Production process of intelligent modular cement-based floor support plate without dismantling bottom die and floor support plate
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-03-27
Smart Images
Figure CN121733700A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of prefabricated building component technology, and in particular to a production process and a floor decking of an intelligent modular cement-based non-removable bottom formwork. Background Technology
[0002] Cement-based formwork-free floor decking is a new type of building component that combines the advantages of cast-in-place concrete integrity and prefabricated construction speed. Since the bottom formwork is permanently not removed and the steel truss is prefabricated in the factory, the on-site formwork erection, dismantling, and most of the steel reinforcement binding work are eliminated, greatly accelerating the construction speed and enabling simultaneous construction of multiple floors, significantly shortening the construction period.
[0003] The existing production process of cement-based formwork-free floor decking generally has the following problems: 1. High dependence on manual labor: a large amount of manual intervention is required in the process of mold cleaning, release agent spraying, and mesh cloth laying, which is inefficient and the quality is very unstable; 2. Poor process compatibility: traditional equipment is difficult to adapt to molds of different sizes or structures, and the machine needs to be stopped for adjustment when switching production specifications; 3. Environmental pollution: problems such as excessive release agent spraying and vibration dust overflow lead to the deterioration of the working environment. Summary of the Invention
[0004] In order to reduce the reliance on manual labor in the production process of floor decking and thus improve the quality stability of floor decking, this application provides an intelligent modular cement-based floor decking production process and floor decking.
[0005] This application provides a smart modular cement-based formwork-free floor deck production process and the following technical solution for the floor deck: Firstly, this application provides a production process for intelligent modular cement-based floor decking that does not require dismantling of the bottom formwork.
[0006] A smart modular cement-based floor decking production process that requires no formwork removal includes: S1: Set up at least one forming mold in the mold placement area, and clean the residue on the working surface of the forming mold at a fixed point after identifying the residue. S2: Based on the physical parameters of the working surface of the molding die, spray a release agent of a specified thickness onto the working surface of the molding die; S3: Pour concrete into the molding mold until the concrete reaches the designed height, then vibrate and compact it to form a cement base mold. S4: Place the steel truss into the forming mold until the bottom foot is embedded in the cement base mold; S5: Remove from the mold after curing.
[0007] By adopting the technical scheme, the forming mold is first placed in the specified position in the mold placing area, the number of the forming molds is at least one, the residual on the working surface of the forming mold is identified and cleaned at the specified position, then the release agent with the specified thickness is sprayed on the working surface of the forming mold based on the physical parameters of the working surface of the forming mold, then the concrete is poured into the forming mold until the concrete reaches the designed height and is vibrated to compact and form the cement base mold, then the steel bar truss is placed into the forming mold until the bottom of the steel bar truss is embedded into the cement base mold, and finally the mold is removed after curing; the designed intelligent modular cement-based non-dismantling base mold floor support plate production process can reduce the cleaning workload of the working surface of the forming mold by identifying the residual and cleaning at the specified position, can realize the appropriate spraying of the release agent by referring to the physical parameters such as the temperature and the surface roughness of the working surface of the forming mold, and can effectively control the pouring volume of the concrete by relying on the distribution equipment to pour the concrete, and comprehensively, the dependence on manual labor in the production process of the floor support plate can be reduced to improve the quality stability of the floor support plate.
[0008] In a specific implementable scheme, in the step S1, the image recognition technology is adopted to detect the residual on the working surface of the forming mold, and the high-pressure cleaning nozzle and the flexible scraper are adopted to clean the residual at the specified position, and the dust is recycled synchronously by the vacuum recycling mode during the cleaning process.
[0009] By adopting the technical scheme, the residual on the working surface of the forming mold can be recycled synchronously during the cleaning at the specified position, and the possibility of the deterioration of the working environment caused by the overflow of the residual release agent or the concrete dust can be reduced.
[0010] In a specific implementable scheme, in the step S2, the physical parameters of the forming mold include the surface roughness of the working surface of the forming mold and the temperature of the forming mold, and the release agent is sprayed by the nozzle with the multi-angle rotation design.
