Continuous production system and control method for color plastering gypsum slurry based on multi-stage dynamic mixing
Patent Information
- Application Number
- CN202510674657.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2045-05-23
AI Technical Summary
[0003]现有的彩色抹灰石膏浆料生产多是采用单级混合设备进行搅拌混合,导致彩色抹灰石膏浆料颜色分散不均匀,容易出现色差,且单级混合搅拌过程中,气泡不易排出,导致彩色抹灰石膏浆料均质效果差,影响彩色抹灰石膏浆料的生产质量,为此我们提出一种基于多级动态混合的彩色抹灰石膏浆料连续生产系统及控制方法
1、本发明设有串联的一级涡流预混装置、二级动态剪切混合装置和三级超声波均质装置,通过对彩色抹灰石膏原料进行一系列的涡流预混、动态剪切混合和超声波均质混合处理,逐步提升彩色抹灰石膏浆料生产过程中的分散均匀性,实现了彩色抹灰石膏浆料的高效、高质的连续生产;
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Figure CN121775713B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of colored plaster slurry production technology, specifically relating to a continuous production system and control method for colored plaster slurry based on multi-stage dynamic mixing. Background Technology
[0002] Colored plaster is a premixed dry powder material made from gypsum (α or β type hemihydrate gypsum) as the base material and by adding inorganic or organic pigments and functional additives (such as water-retaining agents, retarders, reinforcing fibers, etc.). Its core feature is that it has uniform color on its own and can be directly mixed with water for plastering construction of building walls without the need for secondary coatings or finishing layers, thus combining decoration and functionality.
[0003] Existing colored plaster mortar production methods mostly employ single-stage mixing equipment, resulting in uneven color dispersion and color differences. Furthermore, air bubbles are difficult to expel during single-stage mixing, leading to poor homogenization and affecting the production quality of the colored plaster mortar. To address this, we propose a continuous production system and control method for colored plaster mortar based on multi-stage dynamic mixing. Summary of the Invention
[0004] The purpose of this invention is to provide a continuous production system and control method for colored plaster slurry based on multi-stage dynamic mixing, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a continuous production system for colored plaster slurry based on multi-stage dynamic mixing, comprising: A primary eddy current premixing device is used for eddy current diffusion premixing of colored plaster powder raw materials. A two-stage dynamic shear mixing device is used to dynamically shear and mix premixed colored plaster dry powder raw materials and additives to obtain colored plaster slurry semi-finished products. The three-stage ultrasonic homogenizer is used to perform ultrasonic homogenization on the dynamically sheared colored plaster slurry to obtain the finished colored plaster slurry. The primary eddy current premixing device, the secondary dynamic shear mixing device, and the tertiary ultrasonic homogenizing device are connected in series using a negative pressure screw conveyor.
[0006] Preferably, the primary eddy premixing device includes a premixing tank and an eddy mixing mechanism, the eddy mixing mechanism being disposed on the premixing tank, and the bottom end of the premixing tank being connected to the secondary dynamic shear mixing device via a solenoid valve and the negative pressure screw conveyor. The eddy current mixing mechanism includes an eddy current motor, a first transmission roller, and eddy current blades; The eddy current motor is disposed at the upper end of the premixing tank, and the first transmission roller is connected to the output end of the eddy current motor and extends into the premixing tank; The vortex blades are provided in several groups, and the several groups of vortex blades are equally spaced on the first transmission roller, and each group of vortex blades is arranged in a ring on the outer periphery of the first transmission roller.
[0007] Preferably, the vortex blades are inclined downward along the rotation direction, and the inclination angle of the vortex blades is 30-50°.
[0008] Preferably, the upper end of the premix tank is provided with a plaster inlet port and a colored pigment inlet port, and an inclined feeding frame facing the first drive roller is provided at the positions corresponding to the plaster inlet port and the colored pigment inlet port inside the premix tank.
