A steel bar mesh welding robot and a welding method thereof
Patent Information
- Application Number
- CN202511943787.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2045-12-22
AI Technical Summary
[0003]在实现本发明过程中,发明人发现现有技术中至少存在以下问题:现有的封锚钢筋网片焊接方式多依赖人工操作,不仅劳动强度大,而且生产效率低下,焊接质量也难以保证稳定
根据本发明的钢筋网片焊接机器人,实现了从钢筋调直剪切到网片焊接再到码垛的全流程自动化作业,减少了人工操作环节,大大缩短了生产周期,提高了生产效率。调直剪切机、网片焊接台和码垛工位分布设计合理,布局紧凑,解决了现有技术生产效率低、焊接质量不稳定以及无法实现全流程自动化作业等问题,实现钢筋网片焊接的高效化、自动化和精准化。
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Figure CN121755967B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated processing technology for steel mesh, and in particular to a steel mesh welding robot and its welding method. Background Technology
[0002] Anchoring mesh, or simply anchoring mesh, is a type of welded steel mesh installed at the ends of prestressed structural members to fix and reinforce the anchoring concrete (or mortar). After the prestressed steel strands (steel strands or wires) are tensioned, their ends are exposed. To protect these ends from corrosion and ensure that the prestress is effectively transferred to the concrete, these ends need to be "wrapped" in concrete; this area is called the "anchoring zone" or "anchoring zone." The anchoring mesh acts like a "skeleton" within this zone, enhancing the integrity of the anchoring concrete and preventing cracking and spalling.
[0003] In the process of developing this invention, the inventors discovered at least the following problems in the prior art: Existing methods for welding anchored rebar mesh largely rely on manual operation, which is not only labor-intensive but also inefficient, and the welding quality is difficult to guarantee consistently. While some automated welding equipment has emerged in the market with the development of automation technology, it is limited by the structure and size of the anchored rebar mesh, resulting in deficiencies in the clamping of rebar segments and the fixing of the rebar mesh, thus affecting the precision and efficiency of the welding. Summary of the Invention
[0004] The present invention aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, the purpose of this invention is to propose a steel mesh welding robot and its welding method, which can realize automated operation, reduce manual operation, greatly shorten the production cycle, and improve production efficiency.
[0006] To achieve the above objectives, the first aspect of the present invention provides a steel mesh welding robot, comprising: A straightening and shearing machine is used to straighten steel bars and cut them to a predetermined length to form multiple steel bar segments. A wire mesh welding table is used to support and position the steel bar segments for welding into a steel mesh. The palletizing station is used to stack the welded steel mesh. A robotic arm is positioned between the straightening and shearing machine, the wire mesh welding table, and the palletizing station. A feeding tray is rotatably connected to the end of the robotic arm, and multiple feeding fixtures are evenly distributed on its outer periphery; the feeding fixtures are configured to, under the drive of the robotic arm, clamp multiple steel bar segments from the straightening and shearing machine and place the steel bar segments on the mesh welding table in a preset arrangement. An automatic welding arm is used to weld steel bar segments placed on the mesh welding table to form a steel mesh. The palletizing component, installed in the front center of the feeding tray, is configured to grip the welded steel mesh under the drive of the robotic arm and transfer it to the palletizing station for stacking.
[0007] According to one embodiment of the present invention, the outer periphery of the feeding tray is provided with a plurality of radially extending protrusions, the feeding fixture includes a base plate, a driving member, a clamping member and a mounting plate, the base plate is fixedly connected to the protrusions, the driving member is mounted on the base plate; the mounting plate is connected to the driving member; the clamping member is disposed on the mounting plate and is pulsatorically connected to the driving member, and is configured to clamp or release the steel bar segment under the drive of the driving member.
[0008] According to one embodiment of the present invention, the clamping members are arranged in pairs, and the clamping surfaces of the two clamping members arranged opposite to each other are respectively provided with arc-shaped notches that match the outer contour of the steel bar segment.
[0009] According to one embodiment of the present invention, the robotic arm is provided with a drive motor, and the output shaft of the drive motor is connected to the center of the loading tray.
[0010] According to one embodiment of the present invention, the stacking component is provided with a plurality of double-headed telescopic rods and a plurality of pairs of grippers, each pair of grippers being connected to two telescopic ends of the double-headed telescopic rods; under the drive of the double-headed telescopic rods, the grippers move synchronously toward or away from each other to clamp or release the steel mesh.