[0011] By adopting the technical scheme, the appropriate spraying of the release agent can be realized according to the physical parameters such as the surface roughness and the temperature of the forming mold, the use amount of the release agent can be reduced as much as possible on the premise of realizing the smooth demolding of the floor support plate, the use cost of the release agent can be reduced, and the cleaning workload after the demolding of the floor support plate can be reduced.
[0012] In a specific implementable scheme, the step S3 includes: S31: The glass fiber mesh cloth is laid in the forming mold, and the tension of the glass fiber mesh cloth is adjusted. S32: pouring concrete into the forming mold, dynamically adjusting the concrete distribution path based on the three-dimensional modeling data during pouring, cooperating with laser scanning to detect the concrete distribution thickness, and simultaneously adjusting the vibration frequency and amplitude of the forming mold in real time according to the fluidity of the concrete until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold.
[0013] By adopting the technical scheme, the strength of the cement base mold can be improved through the glass fiber mesh.
[0014] In a specific implementable scheme, in the step S4, the steel bar truss is inserted into the vibration mold stage of the cement base mold, so that the steel bar truss is in a multi-frequency band composite vibration mode.
[0015] By adopting the technical scheme, the tightness of the combination between the steel bar truss and the concrete during the insertion process can be improved, the possibility of generating air bubbles in the concrete can be reduced, and the quality of the floor support plate can be improved.
[0016] In a specific implementable scheme, in the step S5, the segmented curing of the floor support plate is performed by cooperating the atomizing spraying mechanism with the temperature and humidity sensor during the curing process.
[0017] By adopting the technical scheme, the working state of the atomizing spraying mechanism can be controlled according to the detection value of the temperature and humidity sensor, so that the curing effect of the floor support plate can be improved.
[0018] In a specific implementable scheme, in the step S5, the vacuum suction cup is used to cooperate with the tension sensor to realize the taking-out operation of the floor support plate during the mold stripping process.
[0019] By adopting the technical scheme, the possibility of damage of the floor support plate during the mold stripping process can be avoided.
[0020] In a specific implementable scheme, in the step S2, the partition plate is relatively moved in the forming mold, the target forming cavity is obtained by partitioning the inner cavity of the forming mold through the partition plate, and the demolding agent with the specified thickness is sprayed on the inner surface of the target forming cavity.
[0021] By adopting the technical scheme, the partition of the inner cavity of the forming mold can be realized through the partition plate, and then floor support plates with different lengths can be produced under the premise of not stopping the machine according to actual needs.
[0022] In a second aspect, the application provides a cement-based disassembly-free base mold floor support plate.
[0023] In summary, the application has at least one of the following beneficial technical effects: 1. The designed intelligent modular cement-based non-dismantling formwork floor production process can reduce the cleaning workload of the forming mold working surface by identifying and cleaning the residues at the designated point, can realize the appropriate spraying of the release agent by referring to the physical parameters such as temperature and surface roughness of the forming mold working surface, and can effectively control the pouring volume of concrete by relying on the distribution equipment to realize the first pouring and the second pouring of concrete. In summary, it can also reduce the dependence on manual labor during the production process of the floor, thereby improving the quality stability of the floor.
[0024] 2. The designed intelligent modular cement-based non-dismantling formwork floor production process can realize the recycling of the cleared residues during the process of cleaning the residues on the working surface of the forming mold, thereby reducing the possibility of environmental deterioration caused by the overflow of release agent residues or concrete dust.
[0025] 3. The designed intelligent modular cement-based non-dismantling formwork floor production process can realize the appropriate spraying of the release agent according to the physical parameters such as surface roughness and temperature of the forming mold, thereby reducing the use amount of the release agent as much as possible under the premise of realizing the smooth demolding of the floor, thereby reducing the use cost of the release agent and the cleaning workload after the floor is demolded. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic diagram of the intelligent modular cement-based non-dismantling formwork floor production system of the embodiment of the present application.
[0027] Figure 2 is a partial structural schematic diagram in Figure 1
[0028] Figure 3 is a three-dimensional state schematic diagram of Figure 2
[0029] REFERENCE SIGNS: 1, mold placing area; 2, mold intelligent cleaning unit; 3, release agent spraying unit; 4, concrete distribution unit; 5, temperature and humidity curing unit; 6, release agent temporary storage module; 7, concrete temporary storage module; 8, material distribution module; 9, floor demolding module; 10, vibration into mold unit; 11, separation module. DETAILED DESCRIPTION
[0030] The present application will be further described in detail below in combination with the accompanying Figures 1-3 The embodiment of the present application discloses an intelligent modular cement-based non-dismantling formwork floor production process and a floor.
