An integrated solar module system suitable for multi-scenario installation
Patent Information
- Application Number
- CN202511964793.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2045-12-24
AI Technical Summary
[0004]本发明的目的在于提供一种适用于多场景安装的一体式太阳能组件系统,以解决对于拱形屋顶、波浪结构等复杂安装基面,传统安装方式难以自适应调整角度技术问题
1、本发明通过夹板的聚拢或展开机制和楔形导向结构,使相邻太阳能板能像拼插积木一样简易对接,显著提升了安装效率,解决了传统安装繁琐费时的问题;集成式的串联锁紧模块确保了机械连接的可靠性,有效防止松脱,增强了整体结构的抗风等外力性能;而多方向铰接模块则赋予太阳能板轴向转动和倾斜角度调整的能力,使其能自适应不同曲率的安装基面,如拱形屋顶、波浪结构,极大拓展了其在多样化建筑场景中的应用潜力。
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Figure CN121690026B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solar module technology, and more specifically, to an integrated solar module system suitable for installation in multiple scenarios. Background Technology
[0002] Traditional photovoltaic module installation typically employs clamping methods, requiring specialized tools for individual fastening. This process is cumbersome, time-consuming, and labor-intensive. Especially in large-scale distributed photovoltaic projects, installation efficiency becomes a key factor restricting project progress. Existing installation systems have high requirements for the flatness of the installation surface, making them difficult to adapt to complex building structures such as irregular curved surfaces and arched roofs. While some solutions using magnetic or simple plug-in connections simplify installation, their connection strength and tensile strength are insufficient, failing to meet the requirements for long-term stable operation.
[0003] In the installation of photovoltaic arrays, mechanical and electrical connections are usually performed in separate steps. First, the solar panels are physically fixed, then the cables are laid and connected. This separate operation not only increases installation time but also easily leads to wiring errors and poor contact. Furthermore, traditional installation methods have the following limitations: the installation process requires tightening bolts one by one, which is cumbersome and inefficient; solar panels are prone to sliding when installed at an angle, affecting the installation progress; the separation of mechanical and electrical connections increases construction steps and the probability of errors; for complex installation surfaces such as arched roofs and wave structures, traditional brackets cannot adaptively adjust their angles, limiting the expansion of application scenarios; and insufficient connection reliability may lead to loosening or even detachment of components, affecting the system's wind resistance and safe operation. Therefore, we propose an integrated solar module system suitable for installation in multiple scenarios. Summary of the Invention
[0004] The purpose of this invention is to provide an integrated solar module system suitable for installation in multiple scenarios, in order to solve the problem that traditional installation methods are difficult to adaptively adjust the angle for complex installation surfaces such as arched roofs and wave structures.
[0005] To solve the above technical problems, the present invention provides the following technical solution: an integrated solar module system suitable for installation in multiple scenarios, including a solar panel and an installation mechanism arranged on both sides of the solar panel. The installation mechanism includes plug-in installation components symmetrically arranged on both sides of the solar panel, which are respectively used for plug-in installation with the corresponding end of the solar panel adjacent along the X-axis, and for track installation with the solar panel parallel along the Y-axis. Any of the plug-in mounting components includes a rail mounting module, a series module, and a multi-directional hinge module; The track mounting module includes a base plate arranged on one side of the solar panel; The base plate is slidably fitted with two clamps that can be brought together or unfolded; Each of the clamps has a wedge-shaped groove at one end and an angled tongue at the other end, with the wedge-shaped groove and the angled tongue being guided and adapted. The multi-directional hinge module includes a contact plate that is fixedly connected to one side of the solar panel; A protective rod with a hollow structure is fixedly connected to one side of the base plate, and the protective rod is sleeved inside the contact plate; The angled tongues of the two clamps on the solar panel, which are in a converged state, align and insert into the wedge-shaped grooves of the two clamps on the adjacent solar panel, which are also in a converged state. This allows them to be opened up to match the width of the two converged clamps, enabling the two solar panels to be installed via a track. Simultaneously, the protective rod allows for axial rotation or tilting within the contact plate, followed by locking and then axial rotation, enabling installation on irregular curved surfaces. This invention, through the convergence or unfolding mechanism of the clamps and the wedge-shaped guide structure, allows adjacent solar panels to be easily connected like building blocks, significantly improving installation efficiency and solving the problems of cumbersome and time-consuming traditional installations. The integrated series locking module ensures the reliability of the mechanical connection, effectively preventing loosening and enhancing the overall structure's resistance to wind and other external forces. The multi-directional hinge module gives the solar panel the ability to rotate axially and adjust its tilt angle, allowing it to adapt to installation surfaces with different curvatures, such as arched roofs and wave structures, greatly expanding its application potential in diverse architectural scenarios.
