Core curling device
By designing a three-roll bending mechanism and a coiling mechanism, the problems of high coil tension, surface scratches, difficulty in uncoiling, and inconvenience in uncoiling during the production of metal coils have been solved, achieving a high-quality and efficient coiling process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-04-03
AI Technical Summary
Existing coiling devices have problems in the metal coil production process, such as high tension due to the coil not being pre-bent, easy surface scratches, difficulty in unwinding, poor coiling stability, and inconvenience in unwinding.
The device employs a three-roll bending mechanism and a winding mechanism. The coordinated rotation of the bending roller assembly enables precise bending of the roll material. Combined with the roll adjustment assembly, width limiter, and clamping assembly, it ensures the adaptability and clamping force of the roll material, improves winding stability, and enables convenient unwinding through the tension adjustment cylinder.
It achieves low-tension curling, avoids scratches on the surface of the roll material, improves the quality and efficiency of curling, adapts to different specifications of roll materials, and reduces the intensity of manual labor.
Smart Images

Figure CN121776298A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal coil processing technology, and more specifically to a cored coiling device. Background Technology
[0002] In the production and processing of metal coils, the coiling process is one of the key steps. Its purpose is to roll the flat metal coil into a pre-set arc shape to facilitate subsequent storage, transportation, or further processing. Existing coiling devices generally have the following problems: First, the coil is not pre-bent before entering the coiling mechanism, resulting in high coiling tension, easy scratches between coils, and difficulty in unwinding; second, improper control of the coil clamping force during the coiling process can easily lead to loose coils or excessive compression damage; third, the unwinding process after winding is cumbersome, with low automation, affecting production efficiency.
[0003] To address the aforementioned technical problems, this invention proposes a cored winding device that, through optimized mechanism design, achieves precise bending, stable winding, and convenient unwinding of the rolled material, thereby improving the quality and efficiency of the winding process.
[0004] Therefore, it is of great significance to provide a cored winding device to solve the problems existing in the prior art. Summary of the Invention
[0005] In view of this, the purpose of this application is to provide a cored winding device to solve the problems of high roll tension, easy surface scratches, difficulty in unwinding, poor winding stability and inconvenience in unwinding existing winding devices.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A cored coiling device includes a three-roll bending mechanism for bending the curvature of a coil and a coiling mechanism for coiling the coil into shape; the three-roll bending mechanism and the coiling mechanism are arranged sequentially along the coil conveying direction, and the coil is conveyed to the coiling mechanism after being bent by the three-roll bending mechanism to complete the coiling.
[0008] Furthermore, the three-roll bending mechanism includes a three-roll bending mechanism frame and a motor base. The top of the three-roll bending mechanism frame is rotatably equipped with a bending roller assembly for conveying and bending the roll material. The top of the motor base is equipped with a three-roll bending mechanism drive motor and a transmission box. The three-roll bending mechanism drive motor is connected to the bending roller assembly through the transmission box.
[0009] Furthermore, the bending roller assembly includes bending roller one, bending roller two, and bending roller three, all of which are rotatably mounted on the top of the three-roll bending mechanism frame and arranged sequentially along the roll conveying direction.
[0010] Furthermore, the output shaft of the drive motor of the three-roll bending mechanism is connected to the input end of the transmission box via a coupling; the transmission box contains three meshing gears, each gear having an output end on its shaft, and the input end of the transmission box is connected to one of the gears; the three output ends of the transmission box are connected to drive shaft one, drive shaft two, and drive shaft three via universal couplings, and the output ends of drive shaft one, drive shaft two, and drive shaft three are then connected to bending roller one, bending roller two, and bending roller three via universal couplings, respectively.
[0011] Furthermore, the bottom end of the frame of the three-roll bending mechanism is equipped with a roller adjustment assembly, which includes a roller adjustment motor one, a screw jack one, a roller adjustment motor two, and a screw jack two. The output end of the roller adjustment motor one is driven by the drive end of the screw jack one, and the telescopic end of the screw jack one is rotatably connected to both ends of the bending roller one. The output end of the roller adjustment motor two is driven by the drive end of the screw jack two, and the telescopic end of the screw jack two is rotatably connected to both ends of the bending roller two.
