A quick cooling and dust removal system for a mining face and a method of use
Patent Information
- Application Number
- CN202511628216.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2045-11-07
AI Technical Summary
申请号为CN202411441755.5的专利文本公开了一种矿井高温采掘工作面一体化除尘-降温系统及方法,虽然通过多级处理单元实现了粉尘与热害的协同治理,但其末端依赖过滤装置对粉尘进行吸附过滤,存在滤材易堵塞、需定期维护更换的问题,且系统采用电控装置和模糊PID算法,在缺少供电设施的封闭采掘空间内适用性受限
[0013] The gas diversion and regulation component is connected to an external gas supply pipeline, and the water flow regulation component is connected to an external water supply pipeline. The system requires no external power supply, directly utilizing the existing high-pressure gas and water sources in the mine, ensuring safety and reliability, and is suitable for special working conditions such as flammable and explosive environments. In the gas-water mixing device, gas and water are directly mixed, eliminating the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate. The gas diversion and regulation component adjusts the gas ratio delivered to the cooling component and the gas mixing chamber, thereby regulating the temperature of the mixed gas in the gas mixing chamber. The system integrates cooling and dust removal functions, is compact, and its modular design facilitates flexible deployment in narrow tunnels.
Smart Images

Figure CN121701275B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cooling and dust removal devices, and in particular to a rapid cooling and dust removal system for mining faces and its usage method. Background Technology
[0002] As the development of metal mineral resources gradually extends to deeper areas, deep-well mining environments face a combination of challenges, including high temperatures and excessive dust concentrations. Traditional ventilation and cooling systems are limited by uneven airflow distribution and low heat exchange efficiency, making it difficult to meet the rapid cooling needs of deep-well working faces. Conventional dust removal equipment suffers from insufficient collection efficiency and secondary dust generation in high-dust scenarios such as blasting and transportation, and also has high energy consumption and maintenance costs.
[0003] While some dust removal and cooling synergistic treatment solutions have emerged in the prior art, they still have significant limitations. Patent application CN202411441755.5 discloses an integrated dust removal and cooling system and method for high-temperature mining faces. Although it achieves synergistic treatment of dust and heat hazards through multi-stage processing units, its end-stage reliance on filtration devices for dust adsorption and filtration leads to problems such as easy clogging of the filter media and the need for regular maintenance and replacement. Furthermore, the system uses electronic control devices and fuzzy PID algorithms, limiting its applicability in enclosed mining spaces lacking power supply facilities. Summary of the Invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a rapid cooling and dust removal system for mining faces and a method for using it.
[0005] A rapid cooling and dust removal system for a mining face according to an embodiment of the present invention includes:
[0006] A gas mixing device, with an internal gas mixing chamber;
[0007] A refrigeration component is connected to the gas mixing chamber via a pipeline, and the refrigeration component is used to deliver cold air into the gas mixing chamber.
[0008] A gas diversion and regulation component is connected to a gas supply pipeline, a gas mixing chamber, and a refrigeration component via pipelines. The gas diversion and regulation component is used to deliver the gas from the gas supply pipeline to the gas mixing chamber and the refrigeration component according to a preset ratio.
[0009] A gas-water mixing device has a gas-water mixing chamber inside, which is connected to a gas mixing chamber via a pipeline;
[0010] A water flow regulating component is connected to a water supply pipeline and the air-water mixing chamber via pipelines. The water flow regulating component is used to regulate the flow rate of water delivered to the air-water mixing chamber.
[0011] A nozzle is connected to the gas-water mixing chamber, and the nozzle is used to spray the gas-water mixture to cool and remove dust.
[0012] A rapid cooling and dust removal system for a mining face according to an embodiment of the present invention has at least the following beneficial effects:
[0013] The gas diversion and regulation component is connected to an external gas supply pipeline, and the water flow regulation component is connected to an external water supply pipeline. The system requires no external power supply, directly utilizing the existing high-pressure gas and water sources in the mine, ensuring safety and reliability, and is suitable for special working conditions such as flammable and explosive environments. In the gas-water mixing device, gas and water are directly mixed, eliminating the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate. The gas diversion and regulation component adjusts the gas ratio delivered to the cooling component and the gas mixing chamber, thereby regulating the temperature of the mixed gas in the gas mixing chamber. The system integrates cooling and dust removal functions, is compact, and its modular design facilitates flexible deployment in narrow tunnels.