[0031] In a first aspect, the present application provides an intelligent modular cement-based non-dismantling formwork floor production process.
[0032] In a first aspect, the present application provides an intelligent modular cement-based non-dismantling formwork floor production process.
[0033] Referring to Figure 1 An intelligent modular cement-based demoulding formwork production process comprises: S1: at least one forming mold is arranged in the table mold placement area 1, and after identifying the residues on the working surface of the forming mold, point cleaning is performed; S2: based on the physical parameters of the working surface of the forming mold, a specified thickness of release agent is sprayed on the working surface of the forming mold; S3: pouring concrete into the forming mold until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold; S4: placing a steel bar truss into the forming mold until the foot is embedded in the cement base mold; S5: demoulding after curing.
[0034] By identifying the residues and then performing point cleaning, the cleaning workload of the working surface of the forming mold can be reduced. By referring to the physical parameters of the working surface of the forming mold, such as temperature and surface roughness, appropriate spraying of the release agent can be achieved. The pouring of concrete is realized by the distribution equipment, which can effectively control the pouring volume of the concrete. In summary, the dependence on manual labor in the production process of the formwork can be reduced, thereby improving the quality stability of the formwork.
[0035] Further, in step S1, the image recognition technology is used to detect the residues on the working surface of the forming mold, and the point cleaning of the residues is realized by the high-pressure cleaning nozzle and the flexible scraper. Dust recovery is simultaneously performed by using a vacuum recovery method during the cleaning process. The residues on the working surface of the forming mold can be cleaned and recovered simultaneously, thereby reducing the possibility of environmental deterioration caused by the overflow of release agent residues or concrete dust.
[0036] Further, in step S2, the physical parameters of the forming mold include the surface roughness of the working surface of the forming mold and the temperature of the forming mold. The release agent is sprayed by using a nozzle with a multi-angle rotating design. The appropriate spraying of the release agent can be realized according to the physical parameters of the forming mold, such as the surface roughness and the temperature. The use amount of the release agent is reduced as much as possible under the premise of smooth demoulding of the formwork, thereby reducing the use cost of the release agent and the cleaning workload after the formwork is demoulded.
[0037] Specifically, step S3 comprises: S31: laying a glass fiber mesh cloth in the forming mold and adjusting the tension of the glass fiber mesh cloth; S32: pouring concrete into the forming mold, dynamically adjusting the concrete distribution path based on the three-dimensional modeling data during pouring, cooperating with laser scanning to detect the concrete distribution thickness, and simultaneously adjusting the vibration frequency and amplitude of the forming mold in real time according to the fluidity of the concrete until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold.
[0038] Specifically, in step S4, the steel bar truss is inserted into the vibration mold stage of the cement base mold, so that the steel bar truss is in a multi-band composite vibration mode.
[0039] More specifically, in step S5, the segmented curing of the floor support plate is carried out by the atomizing spraying mechanism and the temperature and humidity sensor during the curing process, and the working state of the atomizing spraying mechanism can be controlled according to the detection value of the temperature and humidity sensor, so as to improve the curing effect of the floor support plate; and the floor support plate is taken out by the vacuum suction cup combined with the tension sensor during the stripping process, which can avoid the possibility of damage during the stripping process of the floor support plate.
[0040] On the basis of the above scheme, in step S2, a partition plate is relatively moved inside the forming mold, the target forming cavity is obtained by partitioning the inner cavity of the forming mold through the partition plate, and a specified thickness of release agent is sprayed on the inner surface of the target forming cavity. The partition plate can be used to partition the inner cavity of the forming mold, and different lengths of floor support plates can be produced without stopping under actual needs.