[0011] According to one embodiment of the present invention, the gripper is a block structure, and V-shaped gripping grooves are respectively provided on the opposite sides of the same pair of grippers.
[0012] According to one embodiment of the present invention, the mesh welding table includes at least one welding table surface, and the welding table surface is provided with a plurality of pads for supporting the reinforcing mesh. The top of the pads is provided with a limiting groove adapted to the reinforcing bar segment. The pads include two different heights, which are respectively used to support the upper reinforcing bar segment and the lower reinforcing bar segment of the reinforcing mesh. A plurality of positioning abutments are provided on the outer periphery of the plurality of pads for positioning the reinforcing mesh.
[0013] According to one embodiment of the present invention, the welding table is further provided with a plurality of clamping mechanisms. The clamping mechanism includes a pressure rod and two pressure arms. The pressure rod penetrates the welding table vertically, and the two pressure arms are fixedly connected to the pressure rod and arranged perpendicularly to each other in the horizontal plane. The pressure rod is used to drive the pressure arms to move up and down to clamp or loosen the upper and lower steel bar segments of the steel mesh.
[0014] According to one embodiment of the present invention, the pressure arm includes a fixed part and a sliding part, the fixed part is mounted on the pressure rod, and the sliding part is slidably connected to the fixed part in the horizontal direction.
[0015] A second aspect of this invention provides a welding method for a rebar mesh welding robot, implemented based on the rebar mesh welding robot described in the first aspect, the method comprising: Step S1: Load the steel bars into the straightening and shearing machine, which straightens the steel bars and then cuts them into steel bar segments. In step S2, the robotic arm moves the feeding tray to the straightening and shearing machine, and the steel bar segments are sequentially clamped by the straightening and shearing machine through multiple feeding fixtures on the outer periphery, and then placed on the mesh welding table in sequence. Step S3: Weld the steel bar segments on the mesh welding table into a steel mesh. In step S4, the robotic arm drives the stacking components to press against the steel mesh from top to bottom, and removes the steel mesh through the grippers and moves it to the stacking station; Step S5: Repeat steps S1 to S4 until the preset number of steel mesh welding tasks are completed.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: The steel mesh welding robot of the present invention realizes fully automated operation from steel bar straightening and shearing to mesh welding and stacking, reducing manual operation links, greatly shortening the production cycle, and improving production efficiency. The straightening and shearing machine, mesh welding table, and stacking station are rationally designed and compactly laid out, solving the problems of low production efficiency, unstable welding quality, and inability to achieve fully automated operation in existing technologies, thus realizing high efficiency, automation, and precision in steel mesh welding.
[0017] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. Wherein: Figure 1 This is a top view of a steel mesh welding robot proposed in an embodiment of the present invention.
[0019] Figure 2 This is a three-dimensional structural schematic diagram of a steel mesh welding robot according to an embodiment of the present invention.
[0020] Figure 3 This is a schematic diagram of the structure of a robotic arm in one embodiment of the present invention.
[0021] Figure 4 This is a schematic diagram of the feeding tray in one embodiment of the present invention.
[0022] Figure 5 This is a schematic diagram of the feeding fixture in one embodiment of the present invention.
[0023] Figure 6 This is a schematic diagram of the structure of the driving component in one embodiment of the present invention.
[0024] Figure 7 This is a schematic diagram of the structure of the mesh welding station in one embodiment of the invention.
[0025] Explanation of reference numerals in the attached figures: 1-Straightening and shearing machine; 2-Wire mesh welding table; 3-Robotic arm; 4-Automatic welding arm; 5-Piling station; 6-Feeding tray; 7-Piling parts; 8-Rebar segments; 9-Feeding fixture; 10-Driver; 11-Clamping parts; 12-Double-head telescopic rod; 13-Mounting plate; 14-Grippers; 15-Connecting rod; 16-Positioning support; 17-Fixing part; 18-Sliding part; 19-Pressure rod; 20-Padded block. Detailed Implementation
[0026] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the invention, and should not be construed as limiting the invention. Rather, embodiments of the invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0027] The following is for reference. Figures 1 to 7 This describes a steel mesh welding robot according to an embodiment of the present invention.
