一种微组装缺陷可解释性分析系统及方法

By combining data acquisition and feature quantization with a physical rule knowledge base and Bayesian networks, the interpretability problem of micro-assembly defect analysis was solved, enabling accurate analysis of zero-sample and composite defects, and improving the robustness and efficiency of the production system.

CN121684080BActive Publication Date: 2026-07-17PHASYM TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
PHASYM TECH CO LTD
Filing Date
2025-12-04
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies rely on experience for defect cause analysis in micro-assembly processes, lack interpretability, struggle to handle zero-sample or complex defects, and existing knowledge graphs cannot effectively decouple the interactions between multiple process stages.

Method used

The system uses a data acquisition subsystem to acquire detection data, a feature extraction subsystem to quantify defect features, and a physical rule knowledge base and a Bayesian network to perform probabilistic reasoning to determine the root cause of the process and generate an interpretable diagnostic report.

Benefits of technology

It enables effective analysis of zero-sample defects, accurately decouples the causes of complex defects, reduces trial-and-error costs and optimization cycles, and improves the robustness and adaptability of the production system.

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Abstract

本发明公开了一种微组装缺陷可解释性分析系统及方法,属于缺陷分析领域,包括数据采集子系统、特征提取子系统、物理规则知识库和诊断推理子系统,物理规则知识库集成有模糊逻辑子系统与贝叶斯网络;模糊逻辑子系统处理缺陷特征对应的工艺参数不确定性并输出置信度,贝叶斯网络以缺陷特征为证据进行概率推理,更新各工艺根因的后验概率,综合置信度与后验概率,确定导致缺陷的一个或多个目标工艺根因。本发明通过综合模糊逻辑的置信度与贝叶斯网络的后验概率,最终输出定量的、带概率统计支持的目标工艺根因,使工艺调整从依赖经验的定性指导转化为精确的、量化的工艺参数调整值,极大减少了产线试错成本与优化周期。
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