[0009] Preferably, the secondary dynamic shear mixing device includes a shear mixing tank and a dynamic shear mixing mechanism, wherein the shear mixing tank is connected to the bottom end of the premix tank via a solenoid valve and the negative pressure screw conveyor; The dynamic shearing and mixing mechanism includes a shearing and mixing motor, a second transmission roller, a double-ended shearing ring assembly, and a vortex dispersion assembly. The shear mixing motor is located at the upper end of the shear mixing tank. The second drive roller is connected to the output end of the shear mixing motor and extends into the shear mixing tank. Several double-ended shear ring assemblies are provided, and the several double-ended shear ring assemblies are equally spaced on the second drive roller. The eddy current dispersion assembly is located at the bottom end of the second drive roller.
[0010] Preferably, the double-ended shearing ring assembly includes a cross shearing ring, an arc-shaped shearing block, and a fixing rod; The cross shearing ring is provided in two parts, and the two cross shearing rings are connected by a number of fixed rods. Both cross shearing rings are sleeved and fixed on the second transmission roller. Each cross shearing ring has a number of arc-shaped shearing blocks on its outer periphery.
[0011] Preferably, the eddy current dispersion assembly includes an eddy current dispersion disk and a planetary gear set; The vortex dispersion disk is rotatably mounted at the bottom end of the second transmission roller via the planetary gear set, and the outer periphery of the vortex dispersion disk is provided with a number of arc-shaped shearing grooves, and the vortex dispersion disk is provided with vortex dispersion grooves distributed in a ring.
[0012] Preferably, the three-stage ultrasonic homogenizing device includes a homogenizing tank, an ultrasonic oscillation component, and a homogenizing mixing component; The homogenizing tank is connected to the bottom of the shear mixing tank via a solenoid valve and the negative pressure screw conveyor. The ultrasonic oscillation component is disposed in the inner cavity at the bottom of the homogenizing tank, and the homogenizing mixing component is disposed on the homogenizing tank.
[0013] Preferably, the homogenizing assembly includes a homogenizing motor, a third drive roller, and a homogenizing frame; The homogenizing motor is mounted on the homogenizing tank, the third drive roller is connected to the output end of the homogenizing motor and extends into the homogenizing tank, and the homogenizing frame is located below the third drive roller.
[0014] A control method for a continuous production system of colored plaster mortar based on multi-stage dynamic mixing includes the following steps: A. Eddy current premixing treatment: Plastering gypsum raw materials and colored pigments are fed into the premixing tank from the plastering gypsum inlet and the colored pigment inlet, respectively. Then, the plastering gypsum raw materials and colored pigments are tilted and conveyed to the center of the premixing tank through the inclined feeding frame, where they are mixed and conveyed together. Next, the eddy current motor is started, driving the first transmission roller and the eddy current blades to rotate. The eddy current blades with the inclined angle tumble and mix the plastering gypsum raw materials and colored pigments to obtain a premix of colored plastering gypsum dry powder raw materials. The premix of colored plastering gypsum dry powder raw materials is then conveyed to the shearing mixing tank through the solenoid valve and the negative pressure screw conveyor. B. Dynamic shearing and mixing process: Additives are fed into the shearing mixing tank, and then the shearing mixing motor is started, driving the second drive roller, the double-end shearing ring assembly and the vortex dispersion assembly to rotate. At this time, several cross shearing rings and arc shearing blocks shear and mix the premixed raw materials and additives of colored plastering gypsum dry powder. The planetary gear set drives the vortex dispersion disk to rotate, so that the arc shearing grooves and vortex dispersion grooves on the vortex dispersion disk form vortex shearing treatment, and perform vortex dynamic shearing and mixing of the premixed raw materials and additives of colored plastering gypsum dry powder to obtain the semi-finished product of colored plastering gypsum slurry. The semi-finished product of colored plastering gypsum slurry is then transported to the homogenizing tank through a solenoid valve and a negative pressure screw conveyor. C. Homogenization and mixing process: The ultrasonic oscillation component and the homogenizing mixing component are started. At this time, the ultrasonic oscillation component oscillates the semi-finished colored plaster slurry in the homogenizing tank. Then, the homogenizing mixing motor drives the homogenizing mixing frame to rotate through the third transmission roller. The homogenizing mixing frame, in combination with the oscillation of the ultrasonic oscillation component, homogenizes and mixes the semi-finished colored plaster slurry in the homogenizing tank and removes air bubbles from the semi-finished colored plaster slurry, thereby obtaining the finished colored plaster slurry and realizing the continuous production of colored plaster slurry.