[0028] See Figures 1 to 4 According to an embodiment of the present invention, a steel mesh welding robot includes a straightening and shearing machine 1, a mesh welding table 2, a robotic arm 3, an automatic welding arm 4, a stacking station 5, a feeding tray 6, and stacked parts 7.
[0029] The straightening and shearing machine 1 is used to straighten the reinforcing bars and cut them to a predetermined length, forming multiple reinforcing bar segments 8. The length of the reinforcing bar segments 8 is selected according to actual needs and is not limited. The mesh welding table 2 is used to support and position the reinforcing bar segments 8 for welding into reinforcing mesh. The stacking station 5 is used to stack the welded reinforcing mesh. The robotic arm 3 is located between the straightening and shearing machine 1, the mesh welding table 2, and the stacking station 5. The working range of the robotic arm 3 covers the straightening and shearing machine 1, the mesh welding table 2, and the stacking station 5. As the motion execution component of the entire reinforcing mesh welding robot, it is responsible for driving the feeding tray 6 and the stacking components 7 to move between different stations, realizing the transfer of reinforcing bar segments 8 and reinforcing mesh. The feeding tray 6 is rotatably connected to the end of the robotic arm 3, and multiple feeding fixtures 9 are evenly distributed on its outer periphery. The feeding tray 6 can rotate, allowing multiple feeding fixtures 9 on its outer periphery to sequentially clamp the reinforcing bar segments 8 from the straightening shearing machine 1. The number of feeding fixtures 9 corresponds to the number of reinforcing bar segments 8 forming a single reinforcing mesh. The feeding fixtures 9 are configured, driven by the robotic arm 3, to clamp multiple reinforcing bar segments 8 from the straightening shearing machine 1 and place them on the mesh welding table 2 according to a preset arrangement. The automatic welding arm 4 is used to weld the reinforcing bar segments 8 placed on the mesh welding table 2 to form a reinforcing mesh. The end of the automatic welding arm 4 is equipped with a welding device. The specific type of welding device is set according to actual needs and is not limited. For example, a CO2 shielded welding machine is used, resulting in a high-quality weld. The stacking component 7 is installed at the front center of the feeding tray 6 and is configured, driven by the robotic arm 3, to clamp the welded reinforcing mesh and transfer it to the stacking station 5 for stacking.
[0030] The steel mesh welding robot according to embodiments of the present invention achieves fully automated operation from steel bar straightening and shearing to mesh welding and stacking, reducing manual operation steps, greatly shortening the production cycle, and improving production efficiency. The straightening and shearing machine, mesh welding table, and stacking station are rationally designed and compactly laid out, solving the problems of low production efficiency, unstable welding quality, and inability to achieve fully automated operation in existing technologies, thus realizing high efficiency, automation, and precision in steel mesh welding.
[0031] Combination Figure 3 and Figure 4 As shown, the outer periphery of the feeding tray 6 has multiple radially extending protrusions. The feeding fixture 9 includes a base plate, a driving component 10, a clamping component 11, and a mounting plate 13. The base plate is fixedly connected to the protrusions, and the driving component 10 is mounted on the base plate. The mounting plate 13 is connected to the driving component 10. The clamping component 11 is located on the mounting plate 13 and is connected to the driving component 10 for transmission. It is configured to clamp or release the reinforcing bar segment 8 under the drive of the driving component 10. Figure 5 and Figure 6As shown, in one example, the sidewall of the protrusion is a flat surface. The loading fixture 9 is mounted on the flat surface via a base plate, and two adjacent loading fixtures 9 do not interfere with each other when clamping the rebar segment 8. The driving component 10 can be any of a cylinder, an electric actuator, or a hydraulic cylinder. The piston end of the driving component 10 extends along the direction perpendicular to the base plate. The mounting plate 13 is specifically set on both sides of the driving component 10 corresponding to the length direction of the rebar segment 8. Two clamping components 11 are hinged to the upper end of the mounting plate 13. The clamping components 11 are hinged between the two mounting plates 13 via pins. The lower ends of the two clamping components 11 are far apart to form a bent portion, thus serving as the lever arm for driving the clamping components 11. A crossbar is provided on the piston rod of the driving component 10. The two ends of the crossbar are connected to the bent portion via connecting rods 15, so that the clamping components 11 are driven by the extension and retraction of the piston rod of the driving component 10. The two driving components 10 of the same loading fixture 9 are driven synchronously.
