Film laminating device for aluminum template

Abstract

The invention relates to the technical field of aluminum template processing equipment, and discloses an aluminum template laminating device which comprises a mounting frame, a hydraulic cylinder is fixedly connected to the top of the mounting frame, an upper mold is fixedly connected to the bottom of the hydraulic cylinder, a placing table is fixedly connected to the interior of the mounting frame, and a mounting conveying mechanism is arranged in the mounting frame. A movable adjusting mechanism is arranged in the placing table, an auxiliary positioning mechanism is arranged at the top of the movable adjusting mechanism, in the using process, the position of a clamping plate can be conveniently adjusted through rotation of a worm, and in the laminating film conveying process, a two-way threaded rod is conveniently rotated through work of a second motor; according to the aluminum template positioning device, the position of the supporting frame can be conveniently adjusted, so that the aluminum templates of different sizes can be subsequently positioned and used, the position of the positioning column can be conveniently adjusted and limited through movement of the sliding plate in cooperation with a second spring, and workers can conveniently and quickly position the aluminum templates subsequently, so that batch machining is realized.

Description

Technical Field

[0001] This invention relates to the field of aluminum formwork processing equipment technology, specifically to a film coating device for aluminum formwork. Background Technology

[0002] Aluminum alloy formwork, also known as concrete engineering aluminum alloy formwork, is a new generation of formwork system following wooden formwork, bamboo, plywood, and steel formwork. It uses aluminum alloy profiles as the main material and is manufactured through machining and welding processes. Suitable for concrete engineering, it is designed according to a 50mm module and consists of panels, ribs, main profiles, flat formwork, corner formwork, and early stripping devices. The design and application of aluminum alloy formwork represents an innovation in concrete engineering formwork technology, a driving force for prefabricated concrete technology, and a manifestation of the industrialization of construction technology. Aluminum alloy formwork is a complete and compatible formwork system composed of four parts: formwork system, fastening system, support system, and accessory system, suitable for different structural forms. According to structural form, aluminum alloy formwork is divided into flat formwork, corner formwork, and components. Corner formwork includes external corner formwork, internal corner formwork, and internal corner formwork. Components include single-sloped aluminum beams, double-sloped aluminum beams, early stripping heads for floor slabs, and early stripping heads for beam bottoms.

[0003] In the existing technology, aluminum formwork requires a coating process during processing to improve the gloss and stain resistance of the aluminum formwork surface. However, the coating of aluminum formwork is generally done manually, which is inefficient. In addition, the coated film also needs to be cut manually after coating, which greatly increases the labor intensity of the operators. Therefore, it is necessary to invent a coating device for aluminum formwork to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a film coating device for aluminum templates to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a film coating device for aluminum templates, comprising an installation frame, a hydraulic cylinder fixedly connected to the top of the installation frame, an upper mold fixedly connected to the bottom of the hydraulic cylinder, a placement platform fixedly connected inside the installation frame, an installation conveying mechanism provided inside the installation frame, a movable adjustment mechanism provided inside the placement platform, and an auxiliary positioning mechanism provided at the top of the movable adjustment mechanism.

[0006] The installation and conveying mechanism includes an installation component and an auxiliary conveying component. The installation component is located on the inner side of the top of the installation frame, and the auxiliary conveying component is located inside the installation frame.

[0007] Preferably, the mounting assembly includes a support plate, which is fixedly connected to the inner top of the mounting frame. A first motor is fixedly connected to the back of the support plate. The output end of the first motor extends through the support plate and is fixedly connected to a connecting seat on the outside. A cover plate is rotatably connected to the outside of the connecting seat. A film roller is inserted into the connecting seat. A connecting frame is fixedly connected to the bottom of the connecting seat. A clamping plate is also connected inside the connecting seat. A limit post is fixedly connected to the front of the clamping plate. A gear post is rotatably connected inside the connecting frame. A worm gear is fixedly connected to the outside of the gear post. A worm is rotatably connected inside the connecting frame, which facilitates the adjustment of the clamping plate position, thereby satisfying the clamping and limiting of film rollers of different sizes.