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. The present invention is equipped with a series of first-stage eddy current premixing device, second-stage dynamic shear mixing device and third-stage ultrasonic homogenizing device. By performing a series of eddy current premixing, dynamic shear mixing and ultrasonic homogenizing mixing treatments on the colored plaster raw materials, the dispersion uniformity of colored plaster slurry in the production process is gradually improved, and the efficient and high-quality continuous production of colored plaster slurry is realized. 2. The present invention is equipped with a first-stage vortex premixing device, which adopts a vortex mixing mechanism with an inclined angle. During use, multiple sets of vortex blades with inclined angles tumble and mix the plastering gypsum raw materials and colored pigments, so as to achieve rapid vortex tumbling and mixing of plastering gypsum raw materials and colored pigments. The stirring of multiple sets of vortex blades eliminates the agglomeration of raw materials, and the premixing uniformity reaches 90%, thereby improving the premixing effect of colored plastering gypsum dry powder raw materials. 3. This invention features a two-stage dynamic shearing and mixing device with a double-ended shearing ring assembly and a vortex dispersion assembly. In use, several cross-shaped shearing rings and arc-shaped shearing blocks shear and mix the premixed raw materials and additives of colored plastering gypsum dry powder. The planetary gear set drives the vortex dispersion disk to rotate, causing the arc-shaped shearing grooves and vortex dispersion grooves on the vortex dispersion disk to form vortex shearing treatment. This achieves vortex dynamic shearing and mixing of the premixed raw materials and additives of colored plastering gypsum dry powder, realizing efficient shearing and mixing of the premixed raw materials and additives. The double-ended shearing ring assembly and vortex dispersion assembly with dual shearing and mixing generate high-frequency vortex and shearing force, which quickly breaks up the agglomerates of the premixed raw materials and additives of colored plastering gypsum dry powder, dispersing the particle size of the sheared and mixed colored plastering gypsum slurry to below 5μm, further improving the shearing and mixing effect during the production of colored plastering gypsum slurry. 4. The present invention is equipped with a three-stage ultrasonic homogenizing device 3 having an ultrasonic oscillation component and a homogenizing mixing component. In use, the ultrasonic oscillation component oscillates the semi-finished colored plaster slurry in the homogenizing tank. Then, the homogenizing mixing motor drives the homogenizing mixing frame to rotate through the third transmission roller. The homogenizing mixing frame, combined with the oscillation of the ultrasonic oscillation component, homogenizes and mixes the semi-finished colored plaster slurry in the homogenizing tank, and removes air bubbles from the semi-finished colored plaster slurry. This can quickly eliminate air bubbles and improve the leveling properties of the colored plaster slurry, thereby improving the homogenization performance of the colored plaster slurry. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the system structure of the present invention in three dimensions; Figure 2 This is a three-dimensional structural diagram of the first-stage eddy current premixing device of the present invention; Figure 3This is a cross-sectional perspective view of the three-dimensional structure of the primary eddy current premixing device of the present invention. Figure 4 This is a side view of the first-stage eddy current premixing device of the present invention. Figure 5 This is a three-dimensional structural diagram of the two-stage dynamic shear mixing device of the present invention; Figure 6 This is a cross-sectional perspective view of the three-dimensional structure of the two-stage dynamic shearing and mixing device of the present invention; Figure 7 This is a three-dimensional structural diagram of the dynamic shearing and mixing mechanism of the present invention; Figure 8 This is a three-dimensional structural diagram of the dynamic shearing and mixing mechanism of the present invention; Figure 9 This is a three-dimensional structural diagram of the three-stage ultrasonic homogenizing device of the present invention; Figure 10 This is a cross-sectional structural schematic diagram of the three-stage ultrasonic homogenizing device of the present invention.