[0014] According to some embodiments of the present invention, the gas-water mixing device is provided with a cold air inlet, a water jet inlet, and a gas-water mixture outlet communicating with the gas-water mixing chamber. The cold air inlet and the gas-water mixture outlet are respectively located at both ends of the gas-water mixing device along its length. The water jet inlet is located on the side wall of the gas-water mixing chamber. The cold air inlet communicates with the gas mixing chamber. The gas-water mixture outlet communicates with the nozzle. The water jet inlet communicates with the water flow regulating component.
[0015] According to some embodiments of the present invention, a gradually changing cross-section airflow regulating duct is connected between the gas diversion regulating component and the gas mixing device, and the cross-sectional area of the gradually changing cross-section airflow regulating duct gradually increases in the direction away from the gas diversion regulating component.
[0016] According to some embodiments of the present invention, the gas mixing device is provided with a plurality of perforated plates, which are evenly spaced apart. The gas mixing device has a first mixing inlet, a second mixing inlet, and a mixing outlet. The first mixing inlet and the second mixing inlet are both located at one end of the gas mixing device along its length direction, and the mixing outlet is located at the other end of the gas mixing device along its length direction. The surfaces of the plurality of perforated plates are arranged perpendicular to the length direction of the gas mixing device.
[0017] According to some embodiments of the present invention, two adjacent porous plates are respectively spaced apart from the upper inner wall and the lower inner wall of the gas mixing chamber.
[0018] According to some embodiments of the present invention, the refrigeration assembly includes a vortex tube heat separation module, the air inlet of the vortex tube heat separation module is connected to the gas diversion and regulating assembly, and the cold air outlet of the vortex tube heat separation module is connected to the gas mixing chamber.
[0019] According to some embodiments of the present invention, a hot gas cooling assembly is further included, the hot gas cooling assembly including a plate heat exchanger, the air inlet of the plate heat exchanger being connected to the hot gas outlet of the vortex tube heat separation module, and the water inlet of the plate heat exchanger being connected to a water flow regulating assembly.
[0020] According to some embodiments of the present invention, a feedback component is also included, the feedback including an ambient temperature and dust monitor for monitoring temperature and dust concentration in the environment.
[0021] According to some embodiments of the present invention, the gas diversion and regulating assembly includes a mechanical three-way regulating valve, the nozzle is a Venturi fan-shaped nozzle, and the ambient temperature and dust monitor achieves passive monitoring through a bimetallic strip and the principle of light scattering.
[0022] A method for using a rapid cooling and dust removal system for a mining face according to an embodiment of this application includes the following steps:
[0023] S1: The gas diversion regulating component is connected to the gas supply pipeline, and the water flow regulating component is connected to the water supply pipeline.
[0024] S2: The gas diversion and regulation component delivers 30%-70% of the gas to the refrigeration component, and the gas diversion and regulation component delivers 70%-30% of the gas to the gas mixing chamber. The refrigeration component generates cold air and delivers it to the gas mixing chamber. The cold air and the diverted gas mix in the gas mixing chamber to form low-temperature gas.
[0025] S3: The gas mixing device delivers low-temperature gas to the gas-water mixing device, and the water flow regulating component delivers water to the gas-water mixing device. The low-temperature gas interacts with the water flow in the gas-water mixing chamber to form a supersaturated low-temperature gas-water mixture, which is then sprayed onto the working surface through the nozzle.
[0026] S4: The high-temperature gas generated by the refrigeration component is delivered to the plate heat exchanger, and the water flow regulating component delivers water to the plate heat exchanger. The high-temperature gas is discharged after heat exchange in the plate heat exchanger, and the water that has absorbed heat in the plate heat exchanger is discharged into the roadway drainage ditch.
[0027] S5: The ambient temperature and dust monitor provides real-time feedback on temperature and dust concentration, and allows manual adjustment of the airflow ratio delivered by the gas diversion regulating component to the cooling component and the gas mixing chamber.
[0028] The method of using a rapid cooling and dust removal system for a mining face according to an embodiment of the present invention has at least the following beneficial effects:
[0029] The gas diversion and regulation component is connected to an external gas supply pipeline, and the water flow regulation component is connected to an external water supply pipeline. The system requires no external power supply, directly utilizing the existing high-pressure gas and water sources in the mine, ensuring safety and reliability, and is suitable for special working conditions such as flammable and explosive environments. In the gas-water mixing device, gas and water are directly mixed, eliminating the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate. The gas diversion and regulation component adjusts the gas ratio delivered to the cooling component and the gas mixing chamber, thereby regulating the temperature of the mixed gas in the gas mixing chamber. The system integrates cooling and dust removal functions, is compact, and its modular design facilitates flexible deployment in narrow tunnels.
