Photovoltaic support with locking and anti-loosening function and photovoltaic module mounting method
Patent Information
- Application Number
- CN202511957892.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-12-23
AI Technical Summary
[0003]随着碳中和的需求日益旺盛,光伏发电的建设需求也日益旺盛,建设容量不断增加,对土地的需求也不断增加,在建设安装过程中,光伏组件的安装效率将影响建设进度,也影响施工成本,当前的光伏支架中对光伏组件的固定组件存在的主要问题在于,一方面是安装结构和安装程序较为复杂,影响了安装效率;另一方面是安装过程需要的零部件较多,安装成本较高
(1)卡扣组件卡合两个相邻的光伏组件的边框,相邻的两个光伏组件的上边框被卡扣组件的第一L型卡扣和第二L型卡扣卡合,相邻的两个光伏组件的下边框被卡扣组件的第三L型卡扣和第四L型卡扣钩紧,边框的顶面被压紧,且下边框被钩紧,通过卡扣组件抱紧了光伏组件的边框,卡扣组件不易脱离光伏组件的边框,卡合更加牢固;通过调节第一螺母,可向上或向下推动第二水平部,从而使第三L型卡扣和第四L型卡扣相互远离或靠近,从而能够适应下边框的不同宽度尺寸,适应性强,且能够通过旋紧第一螺母,可以调整钩紧下边框的程度;通过第一螺母和第二螺母的双螺母锁紧配合,使卡扣组件更加牢固地固定光伏组件的边框。
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Figure CN121690022B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic support technology, and in particular to a photovoltaic support with built-in locking and anti-loosening features and a photovoltaic module installation method. Background Technology
[0002] Photovoltaic support structures are an important component of photovoltaic arrays in solar photovoltaic power generation systems and are an essential part of installing photovoltaic modules. Photovoltaic support structures are mainly divided into two types: fixed and tracking. Among them, fixed support structures are the most widely used in current engineering applications.
[0003] With the increasing demand for carbon neutrality, the demand for photovoltaic power generation construction is also growing, with construction capacity constantly increasing and the demand for land increasing. During the construction and installation process, the installation efficiency of photovoltaic modules will affect the construction progress and construction costs. The main problems with the current photovoltaic mounting system for fixing photovoltaic modules are that, on the one hand, the installation structure and installation procedures are relatively complex, affecting the installation efficiency; on the other hand, the installation process requires a large number of parts, resulting in high installation costs.
[0004] Currently, when installing rooftop or ground-mounted solar photovoltaic systems, clips are used to secure the upper frame of the photovoltaic modules. However, during subsequent use, the clips may come loose due to wind, aging, external forces, or deformation of the photovoltaic module frame, thus affecting the stability of the photovoltaic modules.
[0005] In view of this, it is necessary to develop a photovoltaic bracket and photovoltaic module installation method with built-in locking and anti-loosening features. Summary of the Invention
[0006] To address the aforementioned technical problems, the present invention aims to disclose a photovoltaic bracket and photovoltaic module installation method with built-in locking and anti-loosening features.
[0007] The primary objective of this invention is to develop a photovoltaic support system with built-in locking and anti-loosening features.
[0008] The second objective of this invention is to develop a photovoltaic module installation method.