[0006] Preferably, the track installation module further includes several limiting frames, which are rotatably connected to the bottom inner wall of the base plate in a linear array. Each limiting frame is a passive and independently rotating component. The upper surface of the base plate is provided with several waist-shaped holes corresponding to the positions of the limiting frames in a linear array. The bottom of each clamping plate is provided with several limiting holes corresponding to the positions of the waist-shaped holes in a linear array. A guide rod is slidably adapted inside each limiting hole, and two guide rods located opposite each other on two clamping plates are inserted into the same limiting frame. Along the insertion direction of the two clamping plates, the sliding path length of several limiting holes decreases sequentially. At the same time, along the insertion direction of the two clamping plates, the sliding path of the guide rod in the limiting frame increases sequentially, so that the two clamping plates that are brought together can fit together and be inserted between the two clamping plates when they are unfolded to their maximum width.
[0007] Preferably, the serial module includes two first semicircular grooves, both of which are formed on the bearing surface of the wedge-shaped groove, and a second semicircular groove is formed on the guide surface of each of the angled tongues. When the angled tongue is inserted into the wedge-shaped groove, the bearing surface contacts the guide surface, and the first semicircular groove and the second semicircular groove combine to form a complete circular cavity.
[0008] Preferably, a semi-cylinder is fitted inside the first semi-circular groove, and the semi-cylinder is coaxial with the first semi-circular groove.
[0009] Preferably, a plurality of pawls are equidistantly arranged on the side surface of the semi-cylinder, and an arc-shaped locking block is rotatably connected inside the first semi-circular groove. A plurality of ratchet teeth are equidistantly arranged on the inner wall of the arc-shaped locking block, and the ratchet teeth and pawls are meshed and matched.
[0010] Preferably, a top plate is fixedly connected to the edge of the second semi-circular groove, and the top plate is in movable contact with the end of the arc-shaped locking block.
[0011] Preferably, the multi-directional hinge module further includes a transverse rod, which is rotatably connected to the inner walls on both sides of the contact plate. A directional rod is sleeved inside the contact plate below the transverse rod. Both ends of the directional rod are inserted with sleeve rods. Each sleeve rod is sleeved with a first spring, and the end of the first spring is fixedly connected to the end of the directional rod.
[0012] Preferably, a locking sleeve is hinged in the hole of the transverse rod, and a plurality of locking rings are sleeved in a linear array along its axial direction inside the locking sleeve. A plurality of push rods are hinged in the holes of the directional rod and the two sleeve rods, and the push rods are inserted into the corresponding locking sleeves.
[0013] Preferably, the end surface of the push rod is provided with a plurality of sealing cylinders arranged in a ring array, and the end of the push rod is provided with a plurality of abutments arranged in a ring array. The abutments are sealed and inserted into the sealing cylinders to form a sealing cavity, and the abutments are locked and fitted with the locking ring.
