manganese iron phosphate is 0.5~1.5μm.

4. The positive electrode of a lithium-ion battery as described in claim 1, characterized in that, The chemical formula of lithium nickel cobalt manganese oxide is LiNi x Co y Mn 1-x-y O2, where x is 0.79~0.9 and y is 0.05~0.

2.

5. The positive electrode of a lithium-ion battery as described in claim 1, characterized in that, The chemical formula of lithium manganese iron phosphate is LiMn x Fe 1-x PO4, where x is 0.4 to 0.

8.

6. The positive electrode of a lithium-ion battery as described in claim 1, characterized in that, the mass ratio of said composite positive electrode active material, binder and conductive agent is (92~98):(1~4):(1~4).

7. The method for preparing the positive electrode sheet of a lithium-ion battery according to any one of claims 1 to 6, characterized in that, comprising the following steps: mixing lithium iron phosphate, lithium nickel cobalt manganese oxide, lithium manganese iron phosphate, a conductive agent and a binder to prepare a positive electrode slurry, coating the slurry on a current collector, followed by drying and rolling to obtain the product.

8. A lithium-ion battery, characterized in that, comprising the lithium ion battery positive electrode plate according to any one of claims 1 to 6 or the lithium ion battery positive electrode plate prepared by the preparation method according to claim 7.

Citation Information

Patent Citations

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