[0009] To achieve the first objective mentioned above, the present invention provides a photovoltaic bracket with built-in locking and anti-loosening features, including a support block and a buckle assembly arranged at an angle. The support block includes a trapezoidal groove and a first support surface and a second support surface disposed on both sides of the top of the trapezoidal groove. A first slot and a second slot are respectively disposed on both sides of the trapezoidal groove. The buckle assembly includes a first horizontal part, a second horizontal part, a third horizontal part, and a screw. The screw is sequentially engaged with the first horizontal part, the second horizontal part, and the third horizontal part. A first nut is provided above the second horizontal part, and a second nut is provided above the third horizontal part. A first L-shaped buckle and a second L-shaped buckle are symmetrically arranged on both sides of the first horizontal part; A first inclined plate is hinged to one side of the second horizontal section, and a fourth horizontal section is hinged to the end of the first inclined plate. A third L-shaped buckle is provided at the end of the fourth horizontal section. A second inclined plate is hinged to the other side of the second horizontal section, and a fifth horizontal section is hinged to the end of the second inclined plate. The end of the fifth horizontal section is provided with a fourth L-shaped buckle. A third inclined plate is provided on one side of the third horizontal section, and a sixth horizontal section is provided at the end of the third inclined plate. A fifth L-shaped buckle and a sixth L-shaped buckle that are bent inward are respectively provided on both sides of the sixth horizontal section. The fifth L-shaped buckle and the sixth L-shaped buckle are supported on the first support surface. The fourth horizontal section passes through the space enclosed by the sixth horizontal section, the fifth L-shaped buckle and the sixth L-shaped buckle. A fourth inclined plate is provided on the other side of the third horizontal section, and a seventh horizontal section is provided at the end of the fourth inclined plate. A seventh L-shaped buckle and an eighth L-shaped buckle are respectively provided on both sides of the seventh horizontal section. The seventh L-shaped buckle and the eighth L-shaped buckle are supported on the second support surface. The fifth horizontal section passes through the space enclosed by the seventh horizontal section, the seventh L-shaped buckle and the eighth L-shaped buckle.
[0010] Preferably, the first L-shaped buckle and the second L-shaped buckle are used to engage the upper frame of the photovoltaic module.
[0011] Preferably, the third L-shaped buckle and the fourth L-shaped buckle are used to hook and secure the lower frame of the photovoltaic module.
[0012] Preferably, the third inclined plate is provided with a first locking plate, which is locked into the first locking slot; The fourth inclined plate is provided with a second locking plate, which is locked into the second locking slot.
[0013] Preferably, the third inclined plate is close to one side of the inner wall of the trapezoidal groove, and the fourth inclined plate is close to the other side of the inner wall of the trapezoidal groove, and the third inclined plate and the fourth inclined plate are symmetrically arranged.
[0014] Preferably, the first card plate is inserted into the first card slot from the side, and the second card plate is inserted into the second card slot from the side.
[0015] Preferably, the first nut is loosened and the second horizontal part is pushed upward, so that the third L-shaped buckle and the fourth L-shaped buckle move away from each other; Tighten the first nut and press the second horizontal part downward, so that the third L-shaped buckle and the fourth L-shaped buckle are close to each other, and the third L-shaped buckle and the fourth L-shaped buckle hook the lower frame of the two adjacent photovoltaic modules respectively.
[0016] Based on the same inventive principle, and to achieve the second inventive objective mentioned above, this invention provides a photovoltaic module installation method, employing a photovoltaic bracket with built-in locking and anti-loosening features as described in the first invention, comprising the following steps: Several counterweights are arranged at predetermined intervals, and the front and rear ends of the counterweights are respectively provided with sloping support blocks. Each support block is equipped with a photovoltaic bracket with self-locking and anti-loosening features as described in the first invention; The upper frames of two adjacent photovoltaic modules are engaged by the first and second L-shaped buckles of the photovoltaic bracket with self-locking and anti-loosening features described in the first invention, and the lower frames of two adjacent photovoltaic modules are hooked by the third and fourth L-shaped buckles of the photovoltaic bracket with self-locking and anti-loosening features described in the first invention.
[0017] Preferably, the counterweight is an open container filled with sand or stones.
[0018] Preferably, the bottom plate, front plate, rear plate, first side plate, and second side plate form the container; The base plate, front plate, and rear plate are integrally formed, with a first crease between the base plate and the front plate, and a second crease between the base plate and the rear plate; The first side plate engages with the bottom plate, the front plate, and the rear plate, and the second side plate engages with the bottom plate, the front plate, and the rear plate.
[0019] Compared with the prior art, the technical effects of the present invention are as follows: (1) The buckle assembly engages the frames of two adjacent photovoltaic modules. The upper frames of the two adjacent photovoltaic modules are engaged by the first L-shaped buckle and the second L-shaped buckle of the buckle assembly, and the lower frames of the two adjacent photovoltaic modules are hooked by the third L-shaped buckle and the fourth L-shaped buckle of the buckle assembly. The top surface of the frame is pressed and the lower frame is hooked. The buckle assembly holds the frame of the photovoltaic module tightly, and the buckle assembly is not easy to detach from the frame of the photovoltaic module, making the engagement more secure. By adjusting the first nut, the second horizontal part can be pushed up or down, so that the third L-shaped buckle and the fourth L-shaped buckle move away from or closer to each other, thus adapting to different width dimensions of the lower frame. It is highly adaptable, and the degree of hooking the lower frame can be adjusted by tightening the first nut. Through the double nut locking cooperation of the first nut and the second nut, the buckle assembly securely fixes the frame of the photovoltaic module.