[0008] Preferably, the cover plate has a groove at the corresponding position of the limiting post, and the limiting post is movably connected inside the groove. The worm gear meshes with the worm, the gear post meshes with the cover plate, and the clamping plate contacts the film roller, which facilitates a more stable adjustment process.

[0009] Preferably, there are two support plates, and the two support plates are symmetrically distributed about the center line of the front of the mounting frame, which facilitates greater stability during use.

[0010] Preferably, the auxiliary conveying assembly includes a first fixing block, which is fixedly connected inside the mounting frame. A rotating frame is rotatably connected inside the first fixing block, and a pressure roller is rotatably connected inside the rotating frame. A second fixing block is fixedly connected to the bottom of the rotating frame. A third fixing block is fixedly connected inside the mounting frame, and a first rotating block is rotatably connected inside the third fixing block. A first spring is fixedly connected to the end of the first rotating block away from the third fixing block, and a damping rod is fixedly connected to the end of the first rotating block away from the third fixing block. A second rotating block is fixedly connected to the end of the damping rod away from the first rotating block. This ensures that the pressure roller always rotates in contact with the outer layer of the film roller during the film coating process, avoiding unexpected situations such as film slippage.

[0011] Preferably, a groove is provided at the corresponding position of the second fixed block and the second rotating block, and the second rotating block is rotatably connected inside the groove. The pressure roller is in contact with the film roller, and the first spring is fixedly connected to the second rotating block, which facilitates a more stable film coating process.

[0012] Preferably, the movable adjustment mechanism includes a connecting platform, which is fixedly connected inside the placement platform. A second motor is fixedly connected to the front of the connecting platform. The output end of the second motor extends through the connecting platform and is fixedly connected to a bidirectional threaded rod inside. A limit rod is fixedly connected inside the connecting platform, and a movable block is slidably connected to the outside of the limit rod, which facilitates the adjustment of the support frame position, thereby meeting the subsequent positioning needs of aluminum templates of different sizes.

[0013] Preferably, the movable block is threadedly connected to the bidirectional threaded rod, and a groove is provided at the corresponding position of the connecting platform and the movable block, and the movable block is slidably connected inside the groove, which facilitates a more stable adjustment process.

[0014] Preferably, the auxiliary positioning mechanism includes a support frame, which is fixedly connected to the top of the movable block. A limit plate is fixedly connected to the outside of the support frame, and a slider is slidably connected inside the support frame. A positioning post is provided inside the slider, and a locking bolt is provided between the slider and the positioning post. A connecting box is fixedly connected to one end of the slider near the limit plate, and a second spring is fixedly connected inside the connecting box. A sliding plate is fixedly connected to the top of the second spring, and a locking post is fixedly connected to the top of the sliding plate. This facilitates the adjustment and limiting of the position of the positioning post, thereby enabling workers to quickly position the aluminum template for batch processing.

[0015] Preferably, the sliding plate is slidably connected to the connecting box, the locking post is slidably connected to the connecting box, and the limiting plate has a groove at the corresponding position of the locking post, and the locking post is inserted into the groove, which makes the positioning process more stable.

[0016] Compared with the prior art, the present invention provides a film coating device for aluminum templates, which has the following beneficial effects:

[0017] 1. The aluminum template coating device, through its installation and conveying mechanism, allows for easy adjustment of the clamping plate position via the rotation of a worm gear and worm wheel during use. This enables clamping and limiting of film rollers of different sizes. The movement of the pressure roller causes the rotating frame to rotate inside the first fixed block, ensuring that the pressure roller remains in contact with the outer layer of film during coating and conveying, thus preventing accidental slippage of the coating.

[0018] 2. The aluminum formwork covering device, through the set movable adjustment mechanism, during use, the set second motor works to make the bidirectional threaded rod rotate, which facilitates the adjustment of the support frame position, thereby meeting the subsequent positioning needs of aluminum formwork of different sizes.