[0030] Additional aspects and advantages of the invention will be set forth in part in the description which follows. Attached Figure Description
[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:
[0032] Figure 1 This is a schematic diagram of the rapid cooling and dust removal system for the mining face according to an embodiment of the present invention;
[0033] Figure 2 This is a schematic diagram of the gas mixing device of the rapid cooling and dust removal system for the mining face according to an embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of the air-water mixing device of the rapid cooling and dust removal system for the mining face according to an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the structure of the gradient cross-section airflow regulating duct of the rapid cooling and dust removal system for the mining face according to an embodiment of the present invention.
[0036] Icon labels:
[0037] 100. Gas mixing device; 110. Gas mixing chamber; 120. Perforated plate; 130. First mixing inlet; 140. Second mixing inlet; 150. Mixing outlet;
[0038] 200. Refrigeration components; 210. Eddy current tube thermal separation module;
[0039] 300. Gas diversion and regulation assembly; 310. Gradual cross-section airflow regulation duct;
[0040] 400. Gas-water mixing device; 410. Gas-water mixing chamber; 420. Cold air inlet; 430. Water jet inlet; 440. Gas-water mixture outlet;
[0041] 500. Water flow regulating assembly; 510. First water flow control valve; 520. Second water flow control valve;
[0042] 600, Nozzle;
[0043] 700. Hot air cooling assembly;
[0044] 800. Feedback component; 810. Ambient temperature and dust monitor; 820. Heat exchange temperature sensor;
[0045] 910. Gas supply pipeline; 920. Water supply pipeline. Detailed Implementation
[0046] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0047] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0048] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0049] Please see Figure 1 , Figure 2 and Figure 3According to an embodiment of the present invention, a rapid cooling and dust removal system for a mining face includes a gas mixing device 100, a cooling component 200, a gas flow regulating component 300, a gas-water mixing device 400, a water flow regulating component 500, and a nozzle 600. The gas mixing device 100 has a gas mixing chamber 110 inside. The cooling component 200 is connected to the gas mixing chamber 110 via a pipeline and is used to supply cold air into the gas mixing chamber 110. The gas flow regulating component 300 is connected to a gas supply pipeline 910, the gas mixing chamber 110, and the cooling component 200 via pipelines. The gas flow regulating component 300 is used to distribute the gas supplied from the gas supply pipeline 910 to the gas mixing chamber 110 and the cooling component 200 according to a preset ratio. The gas-water mixing device 400 has a gas-water mixing chamber 410 inside, which is connected to the gas mixing chamber 110 via a pipeline. The water flow regulating component 500 is connected to the water supply pipe 920 and the air-water mixing chamber 410 via pipelines. The water flow regulating component 500 is used to regulate the flow rate of the water delivered to the air-water mixing chamber 410. The nozzle 600 is connected to the air-water mixing chamber 410 and is used to spray the air-water mixture for cooling and dust removal.
[0050] The gas diversion and regulation component 300 is connected to an external gas supply pipeline 910, and the water flow regulation component 500 is connected to an external water supply pipeline 920. The system requires no external power supply, directly utilizing the existing high-pressure gas and water sources in the mine, ensuring safety and reliability, and is suitable for special working conditions such as flammable and explosive environments. In the gas-water mixing device 400, gas and water are directly mixed, eliminating the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate. The gas diversion and regulation component 300 regulates the gas ratio delivered to the cooling component 200 and the gas mixing chamber 110, thereby regulating the temperature of the mixed gas in the gas mixing chamber 110. The system integrates cooling and dust removal functions, is compact, and its modular design facilitates flexible deployment in narrow tunnels.
[0051] In some embodiments, see Figure 1 , Figure 2 and Figure 3The gas-water mixing device 400 is provided with a cold air inlet 420, a water jet inlet 430, and a gas-water mixture outlet 440, all of which are connected to the gas-water mixing chamber 410. The cold air inlet 420 and the gas-water mixture outlet 440 are respectively located at both ends of the gas-water mixing device 400 along its length. The water jet inlet 430 is located on the side wall of the gas-water mixing chamber 410. The cold air inlet 420 is connected to the gas mixing chamber 110, the gas-water mixture outlet 440 is connected to the nozzle 600, and the water jet inlet 430 is connected to the water flow regulating component 500. The water flow regulating component 500 includes a first water flow control valve 510, which regulates the flow rate of water delivered to the gas-water mixing chamber 410. High-speed, low-temperature air is input into the air-water mixing chamber 410 through the cold air inlet 420. The high-speed, low-temperature air directly impacts and atomizes the water flow input through the air-water mixing chamber 410. The water flow input through the air jet inlet 430 is atomized in situ through pneumatic shearing and ejection, generating a supersaturated low-temperature air-water mixture. This eliminates the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate.