[0020] (2) The counterweight is an open container, which is filled with sand or stones, and the bottom plate, front plate, rear plate, first side plate and second side plate form the container; wherein the bottom plate, front plate and rear plate are integrally formed, and the first side plate and second side plate are independent detachable plates. Before being assembled into an open container, the bottom plate, front plate and rear plate are flat, and the first side plate and second side plate are flat. Flat objects occupy little space, which can greatly improve the convenience of transportation and reduce transportation costs. When assembling the open container, the first crease and the second crease can be folded, and the first side plate and the second side plate can be assembled by convex and concave fitting. The assembly efficiency is high, and sand or stones can be quickly filled into the container. The forming efficiency of the counterweight is greatly improved.
[0021] (3) The front and rear ends of the counterweight are respectively set with support blocks with slope. When installing photovoltaic modules, the buckle assembly can be pushed into the trapezoidal groove from the side, so that the first buckle plate is locked in the first buckle groove and the second buckle plate is locked in the second buckle groove. The upper frame of the two adjacent photovoltaic modules is locked by the first L-shaped buckle and the second L-shaped buckle of the buckle assembly, and the lower frame of the two adjacent photovoltaic modules is hooked by the third L-shaped buckle and the fourth L-shaped buckle of the buckle assembly. The installation efficiency of the counterweight and the buckle assembly is greatly improved. Attached Figure Description
[0022] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the photovoltaic module and counterweight installation structure of the present invention.
[0024] Figure 2 This is the present invention. Figure 1 A magnified structural diagram at point A.
[0025] Figure 3 This is the present invention. Figure 1 A magnified structural diagram at point B.
[0026] Figure 4 This is the present invention. Figure 1 A magnified structural diagram at point C.
[0027] Figure 5 This is a schematic diagram of the upper and lower frames of the photovoltaic module of the present invention being engaged.
[0028] Figure 6 This is a three-dimensional structural diagram of the buckle assembly of the present invention.
[0029] Figure 7 This is a schematic diagram showing the third L-shaped buckle and the fourth L-shaped buckle of the present invention in a state where they are far apart from each other.
[0030] Figure 8 This is a schematic diagram of the third L-shaped buckle and the fourth L-shaped buckle of the present invention approaching each other.
[0031] Figure 9 This is a schematic diagram of the three-dimensional structure of the counterweight block of the present invention.
[0032] Figure 10 This is a three-dimensional structural diagram of the counterweight block before assembly.
[0033] Figure 11 This is a schematic diagram of the photovoltaic module installation method of the present invention.
[0034] Among them, 1. Support block; 11. Trapezoidal groove; 12. First support surface; 13. Second support surface; 14. First slot; 15. Second slot; 2. Buckle assembly; 21. First horizontal part; 211. First L-shaped buckle; 212. Second L-shaped buckle; 22. Second horizontal part; 221. First inclined plate; 222. Fourth horizontal part; 223. Third L-shaped buckle; 224. Second inclined plate; 225. Fifth horizontal part; 226. Fourth L-shaped buckle; 23. Third horizontal part; 231. Third inclined plate; 2311. First locking plate; 232. Sixth horizontal part; 233. 1. Fifth L-shaped buckle; 234. Sixth L-shaped buckle; 235. Fourth inclined plate; 2351. Second clamping plate; 236. Seventh horizontal part; 237. Seventh L-shaped buckle; 238. Eighth L-shaped buckle; 24. Screw; 25. First nut; 26. Second nut; 3. Photovoltaic module; 4. Frame; 41. Top frame; 42. Bottom frame; 5. Counterweight; 6. Container; 61. Base plate; 611. First crease; 612. Second crease; 613. Arc-shaped reinforcing rib; 62. Front plate; 63. Rear plate; 64. First side plate; 65. Second side plate; 7. Sand or stones. Detailed Implementation
[0035] The present invention will now be described in detail with reference to the embodiments shown in the accompanying drawings. However, it should be noted that these embodiments are not intended to limit the present invention. Equivalent changes or substitutions in function, method, or structure made by those skilled in the art based on these embodiments are all within the scope of protection of the present invention.