[0019] 3. The aluminum formwork covering device, through the auxiliary positioning mechanism, uses a sliding plate to adjust and limit the position of the positioning column during use, in conjunction with the second spring. This facilitates quick positioning of the aluminum formwork by the workers, enabling batch processing. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort:

[0021] Figure 1 This is a schematic diagram of the front structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the installation component structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the internal structure of the mounting component of the present invention;

[0024] Figure 4 This is a schematic diagram of the external structure of the connector and related mechanisms of the present invention;

[0025] Figure 5 This is a schematic diagram of the auxiliary conveying component structure of the present invention;

[0026] Figure 6 This is a schematic diagram of the active adjustment mechanism of the present invention;

[0027] Figure 7 This is a schematic diagram of the internal structure of the active adjustment mechanism of the present invention;

[0028] Figure 8 This is a schematic diagram of the auxiliary positioning mechanism of the present invention;

[0029] Figure 9 This is a schematic diagram of the internal structure of the auxiliary positioning mechanism of the present invention.

[0030] In the diagram: 1. Mounting frame; 2. Hydraulic cylinder; 3. Upper mold; 4. Placement platform; 5. Mounting conveyor mechanism; 51. Mounting assembly; 511. Support plate; 512. First motor; 513. Connecting seat; 514. Cover plate; 515. Membrane roller; 516. Connecting frame; 517. Clamping plate; 518. Limiting post; 519. Gear post; 5110. Worm gear; 5111. Worm; 52. Auxiliary conveying assembly; 521. First fixing block; 522. Rotating frame; 523. Pressure roller; 5 24. Second fixed block; 525. Third fixed block; 526. First rotating block; 527. First spring; 528. Damping rod; 529. Second rotating block; 6. Movable adjustment mechanism; 61. Connecting platform; 62. Second motor; 63. Movable block; 64. Bidirectional threaded rod; 65. Limiting rod; 7. Auxiliary positioning mechanism; 71. Support frame; 72. Limiting plate; 73. Slider; 74. Positioning post; 75. Connecting box; 76. Second spring; 77. Slide plate; 78. Locking post. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0033] Example 1:

[0034] Please see Figure 1-5 The present invention provides a technical solution: a film coating device for aluminum templates, including an installation frame 1, a hydraulic cylinder 2 fixedly connected to the top of the installation frame 1, an upper mold 3 fixedly connected to the bottom of the hydraulic cylinder 2, a placement platform 4 fixedly connected inside the installation frame 1, an installation conveying mechanism 5 provided inside the installation frame 1, an adjustable mechanism 6 provided inside the placement platform 4, and an auxiliary positioning mechanism 7 provided on the top of the adjustable mechanism 6.

[0035] The installation conveying mechanism 5 includes an installation component 51 and an auxiliary conveying component 52. The installation component 51 is located on the top inner side of the installation frame 1, and the auxiliary conveying component 52 is located inside the installation frame 1.

[0036] Furthermore, the mounting assembly 51 includes a support plate 511, which is fixedly connected to the inner top of the mounting frame 1. A first motor 512 is fixedly connected to the back of the support plate 511. The output end of the first motor 512 extends through the support plate 511 and is fixedly connected to a connecting seat 513. A cover plate 514 is rotatably connected to the outside of the connecting seat 513. A film roller 515 is inserted into the connecting seat 513. A connecting frame 516 is fixedly connected to the bottom of the connecting seat 513. A clamping plate 517 is also connected inside the connecting seat 513. A limit post 518 is fixedly connected to the front of the clamping plate 517. A gear post 519 is rotatably connected inside the connecting frame 516. A worm gear 5110 is fixedly connected to the outside of the gear post 519. A worm 5111 is rotatably connected inside the connecting frame 516, which facilitates the adjustment of the position of the clamping plate 517, thereby satisfying the clamping and limiting of film rollers 515 of different sizes.

[0037] Furthermore, a groove is provided at the corresponding position of the cover plate 514 and the limiting post 518, and the limiting post 518 is movably connected inside the groove. The worm gear 5110 meshes with the worm 5111, the gear post 519 meshes with the cover plate 514, and the clamping plate 517 contacts the film roller 515, which facilitates a more stable adjustment process.

[0038] Furthermore, two support plates 511 are provided, and the two support plates 511 are symmetrically distributed with the center line of the front of the mounting frame 1 as the axis of symmetry, which facilitates greater stability during use.