[0017] In the diagram: 1. Primary eddy current premixing device; 101. Premixing tank; 102. Eddy current mixing mechanism; 1021. Eddy current motor; 1022. First drive roller; 1023. Eddy current blades; 103. Plaster feed port; 104. Color pigment feed port; 105. Inclined feeding frame; 2. Secondary dynamic shear mixing device; 201. Shear mixing tank; 202. Dynamic shear mixing mechanism; 2021. Shear mixing motor; 2022. Second drive roller; 2023. Double-end shear ring assembly; 20231 1. Cross shear ring; 20232. Arc shear block; 20233. Fixed rod; 2024. Vortex dispersion assembly; 20241. Vortex dispersion disc; 20242. Planetary gear set; 20243. Arc shear tooth groove; 20244. Vortex dispersion groove; 3. Three-stage ultrasonic homogenizer; 301. Homogenizing tank; 302. Ultrasonic oscillation assembly; 303. Homogenizing mixing assembly; 3031. Homogenizing mixing motor; 3032. Third transmission roller; 3033. Homogenizing mixing frame; 4. Negative pressure screw conveyor. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Please see Figures 1-10 The present invention provides a continuous production system for colored plaster slurry based on multi-stage dynamic mixing, comprising: A primary eddy current premixing device 1 is used to perform eddy current diffusion premixing on colored plaster dry powder raw materials. The first-stage eddy premixing device 1 includes a premixing tank 101 and an eddy mixing mechanism 102. The eddy mixing mechanism 102 is installed on the premixing tank 101. The bottom end of the premixing tank 101 is connected to the second-stage dynamic shear mixing device 2 through a solenoid valve and a negative pressure screw conveyor 4. The upper end of the premixing tank 101 is provided with a plaster inlet port 103 and a colored pigment inlet port 104. An inclined feeding frame 105 facing the first drive roller 1022 is provided at the positions corresponding to the plaster inlet port 103 and the colored pigment inlet port 104 in the premixing tank 101. The eddy current mixing mechanism 102 includes an eddy current motor 1021, a first transmission roller 1022, and eddy current blades 1023. The eddy current motor 1021 is disposed at the upper end of the premixing tank 101, and the first transmission roller 1022 is connected to the output end of the eddy current motor 1021 and extends into the premixing tank 101. Several groups of eddy current blades 1023 are provided, and the several groups of eddy current blades 1023 are equally spaced on the first transmission roller 1022. Each group of eddy current blades 1023 is arranged in a ring on the outer periphery of the first transmission roller 1022. The eddy current blades 1023 are inclined downward along the rotation direction, and the inclination angle of the eddy current blades 1023 is 30-50°. The present invention is equipped with a primary vortex premixing device 1, which adopts a vortex mixing mechanism 102 with an inclined angle. In use, the plastering gypsum raw material and colored pigment are tumbled and mixed by multiple sets of vortex blades 1023 with an inclined angle, so as to achieve rapid vortex tumbling and mixing of plastering gypsum raw material and colored pigment. The agglomeration of raw materials is eliminated by stirring by multiple sets of vortex blades 1023, and the premixing uniformity reaches 90%, which improves the premixing effect of colored plastering gypsum dry powder raw material. The secondary dynamic shear mixing device 2 is used to dynamically shear and mix the premixed colored plaster dry powder raw materials and additives to obtain the semi-finished colored plaster slurry. The secondary dynamic shear mixing device 2 includes a shear mixing tank 201 and a dynamic shear mixing mechanism 202. The shear mixing tank 201 is connected to the bottom end of the premixing tank 101 through a solenoid valve and a negative pressure screw conveyor 4. The dynamic shear mixing mechanism 202 includes a shear mixing motor 2021, a second transmission roller 2022, a double-ended shear ring assembly 2023, and a vortex dispersion assembly 2024. The shear mixing motor 2021 is located at the upper end of the shear mixing tank 201. The second transmission roller 2022 is connected to the output end of the shear mixing motor 2021 and extends into the shear mixing tank 201. Several double-ended shear ring assemblies 2023 are provided, and the several double-ended shear ring assemblies 2023 are