[0036] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention. Example 1
[0037] Refer Figures 1 to 10 as shown, this embodiment discloses a specific implementation of a photovoltaic support with built-in locking and anti-loosening functions (hereinafter referred to as "clip").
[0038] A photovoltaic support with built-in locking and anti-loosening functions, refer Figures 1 to 10As shown, the device includes a sloping support block 1 and a snap-fit assembly 2. The support block 1 includes a trapezoidal groove 11 and a first support surface 12 and a second support surface 13 disposed on both sides of the top of the trapezoidal groove 11. A first snap-fit groove 14 and a second snap-fit groove 15 are respectively disposed on both sides of the trapezoidal groove 11. The first snap-fit groove 14 extends into the side wall of one side of the trapezoidal groove 11, and the second snap-fit groove 15 extends into the side wall of the other side of the trapezoidal groove 11. The snap-fit assembly 2 includes a first horizontal part 21, a second horizontal part 22, a third horizontal part 23, and a screw 24. The screw 24 is sequentially engaged with the first horizontal part 21, the second horizontal part 22, and the third horizontal part 23. A first nut 25 is provided above the second horizontal section 22, and a second nut 26 is provided above the third horizontal section 23; a first L-shaped buckle 211 and a second L-shaped buckle 212 are symmetrically provided on both sides of the first horizontal section 21, both of which have serrated surfaces that engage with the top surface of the upper frame; a first inclined plate 221 is hinged to one side of the second horizontal section 22, the hinge being achieved by a pin, and a fourth horizontal section 222 is hinged to the end of the first inclined plate 221, the hinge being achieved by a pin, and a third L-shaped buckle 223 is provided at the end of the fourth horizontal section 222; the second horizontal section 22 On the other side, a second inclined plate 224 is hinged, the hinge being achieved by a pin. A fifth horizontal portion 225 is hinged to the end of the second inclined plate 224, the hinge also being achieved by a pin. A fourth L-shaped buckle 226 is provided at the end of the fifth horizontal portion 225. A third inclined plate 231 is provided on one side of the third horizontal portion 23. A sixth horizontal portion 232 is provided at the end of the third inclined plate 231. A fifth L-shaped buckle 233 and a sixth L-shaped buckle 234, bent inwards, are respectively provided on both sides of the sixth horizontal portion 232. The fifth L-shaped buckle 233 and the sixth L-shaped buckle 234 are supported on the first support surface 12. The fourth horizontal portion 225... 22 passes through the space enclosed by the sixth horizontal portion 232, the fifth L-shaped buckle 233, and the sixth L-shaped buckle 234; a fourth inclined plate 235 is provided on the other side of the third horizontal portion 23, and a seventh horizontal portion 236 is provided at the end of the fourth inclined plate 235. A seventh L-shaped buckle 237 and an eighth L-shaped buckle 238 that are bent inward are provided on both sides of the seventh horizontal portion 236, and the seventh L-shaped buckle 237 and the eighth L-shaped buckle 238 are supported on the second support surface 13. The fifth horizontal portion 225 passes through the space enclosed by the seventh horizontal portion 236, the seventh L-shaped buckle 237, and the eighth L-shaped buckle 238.