[0014] Preferably, the transverse rod, the directional rod, and the two sleeve rods are fitted inside the protective rod, and buffer shells are rotatably connected to both ends of the protective rod, with the buffer shells in active contact with the inner wall of the contact plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention utilizes the clamping or unfolding mechanism and wedge-shaped guiding structure to enable adjacent solar panels to be easily connected like building blocks, significantly improving installation efficiency and solving the problem of cumbersome and time-consuming traditional installation. The integrated series locking module ensures the reliability of the mechanical connection, effectively preventing loosening and enhancing the overall structure's resistance to wind and other external forces. The multi-directional hinge module gives the solar panels the ability to rotate axially and adjust their tilt angle, allowing them to adapt to different curvature installation surfaces, such as arched roofs and wave structures, greatly expanding their application potential in diverse architectural scenarios.
[0016] 2. This invention, through its unique convergent or unfolding clamp design and wedge-shaped guide structure, allows adjacent solar panels to be blindly interlocked like building blocks, greatly simplifying the installation process and significantly improving the efficiency of large-scale deployment. This solves the technical problems of existing photovoltaic panel splicing and installation processes being cumbersome, inefficient, and typically requiring specialized tools for fastening, making on-site operation inconvenient.
[0017] 3. Based on the plug-in connection, the present invention integrates a series module with a pawl and ratchet structure to achieve one-way locking, effectively preventing the connection point from loosening; at the same time, the preset electrical connection and mechanical linkage ensure the synchronization and safety of the electrical connection; thus solving the technical problems of poor connection stability, safety hazards and asynchronous electrical connection and mechanical installation caused by traditional connection methods (such as easy loosening of bolt fastening and weak pull-out resistance of pure magnetic attraction connection).
[0018] 4. The multi-directional hinge module of the present invention not only allows the solar panel to rotate around the axis, but also adjusts the tilt angle of the connecting rod through a unique telescopic locking mechanism, realizing flexible adaptation to planes, regular curved surfaces and irregular complex curved surfaces; thus solving the technical problem that the existing photovoltaic system has high requirements for the installation base surface and is difficult to flexibly adapt to various building curved surfaces (such as arched roofs and wave-shaped structures), which greatly limits its application scenarios. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0020] Figure 2 This is a schematic diagram of the overall installation structure of the present invention.
[0021] Figure 3 This is a three-dimensional structural diagram of the installation mechanism of the present invention.
[0022] Figure 4 This is a cross-sectional structural diagram of the mounting mechanism of the present invention.
[0023] Figure 5 This is a three-dimensional structural diagram of the multi-directional hinge module of the present invention.
[0024] Figure 6 This is a three-dimensional structural diagram of the serial module of the present invention, showing the internal structure of the first semi-circular groove.
[0025] Figure 7 This is a schematic diagram of the three-dimensional structure of the angled tongue of the present invention.
[0026] Figure 8 This is a cross-sectional structural diagram of the serial module of the present invention in its usage state.
[0027] Figure 9 This is a three-dimensional structural diagram of the track mounting module of the present invention, showing the bottom structure of the clamping plate.
[0028] Figure 10 This is a cross-sectional schematic diagram of the protective rod structure of the present invention.
[0029] Figure 11 This is a cross-sectional structural diagram of the mounting mechanism of the present invention.
[0030] Figure 12 This is a schematic diagram of the internal structure of the lock sleeve of the present invention.
[0031] Figure 13 This is a schematic diagram of the steel frame installation and usage configuration of the present invention.