equally spaced on the second transmission roller 2022. The vortex dispersion assembly 2024 is located at the bottom end of the second transmission roller 2022. The double-ended shearing ring assembly 2023 includes a cross shearing ring 20231, an arc-shaped shearing block 20232, and a fixing rod 20233. There are two cross shearing rings 20231, which are connected by several fixing rods 20233. Both cross shearing rings 20231 are sleeved and fixed on the second transmission roller 2022. Several arc-shaped shearing blocks 20232 are provided on the outer periphery of each cross shearing ring 20231. The eddy current dispersion assembly 2024 includes an eddy current dispersion disk 20241 and a planetary gear set 20242. The eddy current dispersion disk 20241 is rotatably mounted at the bottom end of the second transmission roller 2022 via the planetary gear set 20242. The outer periphery of the eddy current dispersion disk 20241 is provided with a number of arc-shaped shearing grooves 20243, and the eddy current dispersion disk 20241 is provided with eddy current dispersion grooves 20244 distributed in a ring. This invention provides a two-stage dynamic shearing and mixing device 2 with a double-ended shearing ring assembly 2023 and a vortex dispersion assembly 2024. In use, several cross-shaped shearing rings 20231 and arc-shaped shearing blocks 20232 shear and mix the premixed raw materials and additives of colored plaster gypsum dry powder. A planetary gear set 20242 drives the vortex dispersion disk 20241 to rotate, causing the arc-shaped shearing grooves 20243 and vortex dispersion grooves 20244 on the vortex dispersion disk 20241 to form vortex shearing treatment, thus improving the color... The premixed raw materials and additives of colored plastering gypsum dry powder are subjected to eddy current dynamic shear mixing to achieve efficient shear mixing of the premixed raw materials and additives. The double-end shear ring component 2023 and the eddy current dispersion component 2024 are used for dual shear mixing to generate high-frequency eddy current and shear force, which quickly breaks up the agglomerates of the premixed raw materials and additives of colored plastering gypsum dry powder, so that the particle size of the shear-mixed colored plastering gypsum slurry is dispersed to below 5μm, further improving the shear mixing effect during the production of colored plastering gypsum slurry. The three-stage ultrasonic homogenizer 3 is used to perform ultrasonic homogenization on the dynamically sheared colored plaster slurry to obtain the finished colored plaster slurry. The three-stage ultrasonic homogenizing device 3 includes a homogenizing tank 301, an ultrasonic oscillation component 302, and a homogenizing mixing component 303. The homogenizing tank 301 is connected to the bottom end of the shear mixing tank 201 through a solenoid valve and a negative pressure screw conveyor 4. The ultrasonic oscillation component 302 is disposed in the inner cavity at the bottom end of the homogenizing tank 301, and the homogenizing mixing component 303 is disposed on the homogenizing tank 301. The homogenizing assembly 303 includes a homogenizing motor 3031, a third drive roller 3032, and a homogenizing frame 3033. The homogenizing motor 3031 is mounted on the homogenizing tank 301. The third drive roller 3032 is connected to the output end of the homogenizing motor 3031 and extends into the homogenizing tank 301. The homogenizing frame 3033 is located below the third drive roller 3032. This invention provides a three-stage ultrasonic homogenizing device 3 with an ultrasonic oscillation component 302 and a homogenizing mixing component 303. In use, the ultrasonic oscillation component 302 oscillates the semi-finished colored plaster slurry in the homogenizing tank 301. Then, the homogenizing mixing motor 3031 drives the homogenizing mixing frame 3033 to rotate through the third transmission roller 3032. The homogenizing mixing frame 3033, in conjunction with the oscillation of the ultrasonic oscillation component 302, homogenizes and mixes the semi-finished colored plaster slurry in the homogenizing tank 301, and removes air bubbles from the semi-finished colored plaster slurry. This can quickly eliminate air bubbles and improve the leveling properties of the colored plaster slurry, thereby improving the homogenization performance of the colored plaster slurry.