[0041] In summary, an intelligent modular cement-based non-dismantling base mold floor support plate production process comprises: S1: at least one forming mold is arranged in the table mold placement area 1, and after the residual material on the working surface of the forming mold is identified, point cleaning is performed, wherein the image recognition technology is used to detect the residual material on the working surface of the forming mold, and the point cleaning of the residual material is realized by the high-pressure cleaning nozzle and the flexible scraper, and the dust is recycled by the vacuum recycling method during the cleaning process; S2: based on the physical parameters of the working surface of the forming mold, a partition plate is relatively moved inside the forming mold, the target forming cavity is obtained by partitioning the inner cavity of the forming mold through the partition plate, and a specified thickness of release agent is sprayed on the target forming cavity, wherein the physical parameters of the forming mold include the surface roughness of the working surface of the forming mold and the temperature of the forming mold, and the release agent spraying is carried out by the nozzle with multi-angle rotation design; S3: pouring concrete into the forming mold until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold; S31: laying the glass fiber mesh cloth into the forming mold and adjusting the tension of the glass fiber mesh cloth; S32: pouring concrete into the forming mold, dynamically adjusting the concrete distribution path based on the three-dimensional modeling data during pouring, cooperating with laser scanning to detect the concrete distribution thickness, and simultaneously adjusting the vibration frequency and amplitude of the forming mold in real time according to the fluidity of the concrete until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold; S4: placing the steel bar truss into the forming mold until the foot is embedded in the cement base mold, wherein the steel bar truss is in a multi-frequency composite vibration mode during the vibration embedding stage into the cement base mold; S5: demolding after curing, wherein the floor support plate is cured in sections during the curing process by using an atomizing spraying mechanism and a temperature and humidity sensor, and the floor support plate is taken out during the demolding process by using a vacuum chuck combined with a tension sensor.
[0042] In addition, the embodiment of the present application also discloses an intelligent modular cement-based non-dismantling bottom mold floor support plate production system for realizing an intelligent modular cement-based non-dismantling bottom mold floor support plate production process.
[0043] Referring to Figure 1 and Figure 2 , specifically, the intelligent modular cement-based non-dismantling bottom mold floor support plate production system comprises a mold placing area 1, a mold intelligent cleaning unit 2, a release agent spraying unit 3, a concrete distribution unit 4, a temperature and humidity curing unit 5, a release agent temporary storage module 6, a concrete temporary storage module 7, a material distribution module 8 and a floor support plate demolding module 9. The forming mold is connected with the mold placing area 1 through a vibration table, and a plurality of forming molds are placed on the mold placing area 1 in the same direction.
[0044] Referring to Figure 1 and Figure 2 , the release agent temporary storage module 6 and the concrete temporary storage module 7 are located on one side of the long side direction of the forming mold, the mold intelligent cleaning unit 2, the release agent spraying unit 3, the concrete distribution unit 4 and the temperature and humidity curing unit 5 are movably connected to the material distribution module 8, the material distribution module 8 can move along the long side direction of the forming mold, the release agent spraying unit 3 and the concrete distribution unit 4 can reciprocate between the receiving area and the discharging area, the mold intelligent cleaning unit 2 is used to clean the working surface of the forming mold, the temperature and humidity curing module can realize the temperature and humidity curing operation of the floor support plate in the forming mold, the floor support plate demolding module 9 is installed on the mold placing area 1, and the floor support plate demolding module 9 can make the formed floor support plate separate from the forming mold. Referring to Figure 2 and Figure 3Specifically, the material distribution unit comprises a mounting frame body, a track and a plurality of walking wheels. The track is laid on the mold placing area 1, and the number of the track is two. The two tracks are arranged in parallel, and the forming mold is located between the two tracks. The number of the walking wheels is multiple. The walking wheels are bolted to the mounting frame body, and the walking wheels cooperate with the track to realize the movement of the mounting frame body along the track trajectory.