[0032] The following are the labeling instructions in the diagram: 1. Solar panel; 2. Installation mechanism; 21. Track installation module; 211. Base plate; 212. Limiting frame; 213. Waist-shaped hole; 214. Clamping plate; 2141. Wedge groove; 2142. Angled tongue; 215. Limiting hole; 216. Guide rod; 22. Series module; 221. First semi-circular groove; 222. Second semi-circular groove; 223. Semi-cylinder; 224. Pawl; 225. Arc-shaped locking block; 226. Ratchet; 227. Top plate; 23. Multi-directional hinge module; 231. Contact plate; 232. Horizontal rod; 233. Directional rod; 234. Sleeve rod; 235. First spring; 236. Locking sleeve; 237. Locking ring; 238. Top rod; 2381. Sealing cylinder; 2382. Abutment block; 239. Protective rod; 2391. Buffer shell. Detailed Implementation
[0033] like Figure 1 , Figure 2 and Figure 13 As shown, the present invention relates to an integrated solar module system suitable for installation in multiple scenarios, including a solar panel 1 and an installation mechanism 2 arranged on both sides of the solar panel 1.
[0034] like Figures 1-2 As shown, the installation mechanism 2 in this embodiment includes two sets of plug-in installation components, which are symmetrically arranged on both sides of the solar panel 1. The ends of the two sets of plug-in installation components extend out of one side of the solar panel 1 and are used to plug and install with the corresponding ends of the solar panel 1 adjacent along the X-axis, and to install with the solar panel 1 parallel along the Y-axis, thereby realizing rapid splicing and mechanical series connection between adjacent solar panels 1.
[0035] like Figures 3-4 , Figures 6-9 and Figure 11As shown, the two sets of plug-in installation components in this embodiment are completely identical in components and functions, and are used to collaboratively complete the plug-in installation of corresponding ends of adjacent solar panels 1. Taking any one of them as an example: the plug-in installation component includes a track mounting module 21, a series module 22, and a multi-directional hinge module 23. The track mounting module 21 is used to install solar panels 1 adjacent along the Y-axis or X-axis, the series module 22 is used to plug and fix with the solar panels 1 adjacent along the X-axis, and the multi-directional hinge module 23 is used to adjust the hinge angle between the solar panels 1 adjacent along the Y-axis to adapt to various curved and planar installations, as detailed below: The track mounting module 21 includes a base plate 211 with a cavity, which is arranged on one side of the solar panel 1. Several limiting frames 212 are rotatably connected in a linear array on the inner bottom wall of the base plate 211, and each limiting frame 212 is a passive and independently rotating component. Several oblong holes 213 corresponding to the positions of the limiting frames 212 are linearly arrayed on the upper surface of the base plate 211. Two clamping plates 214 are slidably fitted on one side of the base plate 211, and the two clamping plates 214 can be brought together or unfolded. Each clamping plate 214 has a wedge-shaped groove 2141 at one end and an angled tongue 2142 at the other end. 141 is guided and adapted to the beveled tongue 2142. Each clamping plate 214 has a series of limiting holes 215 arranged in a linear array at its bottom, corresponding to the positions of the waist-shaped holes 213. Each limiting hole 215 has a guide rod 216 slidingly fitted inside it. Two guide rods 216 on opposite sides of the two clamping plates 214 are inserted into the same limiting frame 212. The sliding path length of the limiting holes 215 along the insertion direction of the two clamping plates 214 (from the wedge-shaped groove 2141 to the beveled tongue 2142) decreases sequentially. Simultaneously, along the insertion direction of the two clamping plates 214 (from the wedge-shaped groove 2141 to the beveled tongue 2142), the guide rods 216... 6. The sliding path within the limiting frame 212 increases sequentially, allowing the two clamping plates 214 to fit together when extended to their maximum width. Specifically, when installed side-by-side along the Y-axis, the angled tongues 2142 of the two clamping plates 214 on the solar panel 1, which are in a converged state, align and insert into the wedge-shaped grooves 2141 of the two clamping plates 214 on the adjacent solar panel 1, which are also in a converged state. Because the wedge-shaped grooves 2141 and the angled tongues 2142 are adapted to each other and apply force to the ends of the clamping plates 214 near the wedge-shaped grooves 2141, the ends of the two clamping plates 214 near the wedge-shaped grooves 2141 pass through the guide... The guide rod 216 slides open, and the maximum width of the open position matches the width of the two clamping plates 214 when they are joined together. When it is inserted further, the two clamping plates 214 in the joined state can be inserted between the two clamping plates 214 in the unfolded state. When the guide rod 216 slides to the extreme point in the limiting hole 215, it can drive the limiting frame 212 to rotate, so that the two clamping plates 214 can be translated synchronously and in opposite directions. When installed along the X-axis, the two clamping plates 214 in the joined state are inserted between the two clamping plates 214 in the unfolded state, and the oblique tongues 2142 on the adjacent clamping plates 214 are inserted into the wedge grooves 2141 to make them seamlessly connected.