[0012] Furthermore, the top of the frame of the three-roll bending mechanism is equipped with a roll centering limiter assembly, which includes two sets of symmetrically arranged width adjusting cylinders and width limiting wheels. The width limiting wheels are mounted on the telescopic ends of the corresponding width adjusting cylinders, and the width adjusting cylinders drive the width limiting wheels to move to adapt to rolls of different widths.
[0013] Furthermore, the winding mechanism includes a frame, a lateral adjustment component is mounted on the top of the frame, a lateral sliding seat is slidably mounted on the lateral adjustment component, a vertical adjustment component is mounted on the top of the lateral sliding seat, a lifting seat is mounted on the vertical adjustment component, a tensioning roll for winding the roll is rotatably mounted on the lifting seat, and a pressing component for pressing the roll is also mounted on the lateral sliding seat.
[0014] Further, the clamping assembly includes a first hydraulic cylinder mounting base, a first clamping hydraulic cylinder, a clamping arm mounting base, a clamping arm, a second hydraulic cylinder mounting base, a second clamping hydraulic cylinder, a clamping frame, and a pressure roller; the clamping arm mounting base is fixedly connected to the lifting base, the bottom end of the first clamping hydraulic cylinder is hinged to the first clamping arm mounting base through the first hydraulic cylinder mounting base, the middle part of the clamping arm is rotatably connected to the top end of the clamping arm mounting base, and the telescopic end of the first clamping hydraulic cylinder is hinged to one end of the clamping arm; the second clamping hydraulic cylinder is mounted on the top end of the clamping arm through the second hydraulic cylinder mounting base, the clamping frame is rotatably mounted on the other end of the clamping arm, the pressure roller is mounted on one end of the clamping frame, and the telescopic end of the second clamping hydraulic cylinder is hinged to the other end of the clamping frame.
[0015] Furthermore, a winding motor and a tension adjustment cylinder are fixedly mounted on the back of the lifting seat. The output end of the winding motor is connected to the tension winding roller for driving the tension winding roller to rotate. The extension and retraction end of the tension adjustment cylinder is connected to the opening and closing drive end of the tension winding roller through a rotating shaft for adjusting the tension of the tension winding roller.
[0016] Furthermore, the lateral adjustment assembly includes a first lateral adjustment cylinder and a second lateral adjustment cylinder. The first lateral adjustment cylinder is mounted on the top of the frame, and its telescopic end is fixedly connected to the lateral sliding seat. The second lateral adjustment cylinder is mounted on the top of the frame, and its top end is slidably engaged with the lateral slider. The lateral slider is fixedly connected to the lateral sliding seat. The vertical adjustment assembly includes a vertical support, a vertical slide rail, a vertical slider, and a vertical adjustment cylinder. The vertical support is mounted on the top of the lateral sliding seat. The vertical slide rail is disposed on one side of the vertical support. The vertical slider is slidably connected to the vertical slide rail and fixedly connected to the lifting seat. A top support is mounted on the top of the vertical support. The vertical adjustment cylinder is mounted on the top of the top support, and its telescopic end is fixedly connected to the lifting seat.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. Excellent bending effect: The present invention is equipped with a three-roller bending mechanism. Through the sequential conveying and bending of bending roller one, bending roller two and bending roller three, the angle of bending roller one and bending roller two can be flexibly adjusted with the roll adjustment component. This can pre-complete the metal strip material, reduce the surface tension of the roll material, achieve low-tension rolling, avoid unwinding scratches, and improve the rolling forming quality.
[0019] 2. Strong adaptability: The width limiting wheel is driven by the width adjustment cylinder of the coil centering limiter assembly, which can adapt to metal coils of different widths; the cooperation of the horizontal adjustment assembly and the vertical adjustment assembly can drive the tensioning coil roller to achieve flexible horizontal and vertical adjustment, further improving the device's adaptability to coils of different specifications.
[0020] 3. High curling stability: The clamping assembly adopts a dual drive structure of clamping cylinder one and clamping cylinder two, which can flexibly adjust the clamping force of the pressure roller on the roll material to ensure that the roll material always remains tight during the curling process and avoids loosening; at the same time, the tension adjustment cylinder can adjust the tension of the tensioning roll roller in real time to further ensure the curling quality.