[0052] In some embodiments, see Figure 1 , Figure 2 and Figure 4 A gradually increasing cross-sectional area airflow regulating duct 310 is connected between the gas diversion regulating component 300 and the gas mixing device 100. The cross-sectional area of the gradually increasing cross-sectional area airflow regulating duct 310 gradually increases in the direction away from the gas diversion regulating component 300. The interior of the gradually increasing cross-sectional area airflow regulating duct 310 adopts a gradually expanding structure, gradually increasing the inner diameter of the cavity to reduce the gas flow velocity. By changing the cross-sectional area, the gas flow velocity and pressure are regulated.
[0053] In some embodiments, see Figure 1 , Figure 2 and Figure 3The gas mixing device 100 is provided with multiple perforated plates 120, which are evenly spaced apart. The gas mixing device 100 has a first mixing inlet 130, a second mixing inlet 140, and a mixing outlet 150. The first mixing inlet 130 and the second mixing inlet 140 are both located at one end of the gas mixing device 100 along its length, and the mixing outlet 150 is located at the other end of the gas mixing device 100 along its length. The surfaces of the multiple perforated plates 120 are perpendicular to the length of the gas mixing device 100. The first mixing inlet 130 is connected to the gas diversion and regulating component 300; the second mixing inlet 140 is connected to the cold air outlet of the refrigeration component 200; and the mixing outlet 150 is connected to the cold air inlet 420 of the gas-water mixing device 400. Multiple perforated plates 120 are installed in the gas mixing device 100 to achieve efficient mixing of cold air and split air through turbulent diffusion; this allows the air input from the gas splitting regulating component 300 and the cold air input from the refrigeration component 200 to be fully mixed to form a low-temperature gas with a relatively uniform temperature.
[0054] In some embodiments, see Figure 1 , Figure 2 and Figure 3 Two adjacent perforated plates 120 are spaced apart from the upper and lower inner walls of the gas mixing chamber 110, respectively. One perforated plate 120 is spaced apart from the upper inner wall of the gas mixing chamber 110, and the other perforated plate 120 is spaced apart from the lower inner wall of the gas mixing chamber 110. This makes the flow channel in the gas mixing chamber 110 S-shaped, increasing the total length of the gas flow channel and allowing the air input from the gas diversion and regulating component 300 and the cold air input from the refrigeration component 200 to mix thoroughly, forming a relatively uniform low-temperature gas.
[0055] In some embodiments, see Figure 1 , Figure 2 and Figure 3 The refrigeration assembly 200 includes a vortex tube thermal separation module 210. The inlet of the vortex tube thermal separation module 210 is connected to the gas diversion and regulating assembly 300, and the cold gas outlet of the vortex tube thermal separation module 210 is connected to the gas mixing chamber 110. The vortex tube thermal separation module 210 is a straight-tube vortex tube that does not require external power and directly utilizes high-pressure gas to generate thermal separation. The vortex tube thermal separation module 210 does not require a pre-cooling process and can complete thermal separation within 30 seconds. The cold end outlet temperature range is -30℃ to +25℃, and the cold end response speed is ≤5 seconds.
[0056] In some embodiments, see Figure 1 , Figure 2 and Figure 3The rapid cooling and dust removal system for the mining face also includes a hot air cooling component 700, which includes a plate heat exchanger. The air inlet of the plate heat exchanger is connected to the hot air outlet of the vortex tube heat and cold separation module 210, and the water inlet of the plate heat exchanger is connected to a water flow regulating component 500. The water flow regulating component 500 includes a second water flow control valve 520, which controls the flow rate of water into the plate heat exchanger. The plate heat exchanger is a corrugated plate heat exchanger, and its cooling water is for single use and is discharged directly after cooling. A heat exchange temperature sensor 820 is installed at the exhaust port of the plate heat exchanger. The heat exchange temperature sensor 820 monitors the temperature of the gas discharged from the exhaust port of the plate heat exchanger, and then regulates the second water flow control valve 520. The plate heat exchanger adopts open direct-discharge cooling, eliminating the need for complex coolant circulation pumps, radiators, and storage containers, further simplifying the system and resulting in extremely low maintenance costs.