[0032] Furthermore, in order to ensure the stability of the clamped steel bar segment 8, the clamping members 11 are arranged in pairs, and the clamping surfaces of the two clamping members 11 arranged opposite each other are provided with arc-shaped notches that match the outer contour of the steel bar segment 8.
[0033] In some embodiments, such as Figure 4 As shown, the robotic arm 3 is equipped with a drive motor, the output shaft of which is connected to the center of the loading tray 6. The loading tray 6 is rotated according to actual needs, and the corresponding stacking components 7 can rotate with it. The stacking components 7 protrude outwards along the axial direction of the loading tray 6 to grip the finished steel mesh. The stacking components 7 are equipped with multiple double-headed telescopic rods 12 and multiple pairs of grippers 14, each pair of grippers 14 connected to the two telescopic ends of the double-headed telescopic rods 12. Driven by the double-headed telescopic rods 12, the grippers 14 move synchronously towards or away from each other to clamp or release the steel mesh. The double-headed telescopic rods 12 are electrically or pneumatically powered, and multiple double-headed telescopic rods 12 are driven synchronously and evenly distributed along the length of the stacking components 7 to ensure the stability of gripping the steel mesh.
[0034] In one example, the gripper 14 is a block structure, and the opposite sides of the same pair of grippers 14 are provided with V-shaped clamping grooves, which can limit the steel mesh and prevent the steel mesh from falling off during the clamping process.
[0035] Combination Figure 1 and Figure 7 As shown, in some embodiments, the mesh welding table 2 includes at least one welding surface, on which multiple blocks 20 for supporting the reinforcing mesh are provided. The top of each block 20 has a limiting groove adapted to the reinforcing bar segment 8. The blocks 20 include two different heights, used to support the upper and lower reinforcing bar segments of the mesh, respectively. Multiple positioning supports 16 are provided around the outer periphery of the blocks for positioning the reinforcing mesh and ensuring the accuracy of the welded mesh.
[0036] Multiple clamping mechanisms are also provided on the welding table. These clamping mechanisms ensure that the reinforcing bar segments 8 do not deflect or shift through vertical compression. The specific type of clamping mechanism is set according to actual needs and is not limited thereto. In one example, the clamping mechanism can be a rotary cylinder. In another example, the clamping mechanism includes a pressure rod 19 and two pressure arms. The pressure rod 19 vertically penetrates the welding table, and the two pressure arms are fixedly connected to the pressure rod 19, arranged perpendicularly to each other in the horizontal plane. The pressure rod 19 is used to drive the pressure arms to move up and down, clamping or loosening the upper and lower reinforcing bar segments of the reinforcing mesh. To prevent interference when picking up and putting down the reinforcing mesh, the pressure arms include a fixed part 17 and a sliding part 18. The fixed part 17 is mounted on the pressure rod 19, and the sliding part 18 is slidably connected to the fixed part 17 in the horizontal direction. Specifically, for automation, the sliding part 18 and the fixed part 17 are respectively connected to both ends of the telescopic mechanism. The telescopic mechanism can be an electric cylinder or a pneumatic cylinder. The sliding part 18 is driven to move horizontally relative to the fixed part 17 by the telescopic movement of the telescopic mechanism, thereby adjusting the working position of the pressure arm. The fixed part 17 is mounted on the pressure rod 19, and the sliding part 18 is slidably mounted on the end of the fixed part 17 away from the pressure rod 19. After the sliding part 18 is retracted by the telescopic mechanism, it is located within the mesh of the steel mesh, so as not to interfere with the placement and removal of the steel mesh.
[0037] This invention also proposes a welding method for a rebar mesh welding robot, based on the rebar mesh welding robot described in the above embodiments. The implementation process of this method is as follows: Step S1: Load the steel bars into the straightening and shearing machine 1. After straightening the steel bars, the straightening and shearing machine 1 cuts them into steel bar segments 8.
[0038] In this embodiment, the straightening and shearing machine 1 straightens the loaded reinforcing bars and removes bends and rust from their surfaces to achieve the specified straightness. Then, according to the preset reinforcing mesh size requirements, the straightened reinforcing bars are cut into reinforcing bar segments 8 of appropriate length.