[0021] 4. High degree of automation and convenient unwinding: After winding, the tensioning roller can be tensioned and reset by the tensioning adjustment cylinder, and then the roll can be moved to the feeding trolley by the lateral adjustment component to complete the unwinding. The whole process does not require much manual intervention, which effectively improves the unwinding efficiency and reduces the intensity of manual labor.
[0022] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.
[0023] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0025] Figure 1 This is a schematic diagram of the structure of the present invention;
[0026] Figure 2 This is a side view of the present invention;
[0027] Figure 3 This is a top view of the present invention;
[0028] Figure 4 This is a schematic diagram of the curling mechanism in this invention;
[0029] Figure 5 This is a side view of the curling mechanism in this invention;
[0030] Figure 6 This is a top view of the curling mechanism in this invention;
[0031] Figure 7 This is a schematic diagram of the three-roller bending mechanism in this invention;
[0032] Figure 8 This is a side view of the three-roller bending mechanism in this invention;
[0033] Figure 9 This is a top view of the three-roller bending mechanism in this invention.
[0034] In the diagram: 1. Frame; 2. Hydraulic cylinder mounting base one; 3. Horizontal slider; 4. Horizontal sliding seat; 5. Vertical slider; 6. Vertical support; 7. Tensioning roll roller; 8. Vertical slide rail; 9. Pressure roller; 10. Pressing frame; 11. Top support; 12. Vertical adjusting cylinder; 13. Pressing cylinder two; 14. Hydraulic cylinder mounting base two; 15. Pressing arm; 16. Pressing arm mounting base; 17. Pressing cylinder one; 18. Bending roller one; 19. Bending roller two; 20. Roll centering limiter; 21. Horizontal adjusting cylinder. 21. Cylinder; 22. Roller adjusting motor 1; 23. Screw jack 1; 24. Three-roll bending mechanism frame; 25. Screw jack 2; 27. Bending roller 3; 28. Roller adjusting motor 2; 29. Drive shaft 1; 30. Roller motor; 31. Tension adjusting cylinder; 32. Three-roll bending mechanism drive motor; 33. Coupling; 34. Motor base; 35. Transmission box; 36. Drive shaft 2; 37. Width adjusting cylinder; 38. Drive shaft 3; 39. Width limiting wheel; 40. Lifting seat. Detailed Implementation
[0035] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.
[0036] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.
[0037] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.
[0038] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.
[0039] Please see Figure 1-3 The present invention provides a technical solution for a cored winding device:
[0040] A cored coiling device includes a three-roll bending mechanism and a coiling mechanism. The three-roll bending mechanism and the coiling mechanism are arranged sequentially along the conveying direction of the metal coil. The metal coil is first bent by the three-roll bending mechanism and then conveyed to the coiling mechanism to complete the coiling process.
[0041] I. Specific Structure of the Three-Roll Bending Mechanism
[0042] The three-roll bending mechanism includes a three-roll bending mechanism frame 24 and a motor base 34. The three-roll bending mechanism frame 24 is a frame structure used to support the bending roller assembly, the roll adjustment assembly, and the roll centering limiter assembly. The motor base 34 is fixedly installed on the ground or equipment installation platform and is used to install the three-roll bending mechanism drive motor 32 and the transmission box 35.
[0043] The bending roller assembly includes bending roller 18, bending roller 29 and bending roller 37. All three are rotatably mounted on the top of the three-roll bending mechanism frame 24 via bearings and are arranged in parallel along the roll material conveying direction. The roll material enters from above bending roller 18, passes under bending roller 29 and above bending roller 3 in sequence. The conveying of the roll material and the three-roll bending mechanism are realized through the coordinated rotation of the three rollers.