[0036] This invention, through its unique "convergence-expansion" clamping plate 214 design and wedge-shaped guiding structure, allows adjacent solar panels 1 to be blindly inserted and connected like building blocks, greatly simplifying the installation process and significantly improving the efficiency of large-scale deployment. This solves the technical problems of existing photovoltaic panel splicing and installation processes being cumbersome, inefficient, and typically requiring specialized tools for fastening, making on-site operation inconvenient.
[0037] Combination Figures 6-8 As shown, in this embodiment, the serial module 22 includes two first semicircular grooves 221, both of which are formed on the bearing surface of the wedge-shaped groove 2141. A second semicircular groove 222 is formed on the guide surface of each angled tongue 2142. When the angled tongue 2142 is inserted into the wedge-shaped groove 2141, the bearing surface contacts the guide surface, and the first semicircular grooves 221 and 222 combine to form a complete circular cavity. A semi-cylinder 223 is fitted inside the first semicircular groove 221, and the semi-cylinder 223 is coaxial with the first semicircular groove 221. A plurality of pawls 224 are equidistantly arranged on the side surface of the semi-cylinder 223. An arc-shaped locking block 225 is rotatably connected inside the first semicircular groove 221. A plurality of ratchet teeth 226 are equidistantly arranged on the inner wall of the arc-shaped locking block 225, and the ratchet teeth 226 mesh with the pawls 224. A top plate 227 is fixedly connected to the edge of the two semi-circular grooves 222, and the top plate 227 is in movable contact with the end of the arc-shaped locking block 225. Specifically, in the process of inserting the angled tongue 2142 at the end of the clamping plate 214 on the two solar panels 1 into the wedge-shaped groove 2141, the top plate 227 abuts against the end of the arc-shaped locking block 225, causing the arc-shaped locking block 225 to rotate. At this time, the pawl 224 and the ratchet 226 are non-meshing slidingly connected, so that the arc-shaped locking block 225 can rotate smoothly, and its other end can rotate into the second semi-circular groove 222. The arc-shaped locking block 225 wraps around the end of the semi-cylinder 223 and the top plate 227. The wedge-shaped groove 2141 and the angled tongue 2142 are locked together, fixing the clamping plate 214 on the two solar panels 1, thereby making several solar panels 1 form a whole.
[0038] Based on the plug-in connection, the present invention integrates a series module 22 with a pawl 224 and a ratchet 226 structure to achieve unidirectional locking, effectively preventing the connection point from loosening; at the same time, the preset electrical connection and mechanical linkage ensure the synchronization and safety of the electrical connection; thus solving the technical problems of poor connection stability, safety hazards, and asynchronous electrical connection and mechanical installation caused by traditional connection methods (such as easy loosening of bolt fastening and weak pull-out resistance of pure magnetic attraction connection).