[0039] Specifically, Figure 1 Two adjacent photovoltaic modules 3 are supported side-by-side at a certain slope on top of several counterweights 5, see [reference]. Figures 2 to 6The latching assembly 2 engages the frames 4 of two adjacent photovoltaic modules 3. The upper frames 41 of the two adjacent photovoltaic modules 3 are engaged by the first L-shaped latch 211 and the second L-shaped latch 212 of the latching assembly 2. The lower frames 42 of the two adjacent photovoltaic modules 3 are hooked by the third L-shaped latch 223 and the fourth L-shaped latch 226 of the latching assembly 2. The top surface of the frame 4 is pressed tightly by the serrated surfaces of the first L-shaped latch 211 and the second L-shaped latch 212, and the lower frame 42 is hooked tightly by the third L-shaped latch 223 and the fourth L-shaped latch 226. When tightened, the third L-shaped buckle 223 and the fourth horizontal part 222 form a U-shaped groove, and the fourth L-shaped buckle 226 and the fifth horizontal part 225 also form a U-shaped groove. The U-shaped groove hooks the lower frame 42, so that the lower frame 42 is restricted by the U-shaped groove at the top, bottom and sides. Through the combined action of the first L-shaped buckle 211, the second L-shaped buckle 212, the third L-shaped buckle 223 and the fourth L-shaped buckle 226, that is, through the buckle assembly 2, the frame 4 of the photovoltaic module 3 is tightly held. The buckle assembly 2 is not easy to detach from the frame 4 of the photovoltaic module 3, and the engagement is more secure; see Figure 7 Loosen the first nut 25, push the second horizontal part 22 upward, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 move away from each other; see also Figure 8 Tighten the first nut 25 and press the second horizontal part 22 downward, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 are close to each other, and the third L-shaped buckle 223 and the fourth L-shaped buckle 226 respectively hook the lower frame 42 of the two adjacent photovoltaic modules 3; by adjusting the first nut 25, the second horizontal part 22 can be pushed up or down, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 are far apart or close together, thus adapting to different width dimensions of the lower frame 42, with strong adaptability, and the degree of hooking the lower frame 42 can be adjusted by tightening the first nut 25; through the double nut locking cooperation of the first nut 25 and the second nut 26, the buckle assembly 2 more firmly fixes the frame 4 of the photovoltaic module 3.
[0040] See Figures 1 to 8, the third inclined plate 231 is provided with a first clamping plate 2311, and the first clamping plate 2311 is clamped in the first clamping groove 14; the fourth inclined plate 235 is provided with a second clamping plate 2351, and the second clamping plate 2351 is clamped in the second clamping groove 15; the third inclined plate 231 abuts against one inner wall of the trapezoidal groove 11, the fourth inclined plate 235 abuts against the other inner wall of the trapezoidal groove 11, and the third inclined plate 231 and the fourth inclined plate 235 are arranged symmetrically; the first clamping plate 2311 is inserted into the first clamping groove 14 from the side, and the second clamping plate 2351 is inserted into the second clamping groove 15 from the side; the buckle assembly 2 can be inserted into the trapezoidal groove 11 from the side, so that the first clamping plate 2311 is inserted into the first clamping groove 14 from the side, the second clamping plate 2351 is inserted into the second clamping groove 15 from the side, the third horizontal portion 23 abuts against the bottom of the trapezoidal groove 11, and the screw 24 passes through the third horizontal portion 23 and is threadedly locked to the bottom of the trapezoidal groove 11, so that the buckle assembly 2 and the support block 1 are fixed and clamped together. Embodiment 2
[0041] Refe Figure 9-11 shown, this embodiment discloses a specific implementation of a photovoltaic module installation method.
[0042] For the photovoltaic module installation method, refe Figure 9-11 shown, the photovoltaic support with self-locking and anti-loosening as described in Embodiment 1 is adopted, which includes the following steps: Step S1: Arrange a plurality of counterweight blocks 5 at predetermined intervals, and the front and rear ends of each counterweight block 5 are respectively provided with the support blocks 1 arranged in a slope manner; specifically, see Figure 1 and Figure 9 , the support block 1 and the counterweight block 5 are of an integrally formed structure, and the support block 1 and the counterweight block 5 are preferably made of high-density polyethylene (HDPE) material; Step S2: Install the photovoltaic support with self-locking and anti-loosening as described in Embodiment 1 in each support block 1; specifically, the buckle assembly 2 can be inserted into the trapezoidal groove 11 from the side, so that the first clamping plate 2311 is inserted into the first clamping groove 14 from the side, the second clamping plate 2351 is inserted into the second clamping groove 15 from the side, the third horizontal portion 23 abuts against the bottom of the trapezoidal groove 11, and the screw 24 passes through the third horizontal portion 23 and is threadedly locked to the bottom of the trapezoidal groove 11, so that the buckle assembly 2 and the support block 1 are fixed and clamped together; Step S3: The upper frame 41 of two adjacent photovoltaic modules 3 is clamped by the first L-shaped buckle 211 and the second L-shaped buckle 212 of the photovoltaic support with self-locking and anti-loosening as described in Embodiment 1, and the lower frame 42 of two adjacent photovoltaic modules 3 is hooked tightly by the third L-shaped buckle 223 and the fourth L-shaped buckle 226 of the photovoltaic support with self-locking and anti-loosening as described in Embodiment 1. Specifically, see Figure 7Loosen the first nut 25, push the second horizontal part 22 upward, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 move away from each other; see also Figure 8 Tighten the first nut 25 and press the second horizontal part 22 downward, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 are close to each other, and the third L-shaped buckle 223 and the fourth L-shaped buckle 226 respectively hook the lower frame 42 of the two adjacent photovoltaic modules 3; by adjusting the first nut 25, the second horizontal part 22 can be pushed up or down, so that the third L-shaped buckle 223 and the fourth L-shaped buckle 226 are far apart or close together, thus adapting to different width dimensions of the lower frame 42, with strong adaptability, and the degree of hooking the lower frame 42 can be adjusted by tightening the first nut 25; through the double nut locking cooperation of the first nut 25 and the second nut 26, the buckle assembly 2 more firmly fixes the frame 4 of the photovoltaic module 3.