[0044] The three-roll bending mechanism drive motor 32 is a servo motor, and its output shaft is connected to the input end of the transmission box 35 via a coupling 33. The transmission box 35 contains three meshing cylindrical gears with the same number of teeth to ensure consistent output speed. Each gear's shaft extends outward to form an output end, and the input end of the transmission box 35 is connected to the shaft of one of the gears. The three output ends of the transmission box 35 are connected to one end of transmission shaft 29, transmission shaft 36, and transmission shaft 38 via universal couplings 33. The other ends of transmission shafts 29, 36, and 38 are then connected to the ends of bending rollers 18, 19, and 27 via universal couplings 33. During operation, the three-roll bending mechanism drive motor 32 starts, driving the three output ends to rotate synchronously via the gears inside the transmission box 35. This, in turn, drives bending rollers 18, 19, and 27 to rotate synchronously via the transmission shaft assembly, achieving smooth conveying of the roll material.
[0045] The reel adjustment assembly includes a reel adjustment motor 22, a screw jack 23, a reel adjustment motor 28, and a screw jack 25. Two sets of reel adjustment motors 22 and 23 are symmetrically arranged on both sides of the bottom of the three-roll bending mechanism frame 24. The output end of the reel adjustment motor 22 is connected to the drive end of the screw jack 23 via a coupling, and the telescopic end of the screw jack 23 is rotatably connected to the end of the bending roller 18 via a bearing seat. Similarly, two sets of reel adjustment motors 28 and 25 are also symmetrically arranged on both sides of the bottom of the three-roll bending mechanism frame 24. The output end of the reel adjustment motor 28 is connected to the drive end of the screw jack 25 via a coupling, and the telescopic end of the screw jack 25 is rotatably connected to the end of the bending roller 19 via a bearing seat. During operation, by controlling the forward and reverse rotation of the roller adjustment motor 22, the telescopic end of the screw jack 23 can be driven to rise and fall, thereby adjusting the height of both ends of the bending roller 18 and realizing the adjustment of the tilt angle of the bending roller 18; similarly, the tilt angle of the bending roller 19 can be adjusted by the roller adjustment motor 28 to adapt to the bending requirements of the roll material with different curvature requirements.
[0046] The roll material centering limiter assembly includes two symmetrically arranged width adjusting cylinders 37 and width limiting wheels 39. The two sets of width adjusting cylinders 37 are horizontally fixedly mounted on both sides of the top of the three-roll bending mechanism frame 24, with their telescopic ends facing each other. The width limiting wheels 39 are mounted on the telescopic ends of the corresponding width adjusting cylinders 37 via wheel seats, and the width limiting wheels 39 can rotate around the wheel seats. According to the width of the roll material to be processed, the telescopic amount of the width adjusting cylinders 37 is controlled, driving the width limiting wheels 39 on both sides to move closer or further apart, so that the distance between the width limiting wheels 39 on both sides matches the width of the roll material, thereby achieving width limiting during the roll material conveying process and preventing roll material deviation.
[0047] II. Specific Structure of the Coiling Mechanism
[0048] The curling mechanism includes a frame 1, which is a welded frame structure and is fixedly installed on the ground. The top of the frame is equipped with a lateral adjustment component, which is used to drive the lateral sliding seat 4 to move laterally.
[0049] The lateral adjustment assembly includes a first lateral adjustment cylinder 21 and a second lateral adjustment cylinder 26. The first lateral adjustment cylinder 21 is horizontally mounted on one side of the top of the frame 1, and its telescopic end is fixedly connected to one side of the lateral sliding seat 4 via a flange. The second lateral adjustment cylinder 26 is horizontally mounted on the other side of the top of the frame 1, and its top is equipped with a lateral slide rail. The lateral slider 3 slides in cooperation with the lateral slide rail, and the lateral slider 3 is fixedly connected to the other side of the lateral sliding seat 4 via bolts. Through the telescopic drive of the first lateral adjustment cylinder 21, combined with the guiding action of the lateral slider 3 and the lateral slide rail, the lateral sliding seat 4 can be driven to move smoothly laterally.