[0039] Combination Figure 5 and Figures 10-12As shown, in this embodiment, the multi-directional hinge module 23 includes a contact plate 231, which is fixedly connected to one side of the solar panel 1. A transverse rod 232 is rotatably connected to the inner walls of both sides of the contact plate 231. An directional rod 233 is sleeved inside the contact plate 231 below the transverse rod 232. A sleeve rod 234 is inserted into both ends of the directional rod 233. A first spring 235 is sleeved inside each sleeve rod 234, and the end of the first spring 235 is fixedly connected to the end of the directional rod 233. Several [unclear characters] are linearly arrayed along the length of the transverse rod 232. Each hole has a hinged locking sleeve 236, and several locking rings 237 are linearly arrayed along the axial direction of the locking sleeve 236. Holes are also provided at corresponding positions of the directional rod 233 and the two sleeve rods 234, and several push rods 238 are hinged in each hole. The push rods 238 are inserted into the corresponding locking sleeves 236. Several sealing cylinders 2381 are arranged in a ring array on the end surface of the push rods 238. Several abutments 2382 are slidably fitted in a ring array at the end of the push rods 238, and the protrusions on the abutments 2382 are sealed and inserted into the sealing cylinders 2381 to form a seal. The cavity is fitted with a stop block 2382 and a locking ring 237. A protective rod 239 with a hollow structure is fixedly connected to one side of the base plate 211. A horizontal rod 232, a directional rod 233, and two sleeve rods 234 are fitted inside the protective rod 239. Buffer shells 2391 are rotatably connected to both ends of the protective rod 239, and the buffer shells 2391 are in movable contact with the inner wall of the contact plate 231. Specifically, solar panels 1 are installed side by side along the Y-axis. The horizontal rod 232 rotates inside the contact plate 231, causing the directional rod 233 and the protective rod 239 to rotate axially. The movement allows the side-by-side solar panels 1 to rotate axially, adjusting their position on the curved surface for curved installation. Simultaneously, when installing on irregular curved surfaces, pulling the protective rod 239 moves the directional rod 233, causing the protective rod 239 to tilt. During this process, the top rod 238 on the directional rod 233 moves within the locking sleeve 236. After adjustment, the top rod 238 is locked inside the locking sleeve 236, fixing the adjusted protective rod 239. At this point, the protective rod 239 can only rotate axially, thereby adjusting the relative position of the two side-by-side solar panels 1.
[0040] The multi-directional hinge module 23 of the present invention not only allows the solar panel 1 to rotate around the axis, but also adjusts the tilt angle of the connecting rod through a unique telescopic locking mechanism, realizing flexible adaptation to planes, regular curved surfaces and irregular complex curved surfaces; thus solving the technical problem that the existing photovoltaic system has high requirements for the installation base surface and is difficult to flexibly adapt to various building curved surfaces (such as arched roofs and wave-shaped structures), which greatly limits its application scenarios.
[0041] Working principle: This embodiment provides an integrated solar module system suitable for installation in multiple scenarios. During installation, the corresponding steel frame a (e.g., plane, curved surface, or other irregular curved surfaces) is first installed. Figure 13 (as shown) When installed side-by-side along the Y-axis during planar mounting, the angled tongues 2142 of the two clamping plates 214 on the solar panel 1, which are in a converged state, are aligned and inserted into the wedge-shaped grooves 2141 of the two clamping plates 214 on the adjacent solar panel 1, which are also in a converged state. Because the wedge-shaped grooves 2141 and the angled tongues 2142 are shaped to match, and a force is applied to the ends of the clamping plates 214 near the wedge-shaped grooves 2141, the ends of the two clamping plates 214 near the wedge-shaped grooves 2141 are slidably opened by the guide rods 216, and the maximum width of the opening matches the width of the two converged clamping plates 214. When inserting further, the two clamping plates 214 in the converged state can be fitted into the two clamping plates 214 in the unfolded state. When the guide rod 216 slides to the extreme point in the limiting hole 215, it can drive the limiting frame 212 to rotate, so that the two clamping plates 214 can be translated synchronously and in opposite directions. When installing along the X-axis, the two clamping plates 214 in the converged state on the solar panel 1 are inserted into the two clamping plates 214 in the unfolded state on another solar panel 1, and the angled tongues 2142 on the adjacent clamping plates 214 are fitted into the wedge grooves 2141 to make them seamlessly connected. Curved surface installation: When installing side-by-side along the Y-axis, the two clamping plates 214 on the solar panel 1, which are in a converged state, are inserted into the two clamping plates 