[0045] With reference to Figure 2 and Figure 3 , specifically, the mold intelligent cleaning unit 2 comprises a first moving block, an intelligent identification camera, a high-pressure cleaning nozzle, a flexible scraper arranged in a telescopic manner, and a vacuum suction cover. The first moving block is movably connected to the mounting frame body through a walking mechanism, and the moving direction of the first moving block is perpendicular to the track. The intelligent identification camera is connected to the first moving block and is arranged towards the forming mold. The high-pressure cleaning nozzle is bolted to the first moving block, and the high-pressure cleaning nozzle is connected with a gas supply mechanism through a pipeline. The flexible scraper is connected to the first moving block, and the flexible scraper is telescopic in the vertical direction to change the distance between the working surface of the forming mold. The vacuum suction cover is bolted to the first moving block, and the vacuum suction cover is connected with a vacuum generating mechanism through a pipeline. The intelligent identification camera captures and analyzes the image of the working surface of the forming mold through the processor, and then obtains the position coordinates of the residual material. When cleaning the residual material on the working surface of the forming mold, the gas supply mechanism cooperates with the high-pressure cleaning nozzle and the flexible scraper to realize the point cleaning of the residual material. The dust generated in the cleaning process is sucked away by the vacuum suction cover.
[0046] With reference to Figure 2 and Figure 3 , specifically, the mold release agent spraying unit 3 comprises a second moving block, a mold release agent spraying head with a multi-angle rotating function, and a liquid storage tank. The second moving block is movably connected to the mounting frame body through a walking mechanism, and the moving direction of the second moving block is perpendicular to the track. The mold release agent spraying head is bolted to the second moving block, and the mold release agent spraying head is arranged towards the working surface of the forming mold. The top wall of the liquid storage tank is formed with a liquid injection port, and the liquid storage tank is in communication with the mold release agent spraying head through a pipeline.
[0047] With reference to Figure 2 and Figure 3 , the concrete distribution unit 4 comprises a third moving block and a storage tank. The third moving block is movably connected to the mounting frame body through a walking mechanism, and the moving direction of the third moving block is perpendicular to the track. The top wall of the storage tank is formed with a material inlet, and the storage tank is bolted to the third moving block. A material outlet is formed below the storage tank, and the material outlet is controlled to open and close or the opening range is controlled by an electric control valve. The mold release agent temporary storage module 6 and the concrete temporary storage module 7 each comprise a frame body and at least one storage tank for storing mold release agent or concrete.
[0048] With reference to Figure 2 andFigure 3 The temperature and humidity curing unit 5 comprises a fourth moving block, an atomizing spraying mechanism and a temperature and humidity sensor. The fourth moving block is movably connected to the mounting frame body through a walking mechanism, and the moving direction of the fourth moving block is perpendicular to the track. The atomizing spraying mechanism is installed on the fourth moving block and is used to spray water mist to the floor deck in the forming mold. The temperature and humidity sensor is bolted to the fourth moving block and is used to detect the temperature and humidity of the floor deck in the forming mold.
[0049] Referring to Figure 1 The floor deck demolding module 9 comprises a fixed frame, a walking crane and a vacuum chuck. The fixed frame is connected to the mold placing area 1. The lower end of the walking crane is rollingly connected to the fixed frame through a wheel body. The vacuum chuck is connected to the walking crane through a lifting rod, and the lifting rod can lift the vacuum chuck in the vertical direction. A tension sensor is arranged on the lifting rod of the vacuum chuck to sense the tension during lifting, so as to judge the demolding condition of the floor deck.
[0050] Referring to Figure 2 and Figure 3 The mounting frame body is further connected to a vibration into mold unit 10. The vibration into mold unit 10 comprises a fifth moving block and a truss robot. The fifth moving block is movably connected to the mounting frame body through a walking mechanism, and the moving direction of the fifth moving block is perpendicular to the track. The truss robot is connected to the fifth moving block, and the truss robot can grab the steel truss and apply multi-frequency band composite vibration to the steel truss after clamping the steel truss.
[0051] Referring to Figure 1 and Figure 2 The intelligent modular cement-based non-dismantling bottom mold floor deck production system further comprises a partition module 11. The partition module 11 comprises a walking frame body and a partition plate. The walking frame body is rollingly connected to the mold placing area 1, and the partition plate is fixedly welded to the walking frame body. A sliding gap is left between the partition plate and the working surface of the forming mold, and the moving direction of the partition plate is arranged along the long edge direction of the forming mold.