[0050] A vertical adjustment assembly is mounted on the top of the horizontal sliding seat 4. The vertical adjustment assembly includes a vertical support 6, a vertical slide rail 8, a vertical slider 5, and a vertical adjustment cylinder 12. The vertical adjustment cylinder 12 is equipped with a control valve and a displacement sensor is installed on the vertical track to achieve precise height control of the rolled material. The vertical support 6 is fixedly mounted on the top of the horizontal sliding seat 4 by bolts. The vertical slide rail 8 is fixedly installed on one side of the vertical support 6. The vertical slider 5 is slidably connected to the vertical slide rail 8 and is fixedly connected to the lifting seat 40 by bolts. A top support 11 is mounted on the top of the vertical support 6 by bolts. The vertical adjustment cylinder 12 is vertically mounted on the top of the top support 11, and its telescopic end passes through the top support 11 and is fixedly connected to the top of the lifting seat 40. Driven by the extension and retraction of the vertical adjustment cylinder 12, and guided by the vertical slider 5 and the vertical slide rail 8, the lifting seat 40 can be driven to rise and fall smoothly in the vertical direction. As the diameter of the roll material increases, the lifting seat 40 rises continuously to avoid the roll material from bumping or hitting.
[0051] A tensioning roller 7 is rotatably mounted on the lifting base 40 via bearings. The end of the tensioning roller 7 is equipped with a chuck for clamping the end of the metal coil. A winding motor 30 and a tension adjusting cylinder 31 are bolted to the back of the lifting base 40. The winding motor 30 is a servo motor, and its output end is connected to one end of the tensioning roller 7 via a synchronous belt or gearbox to drive the tensioning roller 7 to rotate and realize the winding and coiling of the coil. The tension adjusting cylinder 31 is horizontally mounted, and its extension end is connected to the opening and closing drive end of the tensioning roller 7 via a rotating shaft. By extending and retracting the tension adjusting cylinder 31, the tension of the tensioning roller 7 can be adjusted to ensure the tightness of the coil during winding. After winding is completed, the tensioning roller 7 can be released by resetting the tension adjusting cylinder 31, making it easy to unwind the coil.
[0052] The transverse sliding seat 4 is also equipped with a clamping assembly for clamping the roll material. The clamping assembly includes a cylinder mounting seat 12, a clamping cylinder 17, a clamping arm mounting seat 16, a clamping arm 15, a cylinder mounting seat 24, a clamping cylinder 23, a clamping frame 10, and a pressure roller 9. The clamping arm mounting seat 16 is fixedly connected to the lifting seat 40 by bolts. The bottom end of the clamping cylinder 17 is hinged to the clamping arm mounting seat 16 through the cylinder mounting seat 12. The middle part of the clamping arm 15 is rotatably connected to the top end of the clamping arm mounting seat 16 through a pin. The telescopic end of the clamping cylinder 17 is hinged to one end of the clamping arm 15 through a pin. By driving the telescopic movement of the clamping cylinder 17, the clamping arm 15 can be rotated around the pin in the middle, thereby realizing the lifting and lowering adjustment of the other end of the clamping arm 15.
[0053] The second clamping cylinder 13 is mounted on the top of the clamping arm 15 via the second cylinder mounting seat 14, and the clamping frame 10 is rotatably mounted on the other end of the clamping arm 15 via a pin. Multiple pressure rollers 9 are evenly arranged along the width of the roll material and are mounted on one end of the clamping frame 10 via axles. The telescopic end of the second clamping cylinder 13 is hinged to the other end of the clamping frame 10 via a pin. Driven by the telescopic movement of the second clamping cylinder 13, the clamping frame 10 can rotate around its hinge point with the clamping arm 15, thereby adjusting the clamping force of the pressure rollers 9 on the roll material, ensuring that the pressure rollers 9 always fit tightly against the roll material surface, and preventing the roll material from loosening during the winding process.
[0054] III. Operating Principle of this Device
[0055] The specific operating procedure of this core-curling device is as follows:
[0056] (1) Pre-processing adjustment: According to the width of the metal coil to be processed, control the operation of the width adjustment cylinder 37 of the coil centering limiter assembly to drive the width limit wheels 39 on both sides to move to the preset position to ensure that the distance between the width limit wheels 39 on both sides is adapted to the width of the coil; at the same time, according to the requirements of the three-roll bending mechanism of the coil, control the operation of the first winding adjustment motor 22 and the second winding adjustment motor 28, and adjust the tilt angle of the first bending roller 18 and the second bending roller 19 through the first screw jack 23 and the second screw jack 25. As the coil is continuously wound up, the curvature of the coil bending is continuously reduced. Through adjustment, the coils are more closely fitted together.