[0020] The primary eddy current premixing device 1, the secondary dynamic shear mixing device 2, and the tertiary ultrasonic homogenizing device 3 are connected in series by a negative pressure screw conveyor 4.
[0021] This invention is equipped with a series of primary eddy current premixing device 1, secondary dynamic shear mixing device 2, and tertiary ultrasonic homogenizing device 3. By performing a series of eddy current premixing, dynamic shear mixing, and ultrasonic homogenizing mixing processes on the colored plaster raw materials, the dispersion uniformity of the colored plaster slurry is gradually improved, thereby realizing the efficient and high-quality continuous production of colored plaster slurry.
[0022] The control method for a continuous production system of colored plaster slurry based on multi-stage dynamic mixing provided by the present invention includes the following steps: A. Eddy current premixing treatment: Plastering gypsum raw materials and colored pigments are fed into the premixing tank 101 through plastering gypsum inlet port 103 and colored pigment inlet port 104, respectively. Then, the plastering gypsum raw materials and colored pigments are tilted and conveyed to the center of the premixing tank 101 through the inclined feeding frame 105, where they are mixed and conveyed together. Then, the eddy current motor 1021 is started, driving the first transmission roller 1022 and the eddy current blade 1023 to rotate, so that the eddy current blade 1023 with the inclined angle tumbles and mixes the plastering gypsum raw materials and colored pigments to obtain a colored plastering gypsum dry powder raw material premix. The colored plastering gypsum dry powder raw material premix is then conveyed to the shearing mixing tank 201 through the solenoid valve and the negative pressure screw conveyor 4. B. Dynamic shearing and mixing process: Additives are fed into the shearing mixing tank 201, and then the shearing mixing motor 2021 is started, driving the second transmission roller 2022, the double-end shearing ring assembly 2023 and the vortex dispersion assembly 2024 to rotate. At this time, several cross shearing rings 20231 and arc shearing blocks 20232 shear and mix the premixed raw materials of colored plastering gypsum dry powder and additives. The planetary gear set 20242 drives the vortex dispersion disk 20241 to rotate, so that the arc shearing grooves 20243 and vortex dispersion grooves 20244 on the vortex dispersion disk 20241 form vortex shearing treatment, and perform vortex dynamic shearing and mixing on the premixed raw materials of colored plastering gypsum dry powder and additives to obtain the semi-finished product of colored plastering gypsum slurry. The semi-finished product of colored plastering gypsum slurry is then transported to the homogenizing tank 301 through the solenoid valve and the negative pressure screw conveyor 4. C. Homogenization and mixing process: The ultrasonic oscillation component 302 and the homogenizing mixing component 303 are started. At this time, the ultrasonic oscillation component 302 oscillates the semi-finished colored plaster slurry in the homogenizing tank 301. Then, the homogenizing mixing motor 3031 drives the homogenizing mixing frame 3033 to rotate through the third transmission roller 3032. The homogenizing mixing frame 3033, in combination with the oscillation of the ultrasonic oscillation component 302, homogenizes and mixes the semi-finished colored plaster slurry in the homogenizing tank 301 and removes air bubbles from the semi-finished colored plaster slurry, thereby obtaining the finished colored plaster slurry and realizing the continuous production of colored plaster slurry.