[0043] See Figure 9 and Figure 10 The counterweight 5 is an open container 6, which is filled with sand or stones 7. A base plate 61, a front plate 62, a rear plate 63, a first side plate 64, and a second side plate 65 form the container 6. The base plate 61, front plate 62, and rear plate 63 are integrally formed. A first crease 611 is formed between the base plate 61 and the front plate 62, and a second crease 612 is formed between the base plate 61 and the rear plate 63. The first side plate 64 engages with the base plate 61, front plate 62, and rear plate 63, and the second side plate 65 engages with the base plate 61, front plate 62, and rear plate 63. The base plate 61, front plate 62, and rear plate 63 are integrally formed. Both plate 64 and the second side plate 65 are independent and detachable plates. Before assembling into an open container, the bottom plate 61, front plate 62, and rear plate 63 are flat or nearly flat, and the first side plate 64 and the second side plate 65 are also flat or nearly flat. Flat or nearly flat objects occupy less space, which can greatly improve the convenience of transportation and reduce transportation costs. When assembling the open container, the first crease 611 and the second crease 612 can be folded, and then the first side plate 64 and the second side plate 65 can be assembled by convex and concave fitting, which can quickly assemble the open container 6. The assembly efficiency is high, and sand or stones 7 can be quickly filled into the container 6, which greatly improves the forming efficiency of the counterweight 5. To increase the strength of the container 6, at least one arc-shaped reinforcing rib 613 is provided in the bottom plate 61, the front plate 62, and the rear plate 63, and several reinforcing ribs are provided in the front plate 62 and the rear plate 63.
[0044] The photovoltaic module installation method disclosed in this embodiment adopts a photovoltaic bracket with self-locking and anti-loosening features as described in Embodiment 1. The technical solution with the same parts as Embodiment 1 is described in Embodiment 1 and will not be repeated here.