[0057] (2) Coil feeding and pre-bending: The starting end of the metal coil is passed over the top of bending roller 18, the bottom of bending roller 29, and the top of bending roller 37 in sequence. The three-roll bending mechanism drive motor 32 is started, and the bending roller 18, bending roller 29, and bending roller 37 are driven to rotate synchronously through the transmission box 35 and the transmission shaft assembly, which drives the coil to be conveyed to the coiling mechanism. In this process, the precise bending of the coil arc is completed.
[0058] (3) Curling and winding: The end of the bent metal coil is clamped and fixed by the clamp at the end of the tensioning roller 7; during winding, the curling mechanism is located above the three-roller bending mechanism. The coil motor 30 is started to drive the tensioning roller 7 to rotate and begin to curl and wind the metal coil; as the curling process proceeds, the diameter of the metal coil gradually increases. At this time, the vertical adjustment cylinder 12 is controlled to move, driving the lifting seat 40 to move smoothly upward along the vertical slide rail 8. At the same time, the pressing cylinder 17 and pressing cylinder 2 13 of the pressing assembly are controlled to work together to ensure that the pressure roller 9 always fits tightly against the surface of the coil and applies a stable pressing force to the coil to prevent the coil from loosening.
[0059] (4) Unwinding complete: When the roll material is wound up to the preset diameter, the roll material motor 30 stops working; control the tension adjustment cylinder 31 to drive the tension roll material roller 7 to reset and loosen; then control the lateral adjustment cylinder 21 to drive the lateral sliding seat 4 and the wound roll material to move laterally to the preset position of the feeding trolley; finally, loosen the clamp on the tension roll material roller 7, place the roll material on the feeding trolley, and complete the entire unwinding process.
[0060] The above description is merely a preferred embodiment of the present invention and does not limit the scope of protection of the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations to these embodiments within the spirit and principles of the present invention, achieved through conventional substitutions or by achieving the same function without departing from the principles and spirit of the present invention, fall within the scope of protection of the present invention.
Claims
1. A cored winding device, characterized in that: It includes a three-roll bending mechanism for bending the curvature of the roll material and a curling mechanism for achieving the curling and forming of the roll material; the three-roll bending mechanism and the curling mechanism are arranged sequentially along the roll material conveying direction, and the roll material is bent by the three-roll bending mechanism and then conveyed to the curling mechanism to complete the curling.
2. The cored winding device according to claim 1, characterized in that: The three-roll bending mechanism includes a three-roll bending mechanism frame (24) and a motor base (34). The top of the three-roll bending mechanism frame (24) is rotatably equipped with a bending roller assembly for conveying and bending the roll material. The top of the motor base (34) is equipped with a three-roll bending mechanism drive motor (32) and a transmission box (35). The three-roll bending mechanism drive motor (32) is connected to the bending roller assembly through the transmission box (35).
3. The cored winding device according to claim 1, characterized in that: The winding mechanism includes a frame (1), a horizontal adjustment component is mounted on the top of the frame (1), a horizontal sliding seat (4) is slidably mounted on the horizontal adjustment component, a vertical adjustment component is mounted on the top of the horizontal sliding seat (4), a lifting seat (40) is mounted on the vertical adjustment component, a tensioning roll (7) for winding the roll is rotatably mounted on the lifting seat (40), and a pressing component for pressing the roll is also mounted on the horizontal sliding seat (4).