214, which are also in an unfolded state. Then, a force is applied to the installed clamping plates 214. At this time, the protective rod 239 rotates axially, causing the two side-by-side solar panels 1 to hinge and fit onto the curved surface. Simultaneously, based on the curved surface installation, a force is applied to the protective rod 239 to tilt it. During the tilting process, since the directional rod 233 is always fitted inside the protective rod 239, the directional rod 233 remains inside the protective rod 239, causing the directional rod 233 to rotate. The rod 233 is tilted, and the end of the push rod 238 slides in the locking sleeve 236. When the push rod 238 moves, the push block 2382 is inserted into the sealing cylinder 2381 through the upper protrusion, so that several push blocks 2382 can be gathered or unfolded. When the sliding stops, the push block 2382 can be engaged with the locking ring 237 to lock the protective rod 239. However, during the tilting process, the protective rod 239 can only rotate axially and can be installed on irregular curved surfaces. Then, with the help of the steel frame, each solar panel 1 is fixed on the steel frame. When the solar panel 1 is installed, the angled tongue 2142 is inserted into the wedge groove 2141. At this time, the top plate 227 abuts against the end of the arc-shaped locking block 225, causing the arc-shaped locking block 225 to rotate. At this time, the pawl 224 and the ratchet 226 are non-engagingly slidingly connected, allowing the arc-shaped locking block 225 to rotate smoothly. Its other end can rotate into the second semi-circular groove 222, and the arc-shaped locking block 225 wraps around the end of the semi-cylinder 223 and the top plate 227. The wedge groove 2141 and the angled tongue 2142 are locked together, fixing the clamps 214 on the two solar panels 1, thereby making several solar panels 1 form a whole.
[0042] The embodiments disclosed in this invention are preferred embodiments, but are not limited thereto. Those skilled in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of this invention, they are all within the protection scope of this invention.
Claims
1. An integrated solar module system suitable for installation in multiple scenarios, comprising a solar panel (1) and an installation mechanism (2) arranged on both sides of the solar panel (1), characterized in that, The installation mechanism (2) includes plug-in installation components symmetrically arranged on both sides of the solar panel (1), which are used to plug and install the corresponding ends of the solar panel (1) adjacent to the X-axis, and to install the solar panels (1) side by side along the Y-axis on the track. Any of the plug-in mounting components includes a rail mounting module (21), a series module (22), and a multi-directional hinge module (23); The track mounting module (21) includes a base plate (211) arranged on one side of the solar panel (1). The base plate (211) is slidably fitted with two clamps (214) on one side, which can be brought together or unfolded. Each of the clamps (214) has a wedge-shaped groove (2141) at one end and an angled tongue (2142) at the other end, and the wedge-shaped groove (2141) and the angled tongue (2142) are adapted to each other. The multi-directional hinge module (23) includes a contact plate (231) fixedly connected to one side of the solar panel (1); The base plate (211) is fixedly connected to a protective rod (239) with a hollow structure on one side, and the protective rod (239) is sleeved inside the contact plate (231); The angled tongues (2142) of the two clamps (214) on the solar panel (1) in a converged state are aligned and inserted into the wedge grooves (2141) of the two clamps (214) on the adjacent solar panel (1) in a converged state, which match the width of the two clamps (214), so that the two solar panels (1) can be installed by the track. At the same time, the protective rod (239) can be axially rotated or tilted and locked in the contact plate (231) before axially rotating. The track mounting module (21) also includes several limiting frames (212), which are rotatably connected to the bottom inner wall of the base plate (211) in a linear array. Each limiting frame (212) is a passive and independent rotating component. The upper surface of the base plate (211) is provided with several waist-shaped holes (213) corresponding to the positions of the limiting frames (212) in a linear array. The bottom of each clamping plate (214) is provided with several limiting holes (215) corresponding to the positions of the waist-shaped holes (213) in a linear array. Each limiting hole (215) is fitted with a guide rod (216) slidingly inside. Two guide rods (216) located on two clamping plates (214) are inserted into the same limiting frame (212). Along the insertion direction of the two clamping plates (214), the sliding path length of several limiting holes (215) decreases sequentially. At the same time, along the insertion direction of the two clamping plates (214), the sliding path of the guide rod (216) in the limiting frame (212) increases sequentially, so that the two clamping plates (214) that are gathered together can fit together between the two clamping plates (214) when they are unfolded to their maximum width.