[0039] Furthermore, the auxiliary conveying component 52 includes a first fixing block 521, which is fixedly connected inside the mounting frame 1. A rotating frame 522 is rotatably connected inside the first fixing block 521, and a pressure roller 523 is rotatably connected inside the rotating frame 522. A second fixing block 524 is fixedly connected to the bottom of the rotating frame 522. A third fixing block 525 is fixedly connected inside the mounting frame 1, and a first rotating block 526 is rotatably connected inside the third fixing block 525. A first spring 527 is fixedly connected to the end of the first rotating block 526 away from the third fixing block 525, and a damping rod 528 is fixedly connected to the end of the first rotating block 526 away from the third fixing block 525. A second rotating block 529 is fixedly connected to the end of the damping rod 528 away from the first rotating block 526. This facilitates the pressure roller 523 to always be in contact with the outer film of the film roller 515 during the film coating process, thus avoiding unexpected situations such as film slippage.

[0040] Furthermore, the second fixed block 524 and the second rotating block 529 are provided with grooves at corresponding positions, and the second rotating block 529 is rotatably connected inside the groove. The pressure roller 523 contacts the film roller 515, and the first spring 527 is fixedly connected to the second rotating block 529, which makes the film coating process more stable.

[0041] Example 2:

[0042] Please see Figure 6-7 Furthermore, in conjunction with Embodiment 1, the movable adjustment mechanism 6 includes a connecting platform 61, which is fixedly connected inside the placement platform 4. A second motor 62 is fixedly connected to the front of the connecting platform 61. The output end of the second motor 62 extends through the connecting platform 61 and is fixedly connected to a bidirectional threaded rod 64 inside. A limiting rod 65 is fixedly connected inside the connecting platform 61, and a movable block 63 is slidably connected to the outside of the limiting rod 65, which facilitates the adjustment of the position of the support frame 71, thereby meeting the subsequent positioning needs of aluminum templates of different sizes.

[0043] Furthermore, the movable block 63 is threadedly connected to the bidirectional threaded rod 64, and the connecting platform 61 has a groove at the corresponding position of the movable block 63, and the movable block 63 is slidably connected inside the groove, which facilitates a more stable adjustment process.

[0044] Example 3:

[0045] Please see Figure 8-9 Furthermore, in conjunction with Embodiments 1 and 2, the auxiliary positioning mechanism 7 includes a support frame 71, which is fixedly connected to the top of the movable block 63. A limit plate 72 is fixedly connected to the outside of the support frame 71. A slider 73 is slidably connected inside the support frame 71. A positioning post 74 is provided inside the slider 73. A locking bolt is provided between the slider 73 and the positioning post 74. A connecting box 75 is fixedly connected to one end of the slider 73 near the limit plate 72. A second spring 76 is fixedly connected inside the connecting box 75. A sliding plate 77 is fixedly connected to the top of the second spring 76. A locking post 78 is fixedly connected to the top of the sliding plate 77, which facilitates the adjustment and limiting of the position of the positioning post 74, thereby facilitating the subsequent rapid positioning of the aluminum template by the workers to achieve batch processing.

[0046] Furthermore, the slide plate 77 is slidably connected to the connecting box 75, the locking post 78 is slidably connected to the connecting box 75, and the limiting plate 72 and the locking post 78 are provided with grooves at corresponding positions, and the locking post 78 is inserted into the groove, which makes the positioning process more stable.