4. The cored winding device according to claim 3, characterized in that: The clamping assembly includes a first cylinder mounting seat (2), a first clamping cylinder (17), a clamping arm (15) mounting seat (16), a clamping arm (15), a second cylinder mounting seat (14), a second clamping cylinder (13), a clamping frame (10), and a pressure roller (9); the clamping arm (15) mounting seat (16) is fixedly connected to the lifting seat (40), the bottom end of the first clamping cylinder (17) is hinged to the clamping arm (15) mounting seat (16) through the first cylinder mounting seat (2), and the middle part of the clamping arm (15) is connected to the... The top end of the clamping arm (15) mounting base (16) is rotatably connected, and the telescopic end of the clamping cylinder one (17) is hinged to one end of the clamping arm (15); the clamping cylinder two (13) is mounted on the top end of the clamping arm (15) through the cylinder mounting base two (14), the clamping frame (10) is rotatably mounted on the other end of the clamping arm (15), the pressure roller (9) is mounted on one end of the clamping frame (10), and the telescopic end of the clamping cylinder two (13) is hinged to the other end of the clamping frame (10).
5. The cored winding device according to claim 3, characterized in that: The lifting seat (40) is fixedly equipped with a winding motor (30) and a tension adjustment cylinder (31). The output end of the winding motor (30) is connected to the tension winding roller (7) for driving the tension winding roller (7) to rotate. The extension end of the tension adjustment cylinder (31) is connected to the opening and closing drive end of the tension winding roller (7) through a rotating shaft for adjusting the tension of the tension winding roller (7).
6. The cored winding device according to claim 2, characterized in that: The bending roller assembly includes bending roller one (18), bending roller two (19) and bending roller three (27). The bending roller one (18), bending roller two (19) and bending roller three (27) are all rotatably mounted on the top of the three-roll bending mechanism frame (24) and arranged sequentially along the roll material conveying direction.
7. The cored winding device according to claim 6, characterized in that: The output shaft of the three-roll bending mechanism drive motor (32) is connected to the input end of the transmission box (35) via a coupling (33). The transmission box (35) is equipped with three meshing gears. Each gear has an output end on its shaft. The input end of the transmission box (35) is connected to one of the gears. The three output ends of the transmission box (35) are connected to the first transmission shaft (29), the second transmission shaft (36), and the third transmission shaft (38) via universal couplings (33). The output ends of the first transmission shaft (29), the second transmission shaft (36), and the third transmission shaft (38) are then connected to the first bending roller (18), the second bending roller (19), and the third bending roller (27) via universal couplings (33).
8. The cored winding device according to claim 6, characterized in that: The bottom end of the frame (24) of the three-roll bending mechanism is equipped with a roller adjustment assembly, which includes a roller adjustment motor (22), a screw jack (23), a roller adjustment motor (28), and a screw jack (25). The output end of the roller adjustment motor (22) is connected to the drive end of the screw jack (23), and the telescopic end of the screw jack (23) is rotatably connected to both ends of the bending roller (18). The output end of the roller adjustment motor (28) is connected to the drive end of the screw jack (25), and the telescopic end of the screw jack (25) is rotatably connected to both ends of the bending roller (19).
9. The cored winding device according to claim 2, characterized in that: The top of the frame (24) of the three-roll bending mechanism is equipped with a roll centering limiter assembly. The roll centering limiter assembly includes two sets of symmetrically arranged width adjusting cylinders (37) and width limiting wheels (39). The width limiting wheels (39) are mounted on the telescopic ends of the corresponding width adjusting cylinders (37). The width adjusting cylinders (37) drive the width limiting wheels (39) to move to adapt to rolls of different widths.
10. The cored winding device according to claim 3, characterized in that: The lateral adjustment assembly includes a lateral adjustment cylinder (21) and a lateral adjustment cylinder (26). The lateral adjustment cylinder (21) is mounted on the top of the frame (1) and its telescopic end is fixedly connected to the lateral sliding seat (4). The lateral adjustment cylinder (26) is mounted on the top of the frame (1) and its top end is slidably engaged with the lateral slider (3). The lateral slider (3) is fixedly connected to the lateral sliding seat (4). The vertical adjustment assembly includes a vertical support (6), a vertical slide rail (8), and a vertical support (9). The vertical support (6) is mounted on the top of the horizontal sliding seat (4), and the vertical slide rail (8) is located on one side of the vertical support (6). The vertical slider (5) is slidably connected to the vertical slide rail (8) and fixedly connected to the lifting seat (40). The top of the vertical support (6) is equipped with a top support (11), and the vertical adjustment cylinder (12) is mounted on the top of the top support (11) and its extension end is fixedly connected to the lifting seat (40).