[0023] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous production system for colored plaster mortar based on multi-stage dynamic mixing, characterized in that, include: A primary eddy current premixing device (1) is used to premix colored plaster dry powder raw materials by eddy current diffusion. The secondary dynamic shearing and mixing device (2) is used to dynamically shear and mix the premixed colored plaster dry powder raw materials and additives to obtain the semi-finished colored plaster slurry. The three-stage ultrasonic homogenizing device (3) is used to perform ultrasonic homogenization on the dynamically sheared colored plaster slurry to obtain the finished colored plaster slurry. The first-stage eddy current premixing device (1), the second-stage dynamic shear mixing device (2), and the third-stage ultrasonic homogenizing device (3) are connected in series by a negative pressure screw conveyor (4). The first-stage eddy premixing device (1) includes a premixing tank (101) and an eddy mixing mechanism (102). The eddy mixing mechanism (102) is disposed on the premixing tank (101). The bottom end of the premixing tank (101) is connected to the second-stage dynamic shear mixing device (2) through a solenoid valve and the negative pressure screw conveyor (4). The eddy mixing mechanism (102) includes an eddy motor (1021), a first transmission roller (1022), and eddy blades (1023). The eddy current motor (1021) is disposed at the upper end of the premix tank (101), and the first transmission roller (1022) is connected to the output end of the eddy current motor (1021) and extends into the premix tank (101); The vortex blades (1023) are provided in several groups, and the several groups of vortex blades (1023) are equally spaced on the first transmission roller (1022), and each group of vortex blades (1023) is arranged in a ring on the outer periphery of the first transmission roller (1022). The secondary dynamic shear mixing device (2) includes a shear mixing tank (201) and a dynamic shear mixing mechanism (202). The shear mixing tank (201) is connected to the bottom end of the premix tank (101) through a solenoid valve and the negative pressure screw conveyor (4). The dynamic shear mixing mechanism (202) includes a shear mixing motor (2021), a second transmission roller (2022), a double-ended shear ring assembly (2023), and an eddy current dispersion assembly (2024). The shear mixing motor (2021) is located at the upper end of the shear mixing tank (201). The second transmission roller (2022) is connected to the output end of the shear mixing motor (2021) and extends into the shear mixing tank (201). Several double-ended shear ring assemblies (2023) are provided, and several double-ended shear ring assemblies (2023) are equally spaced on the second transmission roller (2022). The eddy current dispersion assembly (2024) is located at the bottom end of the second transmission roller (2022). The double-ended shearing ring assembly (2023) includes a cross shearing ring (20231), an arc-shaped shearing block (20232), and a fixing rod (20233). Two cross shear rings (20231) are provided. The two cross shear rings (20231) are connected by several fixed rods (20233). Both cross shear rings (20231) are sleeved and fixed on the second transmission roller (2022). Several arc-shaped shear blocks (20232) are provided on the outer periphery of each cross shear ring (20231). The eddy current dispersion assembly (2024) includes an eddy current dispersion disk (20241) and a planetary gear set (20242). The vortex dispersion disk (20241) is rotatably mounted on the bottom end of the second transmission roller (2022) via the planetary gear set (20242), and the outer periphery of the vortex dispersion disk (20241) is provided with a plurality of arc-shaped shearing tooth grooves (20243), and the vortex dispersion disk (20241) is provided with vortex dispersion grooves (20244) distributed in a ring.
2. The continuous production system for colored plaster mortar based on multi-stage dynamic mixing according to claim 1, characterized in that: The vortex blade (1023) is inclined downward along the rotation direction, and the inclination angle of the vortex blade (1023) is 30-50°.
