高活性氢氧化钙制备方法及控制系统

By configuring an independent stirring tool and a shear rheology coupling model in a vertical premixer, and combining temperature-mass-speed cascade adjustment, the problem of product instability caused by fixed process parameters during dry digestion was solved, and highly efficient preparation of highly active calcium hydroxide was achieved.

CN121672957BActive Publication Date: 2026-07-17JIANGXI XIKE ENVIRONMENTAL PROTECTION MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGXI XIKE ENVIRONMENTAL PROTECTION MATERIALS CO LTD
Filing Date
2025-12-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing dry digestion process for producing highly active calcium hydroxide, the fixed process parameters cannot adapt to fluctuations in raw materials and operating conditions, resulting in unstable product specific surface area and poor mixing effect.

Method used

A vertical premixer is adopted, equipped with independently driven first and second stirring tools. Combining a shear rheology coupling model and a temperature-mass-speed cascaded adjustment strategy, the stirring speed and discharge opening are dynamically adjusted through a central control unit to ensure constant shear power density and avoid overheating or uneven mixing.

Benefits of technology

This method enables the efficient and stable preparation of high specific surface area calcium hydroxide under fluctuating load conditions, improving mixing efficiency and product activity uniformity, avoiding insufficient or excessive shearing due to load changes, and ensuring reaction temperature control.

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Abstract

本发明公开了一种高活性氢氧化钙制备方法及控制系统,涉及化工建材生产技术领域。该方法应用于具备独立双轴搅拌及动态称重功能的立式预混器中,由控制单元实时采集混合筒内的装料质量及排气温度。控制单元基于预置的剪切流变耦合模型,建立搅拌转速与装料质量之间的非线性关系,并据此自适应调节双轴转速,以稳定单位物料的剪切能量输入。同时,通过温度与装料质量的级联调节,利用卸料开度变化修正物料停留时间,并联动转速补偿,实现预混过程的稳定控制。本发明有助于提高制备过程的稳定性和产品品质一致性。
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