[0057] In some embodiments, see Figure 1 , Figure 2 and Figure 3 The rapid cooling and dust removal system for the mining face also includes a feedback component 800, which includes an ambient temperature and dust monitor 810. The ambient temperature and dust monitor 810 is used to monitor the temperature and dust concentration in the environment. The ambient temperature and dust monitor 810 collects environmental parameters of the working face in real time, allowing workers to manually adjust the gas diversion regulating component 300 and the water flow regulating component 500 to control the airflow and water mist flow rate.
[0058] In some embodiments, see Figure 1 , Figure 2 and Figure 3 The gas diversion and regulating assembly 300 includes a mechanical three-way regulating valve, allowing manual adjustment of the diversion ratio. The nozzle 600 is a Venturi fan-shaped nozzle 600, employing a Venturi-fan composite structure and made of ceramic-stainless steel composite material, which is wear-resistant and anti-fouling. The ambient temperature and dust monitor 810 achieves passive monitoring through a bimetallic strip and light scattering principle. Cooling and dust removal are achieved through a purely mechanical structure, offering fast response and low maintenance costs.
[0059] See Figure 1 , Figure 2 and Figure 3 A method for using a rapid cooling and dust removal system for a mining face according to an embodiment of this application includes the following steps:
[0060] S1: Gas flow regulating component 300 is connected to gas supply pipeline 910, and water flow regulating component 500 is connected to water supply pipeline 920.
[0061] S2: The gas diversion and regulation component 300 delivers 30%-70% of the gas to the refrigeration component 200, and the gas diversion and regulation component 300 delivers 70%-30% of the gas to the gas mixing chamber 110. The refrigeration component 200 generates cold gas and delivers it to the gas mixing chamber 110. The cold gas and the diverted gas mix in the gas mixing chamber to form low-temperature gas.
[0062] S3: The gas mixing device 100 delivers low-temperature gas to the gas-water mixing device 400, and the water flow regulating component 500 delivers water to the gas-water mixing device 400. The low-temperature gas interacts with the water flow in the gas-water mixing chamber 410 to form a supersaturated low-temperature gas-water mixture, which is then sprayed onto the working face through the nozzle 600.
[0063] S4: The high-temperature gas generated by the refrigeration component 200 is transported to the plate heat exchanger, and the water flow regulating component 500 transports water to the plate heat exchanger. The high-temperature gas is discharged after heat exchange in the plate heat exchanger, and the water that has absorbed heat in the plate heat exchanger is discharged into the roadway drainage ditch.
[0064] S5: The ambient temperature and dust monitor 810 provides real-time feedback on temperature and dust concentration, and allows manual adjustment of the airflow ratio delivered by the gas diversion regulating component 300 to the cooling component 200 and the gas mixing chamber 110.
[0065] The gas diversion and regulation component 300 is connected to an external gas supply pipeline 910, and the water flow regulation component 500 is connected to an external water supply pipeline 920. The system requires no external power supply, directly utilizing the existing high-pressure gas and water sources in the mine, ensuring safety and reliability, and is suitable for special working conditions such as flammable and explosive environments. In the gas-water mixing device 400, gas and water are directly mixed, eliminating the need for traditional water pumps and atomizers, resulting in a simple structure and low failure rate. The gas diversion and regulation component 300 regulates the gas ratio delivered to the cooling component 200 and the gas mixing chamber 110, thereby regulating the temperature of the mixed gas in the gas mixing chamber 110. The system integrates cooling and dust removal functions, is compact, and its modular design facilitates flexible deployment in narrow tunnels.
[0066] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0067] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A rapid cooling and dust removal system for mining faces, characterized in that, include: A gas mixing device, with an internal gas mixing chamber; A refrigeration component is connected to the gas mixing chamber via a pipeline, and the refrigeration component is used to deliver cold air into the gas mixing chamber. A gas diversion and regulation component is connected to a gas supply pipeline, a gas mixing chamber, and a refrigeration component via pipelines. The gas diversion and regulation component is used to deliver the gas from the gas supply pipeline to the gas mixing chamber and the refrigeration component according to a preset ratio. A gas-water mixing device has a gas-water mixing chamber inside, which is connected to a gas mixing chamber via a pipeline; A water flow regulating component is connected to a water supply pipeline and the air-water mixing chamber via pipelines. The water flow regulating component is used to regulate the flow rate of water delivered to the air-water mixing chamber. A nozzle is connected to the gas-water mixing chamber, and the nozzle is used to spray the gas-water mixture to cool and remove dust.