[0052] In summary, based on the intelligent modular cement-based non-dismantling bottom mold floor deck production system, the intelligent modular cement-based non-dismantling bottom mold floor deck production process comprises: S1: At least one forming mold is arranged in the mold placing area 1, and after the residual material on the working surface of the forming mold is identified, point cleaning is performed. During the point cleaning, the mounting base body realizes the movement of the first moving block through the cooperation of the track and the walking wheel. The first moving block moves at the same time to drive the mold intelligent cleaning unit 2 to move. After the intelligent equipment camera shoots the picture of the forming working surface and detects and analyzes the residual material on the working surface of the forming mold by using the image recognition technology, the point cleaning of the residual material is realized through the cooperation of the high-pressure cleaning nozzle and the flexible scraper. During the cleaning process, dust recovery is simultaneously performed by using the vacuum recovery mode realized by the vacuum suction cover. S2: Based on the physical parameters of the forming die working surface, the partition plate is relatively moved inside the forming die, wherein the movement of the partition plate is realized by the walking frame body, and the target forming cavity is obtained after the forming die inner cavity is separated by the partition plate. The movement of the release agent spraying unit 3 is realized by the cooperation of the track and the walking wheel of the mounting frame body, until the liquid storage tank moves below the discharge port of the release agent temporary storage module 6. The release agent temporary storage module 6 injects release agent into the liquid storage tank through the injection port, and then moves the release agent spray head by the second moving block to spray the release agent with a specified thickness on the target forming cavity. The physical parameters of the forming die include the surface roughness of the forming die working surface and the temperature of the forming die, and the release agent spraying adopts a multi-angle rotating designed spray head; S3: The mounting frame body realizes the movement of the concrete distribution unit 4 through the cooperation of the track and the walking wheel, until the storage tank moves to the discharge port of the concrete temporary storage module 7. The concrete temporary storage module 7 pours concrete into the storage tank through the inlet, and pours concrete into the forming die, until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold; S31: The glass fiber mesh cloth is laid in the forming die, and the tension of the glass fiber mesh cloth is manually adjusted; S32: Pouring concrete into the forming die, based on the three-dimensional modeling data, dynamically adjusting the concrete distribution path during pouring, and cooperating with laser scanning to detect the concrete distribution thickness, and simultaneously adjusting the vibration frequency and amplitude of the forming die according to the fluidity of the concrete in real time, until the concrete reaches the designed height and is vibrated and compacted to form a cement base mold; S4: Put the steel bar truss into the forming die until the foot is embedded in the cement base mold; S5: After curing, the mold is removed, wherein during the curing process, the temperature and humidity curing unit 5 is first moved into position by the mounting frame body, and then the floor support plate is segmented cured by the atomizing spray mechanism and the temperature and humidity sensor. During the demolding process, the vacuum suction cup is first moved into position by the walking crane, and then the floor support plate is taken out by the vacuum suction cup combined with the tension sensor.
[0053] The implementation principle of the embodiment of the application is that at least one forming mold is arranged in the mold placing area 1, and after the residual substances on the working surface of the forming mold are identified, the residual substances are cleaned at the fixed points, wherein when the residual substances are cleaned at the fixed points, the image recognition technology is used to detect the residual substances on the working surface of the forming mold, and the residual substances are cleaned at the fixed points by using the high-pressure cleaning nozzle and the flexible scraper, and the dust is recycled synchronously by using the vacuum recycling mode during the cleaning process; based on the physical parameters of the working surface of the forming mold, the separating plate is relatively moved in the forming mold, the target forming cavity is obtained by separating the inner cavity of the forming mold by using the separating plate, and the release agent with the specified thickness is sprayed on the target forming cavity, wherein the physical parameters of the forming mold include the surface roughness of the working surface of the forming mold and the temperature of the forming mold, and the spraying of the release agent is performed by using the nozzle with the multi-angle rotation design; the glass fiber mesh cloth is laid in the forming mold, and the tension of the glass fiber mesh cloth is adjusted, and then the concrete is poured into the forming mold, the concrete distribution path is dynamically adjusted based on the three-dimensional modeling data during the pouring, and the thickness of the concrete distribution is detected by using the laser scanning, and the vibration frequency and the amplitude of the forming mold are adjusted in real time according to the fluidity of the concrete until the concrete reaches the designed height and is vibrated and compacted to form the cement base mold; the steel bar truss is placed in the forming mold until the bottom of the steel bar truss extends into the cement base mold; and during the vibration into the mold stage of the steel bar truss extending into the concrete, the steel bar truss is in the multi-frequency band composite vibration mode; the mold is removed after curing, wherein the floor support plate is cured in sections by using the atomizing spraying mechanism and the temperature and humidity sensor during the curing process, and the floor support plate is taken out by using the vacuum suction cup combined with the tension sensor during the mold removing process; the residual substances are cleaned at the fixed points after being identified, which can reduce the cleaning workload of the working surface of the forming mold, the physical parameters such as the temperature and the surface roughness of the working surface of the forming mold are referred to, the appropriate spraying of the release agent is realized, the first pouring and the second pouring of the concrete are realized by using the distribution equipment, the pouring volume of the concrete can be effectively controlled, and the dependence on the manual work during the production of the floor support plate can be reduced, so that the quality stability of the floor support plate is improved.