3. The continuous production system for colored plaster slurry based on multi-stage dynamic mixing according to claim 2, characterized in that: The upper end of the premix tank (101) is provided with a plaster feed port (103) and a colored pigment feed port (104), and an inclined feeding frame (105) facing the first transmission roller (1022) is provided in the premix tank (101) at the positions corresponding to the plaster feed port (103) and the colored pigment feed port (104).
4. The continuous production system for colored plaster mortar based on multi-stage dynamic mixing according to claim 1, characterized in that: The three-stage ultrasonic homogenizing device (3) includes a homogenizing tank (301), an ultrasonic oscillation component (302), and a homogenizing mixing component (303). The homogenizing tank (301) is connected to the bottom end of the shear mixing tank (201) via a solenoid valve and the negative pressure screw conveyor (4). The ultrasonic oscillation assembly (302) is disposed in the inner cavity at the bottom end of the homogenizing tank (301), and the homogenizing mixing assembly (303) is disposed on the homogenizing tank (301).
5. The continuous production system for colored plaster slurry based on multi-stage dynamic mixing according to claim 4, characterized in that: The homogenizing assembly (303) includes a homogenizing motor (3031), a third drive roller (3032), and a homogenizing frame (3033). The homogenizing motor (3031) is mounted on the homogenizing tank (301), the third drive roller (3032) is connected to the output end of the homogenizing motor (3031) and extends into the homogenizing tank (301), and the homogenizing frame (3033) is mounted below the third drive roller (3032).
6. A control method for a continuous production system of colored plaster mortar based on multi-stage dynamic mixing according to any one of claims 1-5, characterized in that, Includes the following steps: A. Eddy current premixing treatment: Plastering gypsum raw materials and colored pigments are fed into the premix tank (101) through the plastering gypsum feed port (103) and the colored pigment feed port (104) respectively. Then, the plastering gypsum raw materials and colored pigments are tilted and conveyed to the center of the premix tank (101) through the inclined feeding frame (105) and mixed together. Then, the eddy current motor (1021) is started, driving the first transmission roller (1022) and the eddy current blade (1023) to rotate, so that the eddy current blade (1023) with the inclined angle tumbles and mixes the plastering gypsum raw materials and colored pigments to obtain the colored plastering gypsum dry powder raw material premix. The colored plastering gypsum dry powder raw material premix is conveyed to the shear mixing tank (201) through the solenoid valve and the negative pressure screw conveyor (4). B. Dynamic shearing and mixing process: Additives are fed into the shear mixing tank (201), and then the shear mixing motor (2021) is started, driving the second transmission roller (2022), the double-end shear ring assembly (2023) and the vortex dispersion assembly (2024) to rotate. At this time, several cross shear rings (20231) and arc shear blocks (20232) shear and mix the premixed raw materials of colored plastering gypsum dry powder and additives. The planetary gear set (20242) drives the vortex dispersion disk (20241) to rotate, so that the arc shear tooth groove (20243) and vortex dispersion groove (20244) on the vortex dispersion disk (20241) form vortex shear treatment, and perform vortex dynamic shear mixing on the premixed raw materials of colored plastering gypsum dry powder and additives to obtain the semi-finished product of colored plastering gypsum slurry. The semi-finished product of colored plastering gypsum slurry is then transported to the homogenizing tank (301) through the solenoid valve and the negative pressure screw conveyor (4). C. Homogenization and mixing process: The ultrasonic oscillation component (302) and the homogenizing mixing component (303) are started. At this time, the ultrasonic oscillation component (302) oscillates the semi-finished colored plaster slurry in the homogenizing tank (301). Then, the homogenizing mixing motor (3031) drives the homogenizing mixing frame (3033) to rotate through the third transmission roller (3032). The homogenizing mixing frame (3033) combines the oscillation treatment of the ultrasonic oscillation component (302) to homogenize and mix the semi-finished colored plaster slurry in the homogenizing tank (301) and remove the air bubbles in the semi-finished colored plaster slurry to obtain the finished colored plaster slurry, thus realizing the continuous production of colored plaster slurry.
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