2. The integrated solar module system suitable for installation in multiple scenarios according to claim 1, characterized in that, The serial module (22) includes two first semicircular grooves (221), both of which are opened on the bearing surface of the wedge groove (2141), and a second semicircular groove (222) is opened on the guide surface of each of the angled tongues (2142). When the angled tongue (2142) is inserted into the wedge groove (2141), the bearing surface contacts the guide surface, and the first semicircular groove (221) and the second semicircular groove (222) combine to form a complete circular cavity.
3. The integrated solar module system suitable for installation in multiple scenarios according to claim 2, characterized in that, A semi-cylinder (223) is sleeved inside the first semi-circular groove (221), and the semi-cylinder (223) is coaxial with the first semi-circular groove (221).
4. The integrated solar module system suitable for installation in multiple scenarios according to claim 3, characterized in that, The side surface of the semi-cylinder (223) is provided with a number of pawls (224) at equal intervals. The first semi-circular groove (221) is rotatably connected to an arc-shaped locking block (225). The inner wall of the arc-shaped locking block (225) is provided with a number of ratchet teeth (226) at equal intervals, and the ratchet teeth (226) and the pawls (224) are meshed and matched.
5. An integrated solar module system suitable for installation in multiple scenarios according to claim 4, characterized in that, A top plate (227) is fixedly connected at the opening of the second semi-circular groove (222), and the top plate (227) is in movable contact with the end of the arc-shaped locking block (225).
6. The integrated solar module system suitable for installation in multiple scenarios according to claim 5, characterized in that, The multi-directional hinge module (23) further includes a transverse rod (232), which is rotatably connected to the inner walls on both sides of the contact plate (231). Inside the contact plate (231), below the transverse rod (232), a directional rod (233) is sleeved. Both ends of the directional rod (233) are inserted with sleeve rods (234). Each sleeve rod (234) is sleeved with a first spring (235), and the end of the first spring (235) is fixedly connected to the end of the directional rod (233).
7. An integrated solar module system suitable for installation in multiple scenarios according to claim 6, characterized in that, A locking sleeve (236) is hinged in the upper hole of the transverse rod (232). Several locking rings (237) are linearly arrayed in the locking sleeve (236) along its axial direction. Several push rods (238) are hinged in the upper holes of the directional rod (233) and the two sleeve rods (234), and the push rods (238) are inserted into the corresponding locking sleeves (236).
8. An integrated solar module system suitable for installation in multiple scenarios according to claim 7, characterized in that, The end surface of the top rod (238) is arranged in a ring array with a number of sealing cylinders (2381). The end of the top rod (238) is slidably fitted with a number of abutments (2382) in a ring array. The protrusions on the abutments (2382) are sealed and inserted into the inside of the sealing cylinders (2381) to form a sealing cavity. The abutments (2382) are locked and fitted with the locking ring (237).
9. An integrated solar module system suitable for installation in multiple scenarios according to claim 8, characterized in that, The transverse rod (232), the directional rod (233), and the two sleeve rods (234) are fitted inside the protective rod (239). The protective rod (239) has a buffer shell (2391) rotatably connected to both ends, and the buffer shell (2391) is in active contact with the inner wall of the contact plate (231).
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