[0039] In step S2, the robotic arm 3 moves the feeding tray 6 to the straightening and shearing machine, and the multiple feeding fixtures 9 on the outer periphery sequentially clamp the straightening and shearing machine 1, and then place the steel bar segments 8 sequentially onto the mesh welding table 2.
[0040] In this embodiment, the robotic arm 3 moves the feeding tray 6 to the vicinity of the straightening and shearing machine 1 according to a preset program. The feeding tray 6 rotates, aligning one of the feeding fixtures 9 with the rebar segment 8 at the outlet of the straightening and shearing machine 1. The piston rod of the drive unit 10 is pulled down, driving the two clamping members 11 to rotate around the hinge point through the crossbar, so that the two clamping members 11 move closer to each other and clamp the rebar segment 8 using the arc-shaped notch in the middle of the clamping surface. Then, the feeding tray 6 continues to rotate, and the multiple feeding fixtures 9 on the outer periphery sequentially clamp the rebar segment 8 from the straightening and shearing machine 1, and then place them sequentially onto the mesh welding table 2. During the transfer process, the robotic arm 3 adjusts the position and angle of the feeding tray 6 as needed to ensure that the rebar segment 8 is accurately placed at the designated position on the mesh welding table 2.
[0041] Step S3: Weld the steel bar segments 8 on the mesh welding table 2 into a steel mesh.
[0042] In this embodiment, after a sufficient number of steel bar segments 8 are placed on the mesh welding table 2, the automatic welding arm 4 is activated or welding is performed manually. The automatic welding arm 4 is equipped with a welding device at its end, which welds the intersections of the steel bar segments 8 according to a preset welding program. During the welding process, the pad 20 of the mesh welding table 2 positions and supports the steel bar segments 8 through the limiting groove, and the positioning support 16 further ensures the accurate positioning of the steel bar segments 8. The clamping mechanism drives the clamping arm through the clamping rod 19 to press and fix the corresponding steel bar segments 8 on the upper and lower layers of the steel mesh, preventing the steel bar segments 8 from moving during welding and ensuring welding quality.
[0043] In step S4, the robotic arm 3 drives the stacking component 7 to press against the steel mesh from top to bottom, and removes the steel mesh through the gripper 14 and moves it to the stacking station 5.
[0044] In this embodiment, the robotic arm 3 drives the stacking component 7 to move downwards, causing the grippers 14 to press against the reinforcing mesh. Two double-headed telescopic rods 12 extend from the same pair of grippers 14, bringing the two grippers 14 closer together and clamping the reinforcing mesh using V-shaped clamping grooves. Then, the stacking component 7 rotates, and the robotic arm 3 moves the stacking component 7 to the stacking station 5, placing the reinforcing mesh in the designated position for stacking.
[0045] Step S5: Repeat steps S1 to S4 until the preset number of steel mesh welding tasks are completed.
[0046] The welding method of the steel mesh welding robot proposed in this embodiment of the invention has the following advantages: 1. Continuous operation capability: It can operate 24 hours a day without interruption, without rest, and can adapt to high-intensity production needs.
[0047] 2. Parallel processing capability: Multi-station collaboration (such as simultaneous grabbing and welding) reduces process connection time.
[0048] 3. Standardized output: Programmed control eliminates batch differences, making it especially suitable for large-scale repetitive operations.
[0049] 4. Transparent maintenance costs: Compared to hidden costs such as human training and workplace injuries, robot maintenance costs are easier to predict.
[0050] 5. High-risk operation alternatives: Avoid manual contact with high-temperature welding and steel bar rebound (the rebound accident rate can be reduced by more than 90%).
[0051] It should be noted that in the description of this invention, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0052] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0053] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0054] In the description of this invention, the terms "left," "right," "front," "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0055] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of the preferred embodiments of the invention includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the functions involved, as will be understood by those skilled in the art to which embodiments of the invention pertain.