2. The rapid cooling and dust removal system for mining faces according to claim 1, characterized in that, The gas-water mixing device is provided with a cold air inlet, a water jet inlet, and a gas-water mixture outlet that connect to the gas-water mixing chamber. The cold air inlet and the gas-water mixture outlet are respectively located at both ends of the gas-water mixing device along its length. The water jet inlet is located on the side wall of the gas-water mixing chamber. The cold air inlet connects to the gas mixing chamber, the gas-water mixture outlet connects to the nozzle, and the water jet inlet connects to the water flow regulating component.
3. The rapid cooling and dust removal system for mining faces according to claim 1, characterized in that, A gradually changing cross-section airflow regulating duct is connected between the gas diversion regulating component and the gas mixing device. The cross-sectional area of the gradually changing cross-section airflow regulating duct gradually increases in the direction away from the gas diversion regulating component.
4. The rapid cooling and dust removal system for mining faces according to claim 1, characterized in that, The gas mixing device is provided with a plurality of perforated plates, which are evenly spaced apart. The gas mixing device has a first mixing inlet, a second mixing inlet, and a mixing outlet. The first mixing inlet and the second mixing inlet are both located at one end of the gas mixing device along its length, and the mixing outlet is located at the other end of the gas mixing device along its length. The surfaces of the plurality of perforated plates are arranged perpendicular to the length of the gas mixing device.
5. A rapid cooling and dust removal system for mining faces according to claim 4, characterized in that, The two adjacent porous plates are respectively spaced apart from the upper inner wall and the lower inner wall of the gas mixing chamber.
6. The rapid cooling and dust removal system for mining faces according to claim 1, characterized in that, The refrigeration component includes a vortex tube heat separation module, the air inlet of which is connected to the gas diversion and regulation component, and the cold air outlet of which is connected to the gas mixing chamber.
7. A rapid cooling and dust removal system for mining faces according to claim 6, characterized in that, It also includes a hot air cooling assembly, which includes a plate heat exchanger. The air inlet of the plate heat exchanger is connected to the hot air outlet of the vortex tube heat-cooling separation module, and the water inlet of the plate heat exchanger is connected to a water flow regulating assembly.
8. A rapid cooling and dust removal system for mining faces according to claim 1, characterized in that, It also includes a feedback component, which includes an ambient temperature and dust monitor for monitoring the temperature and dust concentration in the environment.
9. A rapid cooling and dust removal system for a mining face according to claim 8, characterized in that, The gas diversion and regulation assembly includes a mechanical three-way regulating valve, the nozzle is a Venturi fan-shaped nozzle, and the ambient temperature and dust monitor achieves passive monitoring through a bimetallic strip and the principle of light scattering.
10. A method of using a rapid cooling and dust removal system for a mining face according to any one of claims 1-9, characterized in that, Includes the following steps: S1: The gas diversion regulating component is connected to the gas supply pipeline, and the water flow regulating component is connected to the water supply pipeline. S2: The gas diversion and regulation component delivers 30%-70% of the gas to the refrigeration component, and the gas diversion and regulation component delivers 70%-30% of the gas to the gas mixing chamber. The refrigeration component generates cold air and delivers it to the gas mixing chamber. The cold air and the diverted gas mix in the gas mixing chamber to form low-temperature gas. S3: The gas mixing device delivers low-temperature gas to the gas-water mixing device, and the water flow regulating component delivers water to the gas-water mixing device. The low-temperature gas interacts with the water flow in the gas-water mixing chamber to form a supersaturated low-temperature gas-water mixture, which is then sprayed onto the working surface through the nozzle. S4: The high-temperature gas generated by the refrigeration component is delivered to the plate heat exchanger, and the water flow regulating component delivers water to the plate heat exchanger. The high-temperature gas is discharged after heat exchange in the plate heat exchanger, and the water that has absorbed heat in the plate heat exchanger is discharged into the roadway drainage ditch. S5: The ambient temperature and dust monitor provides real-time feedback on temperature and dust concentration, and allows manual adjustment of the airflow ratio delivered by the gas diversion regulating component to the cooling component and the gas mixing chamber.
Citation Information
Patent Citations
Integrated dedusting-cooling system and method for high-temperature mining working face of mine
CN119288591A
Coal mine underground dust removal device and dust removal method
CN108194123A
Spray aspirating air cooling device
CN204238969U