Claims
1. A photovoltaic bracket with built-in locking and anti-loosening features, characterized in that, The device includes a support block with a slope and a buckle assembly. The support block includes a trapezoidal groove and a first support surface and a second support surface disposed on both sides of the top of the trapezoidal groove. A first buckle and a second buckle are respectively disposed on both sides of the trapezoidal groove. The buckle assembly includes a first horizontal part, a second horizontal part, a third horizontal part, and a screw. The screw is sequentially engaged with the first horizontal part, the second horizontal part, and the third horizontal part. A first nut is provided above the second horizontal part, and a second nut is provided above the third horizontal part. A first L-shaped buckle and a second L-shaped buckle are symmetrically arranged on both sides of the first horizontal part; A first inclined plate is hinged to one side of the second horizontal section, and a fourth horizontal section is hinged to the end of the first inclined plate. A third L-shaped buckle is provided at the end of the fourth horizontal section. A second inclined plate is hinged to the other side of the second horizontal section, and a fifth horizontal section is hinged to the end of the second inclined plate. The end of the fifth horizontal section is provided with a fourth L-shaped buckle. Tighten the first nut and press the second horizontal section downward so that the third L-shaped buckle and the fourth L-shaped buckle snap close to each other. The third L-shaped buckle and the fourth L-shaped buckle hook the lower frame of two adjacent photovoltaic modules respectively. A third inclined plate is provided on one side of the third horizontal section, and a sixth horizontal section is provided at the end of the third inclined plate. A fifth L-shaped buckle and a sixth L-shaped buckle are respectively provided on both sides of the sixth horizontal section. The fifth L-shaped buckle and the sixth L-shaped buckle are supported on the first support surface. The fourth horizontal section passes through the space enclosed by the sixth horizontal section, the fifth L-shaped buckle and the sixth L-shaped buckle. The third inclined plate is provided with a first locking plate, which is locked in the first locking groove. A fourth inclined plate is provided on the other side of the third horizontal section. A seventh horizontal section is provided at the end of the fourth inclined plate. A seventh L-shaped buckle and an eighth L-shaped buckle are respectively provided on both sides of the seventh horizontal section. The seventh L-shaped buckle and the eighth L-shaped buckle are supported on the second support surface. The fifth horizontal section passes through the space enclosed by the seventh horizontal section, the seventh L-shaped buckle and the eighth L-shaped buckle. A second locking plate is provided on the fourth inclined plate, and the second locking plate is locked in the second locking groove.
2. A photovoltaic bracket with self-locking and anti-loosening features as described in claim 1, characterized in that, The first L-shaped buckle and the second L-shaped buckle are used to engage the upper frame of the photovoltaic module.
3. A photovoltaic bracket with self-locking and anti-loosening features as described in claim 2, characterized in that, The third and fourth L-shaped buckles are used to hook the bottom frame of the photovoltaic module.
4. A photovoltaic bracket with self-locking and anti-loosening features as described in any one of claims 1-3, characterized in that, The third inclined plate is close to one side of the inner wall of the trapezoidal groove, and the fourth inclined plate is close to the other side of the inner wall of the trapezoidal groove. The third inclined plate and the fourth inclined plate are arranged symmetrically.
5. A photovoltaic bracket with self-locking and anti-loosening features as described in any one of claims 1-3, characterized in that, The first card plate is inserted into the first card slot from the side, and the second card plate is inserted into the second card slot from the side.
6. A photovoltaic bracket with self-locking and anti-loosening features as described in claim 4, characterized in that, Loosen the first nut and push the second horizontal part upward to move the third L-shaped buckle and the fourth L-shaped buckle away from each other; Tighten the first nut and press the second horizontal part downward, so that the third L-shaped buckle and the fourth L-shaped buckle are close to each other, and the third L-shaped buckle and the fourth L-shaped buckle hook the lower frame of the two adjacent photovoltaic modules respectively.
7. A photovoltaic module installation method, characterized in that, The photovoltaic bracket with self-locking and anti-loosening features as described in any one of claims 1-6 includes the following steps: Several counterweights are arranged at predetermined intervals, and the front and rear ends of the counterweights are respectively provided with sloping support blocks. Each support block is equipped with a photovoltaic bracket with self-locking and anti-loosening features as described in any one of claims 1-6; The upper frames of two adjacent photovoltaic modules are engaged by a first L-shaped buckle and a second L-shaped buckle of a photovoltaic bracket with self-locking and anti-loosening as described in any one of claims 1-6, and the lower frames of two adjacent photovoltaic modules are hooked by a third L-shaped buckle and a fourth L-shaped buckle of a photovoltaic bracket with self-locking and anti-loosening as described in any one of claims 1-6.
8. The photovoltaic module installation method as described in claim 7, characterized in that, The counterweight is an open container filled with sand or stones.
9. The photovoltaic module installation method as described in claim 8, characterized in that, The container is formed by a bottom plate, a front plate, a rear plate, a first side plate, and a second side plate; The base plate, front plate, and rear plate are integrally formed, with a first crease between the base plate and the front plate, and a second crease between the base plate and the rear plate; The first side plate engages with the bottom plate, the front plate, and the rear plate, and the second side plate engages with the bottom plate, the front plate, and the rear plate.
Citation Information
Patent Citations
Photovoltaic module frame, mounting buckle and photovoltaic mounting system
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Photovoltaic clamp and photovoltaic module installation system
CN219627610U