[0054] In a second aspect, the embodiment of the application discloses a cement-based non-dismantling formwork plate.
[0055] The cement-based non-dismantling formwork plate is processed by using the intelligent modular cement-based non-dismantling formwork plate production process disclosed in the first aspect of the application.
[0056] The above are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made on the basis of the structure, shape and principle of the application should be covered within the protection scope of the application.
Claims
1. A production process for intelligent modular cement-based floor decking that requires no formwork removal, characterized in that: include: S1: Set at least one molding die in the mold placement area (1) and clean the residue on the working surface of the molding die at a fixed point after identifying the residue. S2: Based on the physical parameters of the working surface of the molding die, spray a release agent of a specified thickness onto the working surface of the molding die; S3: Pour concrete into the molding mold until the concrete reaches the designed height, then vibrate and compact it to form a cement base mold. S4: Place the steel truss into the forming mold until the bottom foot is embedded in the cement base mold; S5: Remove from the mold after curing.
2. The intelligent modular cement-based formwork-free floor deck production process according to claim 1, characterized in that: In step S1, image recognition technology is used to detect residues on the working surface of the molding die, and high-pressure cleaning nozzles and flexible scrapers are used to clean the residues at specific points. During the cleaning process, a vacuum recovery method is used to simultaneously recover dust.
3. The intelligent modular cement-based floor decking production process according to claim 1, characterized in that: In step S2, the physical parameters of the molding die include the surface roughness of the working surface of the molding die and the temperature of the molding die, and the release agent is sprayed using a multi-angle rotating nozzle.
4. The intelligent modular cement-based floor decking production process according to claim 1, characterized in that: Step S3 includes: S31: Lay the fiberglass mesh into the molding mold and adjust the tension of the fiberglass mesh; S32: Concrete is poured into the molding mold. During pouring, the concrete placement path is dynamically adjusted based on the three-dimensional modeling data, and the thickness of the concrete placement is detected by laser scanning. At the same time, the vibration frequency and amplitude of the molding mold are adjusted in real time according to the flowability of the concrete until the concrete reaches the design height and is vibrated and compacted to form a cement base mold.
5. The intelligent modular cement-based formwork-free floor deck production process according to claim 1, characterized in that: In step S4, the vibratory insertion stage in which the steel truss extends into the cement base mold causes the steel truss to be in a multi-frequency composite vibration mode.
6. The intelligent modular cement-based floor decking production process according to claim 1, characterized in that: In step S5, the floor decking is segmented and cured using a misting spraying mechanism and a temperature and humidity sensor.
7. The intelligent modular cement-based formwork-free floor deck production process according to claim 6, characterized in that: In step S5, a vacuum suction cup combined with a tension sensor is used to remove the floor decking during the demolding process.
8. The intelligent modular cement-based formwork-free floor deck production process according to any one of claims 1-7, characterized in that: In step S2, a partition plate moves relative to the mold inside the molding die. The inner cavity of the molding die is divided by the partition plate to obtain the target molding cavity. A release agent of a specified thickness is sprayed on the inner surface of the target molding cavity.
9. A cement-based floor decking that requires no formwork removal, characterized in that, It is manufactured using the intelligent modular cement-based non-removable bottom formwork floor deck production process as described in any one of claims 1-8.