[0056] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0057] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A steel mesh welding robot, characterized in that, include: A straightening and shearing machine (1) is used to straighten the steel bars and cut them to a predetermined length to form multiple steel bar segments (8). A mesh welding table (2) is used to support and position the steel bar segments (8) for welding into a steel mesh. The stacking station (5) is used to stack the welded steel mesh. A robotic arm (3) is positioned between the straightening and shearing machine (1), the mesh welding table (2), and the palletizing station (5); The feeding tray (6) is rotatably connected to the end of the robotic arm (3), and a plurality of feeding fixtures (9) are evenly distributed on its outer periphery. The feeding fixtures (9) are configured to, under the drive of the robotic arm (3), clamp a plurality of steel bar segments (8) from the straightening shearing machine (1) and place the steel bar segments (8) on the mesh welding table (2) in a preset arrangement. The outer periphery of the feeding tray (6) is provided with a plurality of radially extending protrusions. The feeding fixtures (9) include a base plate, a drive member (10), a clamping member (11) and a mounting plate (13). The base plate is fixedly connected to the protrusions, and the drive member (10) is mounted on the base plate. The mounting plate (13) is connected to the drive member (10). The clamping member (11) is provided on the mounting plate (13) and is connected to the drive member (10) in a transmission manner. It is configured to clamp or release the steel bar segments (8) under the drive of the drive member (10). An automatic welding arm (4) is used to weld the steel bar segments (8) placed on the mesh welding table (2) to form a steel mesh. The stacking component (7) is installed in the front middle of the feeding tray (6) and is configured to grip the welded steel mesh under the drive of the robotic arm (3) and transfer it to the stacking station (5) for stacking. The stacking component (7) is provided with multiple double-headed telescopic rods (12) and multiple pairs of grippers (14). Each pair of grippers (14) is connected to the two telescopic ends of the double-headed telescopic rods (12). Under the drive of the double-headed telescopic rods (12), the grippers (14) move synchronously towards or away from each other to clamp or release the steel mesh.
2. The steel mesh welding robot according to claim 1, characterized in that, The clamping members (11) are arranged in pairs, and the clamping surfaces of the two clamping members (11) arranged opposite each other are respectively provided with arc-shaped notches that match the outer contour of the steel bar segment (8).
3. The steel mesh welding robot according to any one of claims 1 to 2, characterized in that, The robotic arm (3) is equipped with a drive motor, and the output shaft of the drive motor is connected to the center of the loading tray (6).
4. The steel mesh welding robot according to claim 3, characterized in that, The gripper (14) is a block structure, and V-shaped gripping grooves are provided on the opposite sides of the same pair of grippers (14).
5. The steel mesh welding robot according to claim 1, characterized in that, The mesh welding table (2) includes at least one welding table surface, and the welding table surface is provided with a plurality of pads (20) for supporting the steel mesh. The top of the pads (20) is provided with a limiting groove adapted to the steel bar segment (8). The pads (20) include two different heights, which are respectively used to support the upper steel bar segment and the lower steel bar segment of the steel mesh. A plurality of positioning support pieces (16) are provided on the outer periphery of the plurality of pads (20) for positioning the steel mesh.
6. The steel mesh welding robot according to claim 5, characterized in that, The welding table is also provided with multiple pressing mechanisms. The pressing mechanism includes a pressing rod (19) and two pressing arms. The pressing rod (19) penetrates the welding table vertically, and the two pressing arms are fixedly connected to the pressing rod (19) and arranged perpendicularly to each other in the horizontal plane. The pressing rod (19) is used to drive the pressing arms to move up and down, pressing or releasing the upper and lower steel bar segments of the steel mesh.
7. The steel mesh welding robot according to claim 6, characterized in that, The pressure arm includes a fixed part (17) and a sliding part (18). The fixed part (17) is mounted on the pressure rod (19), and the sliding part (18) is slidably connected to the fixed part (17) in the horizontal direction.
8. A welding method for a steel mesh welding robot, characterized in that, The method, implemented using the steel mesh welding robot according to any one of claims 1 to 7, comprises: Step S1: Load the steel bars into the straightening and shearing machine (1). The straightening and shearing machine (1) straightens the steel bars and then cuts them into steel bar segments (8). In step S2, the robotic arm (3) moves the feeding tray (6) to the straightening and shearing machine, and the multiple feeding fixtures (9) on the outer periphery sequentially clamp the straightening and shearing machine (1), and then places the steel bar segments (8) sequentially onto the mesh welding table (2). Step S3: Weld the steel bar segments (8) on the mesh welding table (2) into a steel mesh; Step S4: The robotic arm (3) drives the stacking component (7) to press against the steel mesh from top to bottom, and removes the steel mesh through the gripper (14) and moves it to the stacking station (5). Step S5: Repeat steps S1 to S4 until the preset number of steel mesh welding tasks are completed.
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