[0047] In actual operation, when this device is used, the upper mold 3, including the pressure block and rectangular cutting frame, is first installed using locking bolts, which facilitates subsequent adjustment and replacement according to batch processing. The operator adjusts the mold according to the aluminum film size. The second motor 62 rotates the bidirectional threaded rod 64, which, in conjunction with the limit rod 65, moves the movable block 63, thereby moving the support frame 71. The operator selects the appropriate positioning post 74 according to the aluminum template model and installs it. The locking bolts are then used to complete the installation between the positioning post 74 and the limit plate 72. The operator pulls the sliding plate 77, which, in conjunction with the second spring 76, moves the locking post 78. The sliding block 73 moves the positioning post 74 until it reaches the designated position. The sliding plate 77 is then released, and the second spring 76 causes the locking post 78 to engage with the limit plate 72. The operator then inserts the film roller 515 into the connecting seat 513. The operator rotates the worm gear 5111. The rotation of the worm gear 5111, in conjunction with the worm wheel 5110, causes the gear column 519 to rotate inside the connecting frame 516, thereby causing the cover plate 514 to rotate outside the connecting seat 513. In conjunction with the limiting post 518, the clamping plate 517 slides inside the connecting seat 513 until it contacts the film roller 515. The film on the left film roller 515 is then bonded to the right film roller 515. The two sets of first motors 512 work together to transfer the film. During the film transfer process, the pressure roller 523 moves. The movement of the pressure roller 523 causes the rotating frame 522 to rotate inside the first fixed block 521. In conjunction with the second fixed block 524, the second rotating block 529 moves. In conjunction with the first spring 527 and the damping rod 528, the first rotating block 526 rotates inside the third fixed block 525. The hydraulic cylinder 2 operates, causing the upper mold 3 to move until it contacts the aluminum film plate, completing the film coating process.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A film-coating device for aluminum formwork, comprising a mounting frame (1), characterized in that: The top of the mounting frame (1) is fixedly connected to a hydraulic cylinder (2), the bottom of the hydraulic cylinder (2) is fixedly connected to an upper mold (3), the inside of the mounting frame (1) is fixedly connected to a placement platform (4), the inside of the mounting frame (1) is provided with an installation conveying mechanism (5), the inside of the placement platform (4) is provided with an active adjustment mechanism (6), and the top of the active adjustment mechanism (6) is provided with an auxiliary positioning mechanism (7). The installation conveying mechanism (5) includes an installation component (51) and an auxiliary conveying component (52). The installation component (51) is located on the top inner side of the installation frame (1), and the auxiliary conveying component (52) is located inside the installation frame (1).

2. The film-coating device for aluminum templates according to claim 1, characterized in that: The mounting assembly (51) includes a support plate (511), which is fixedly connected to the inner top of the mounting frame (1). A first motor (512) is fixedly connected to the back of the support plate (511). The output end of the first motor (512) extends through the support plate (511) to the outside and is fixedly connected to a connecting seat (513). A cover plate (514) is rotatably connected to the outside of the connecting seat (513). A film roller (515) is inserted inside the connecting seat (513). A connecting frame (516) is fixedly connected to the bottom of the connecting seat (513). A clamping plate (517) is also connected inside the connecting seat (513). A limit post (518) is fixedly connected to the front of the clamping plate (517). A gear post (519) is rotatably connected inside the connecting frame (516). A worm gear (5110) is fixedly connected to the outside of the gear post (519). A worm (5111) is rotatably connected inside the connecting frame (516).

3. The film-coating device for aluminum templates according to claim 2, characterized in that: The cover plate (514) has a groove at the corresponding position of the limiting post (518), and the limiting post (518) is movably connected inside the groove. The worm gear (5110) meshes with the worm (5111), the gear post (519) meshes with the cover plate (514), and the clamping plate (517) contacts the film roller (515).

4. The film-coating device for aluminum templates according to claim 2, characterized in that: There are two support plates (511), and the two support plates (511) are symmetrically distributed with the center line of the front of the mounting frame (1) as the axis of symmetry.

5. A film-coating device for aluminum templates according to claim 4, characterized in that: The auxiliary conveying assembly (52) includes a first fixing block (521), which is fixedly connected inside the mounting frame (1). A rotating frame (522) is rotatably connected inside the first fixing block (521). A pressure roller (523) is rotatably connected inside the rotating frame (522). A second fixing block (524) is fixedly connected to the bottom of the rotating frame (522). A third fixing block (525) is fixedly connected inside the mounting frame (1). A first rotating block (526) is rotatably connected inside the third fixing block (525). A first spring (527) is fixedly connected to the end of the first rotating block (526) away from the third fixing block (525). A damping rod (528) is fixedly connected to the end of the first rotating block (526) away from the third fixing block (525). A second rotating block (529) is fixedly connected to the end of the damping rod (528) away from the first rotating block (526).

6. The film-coating device for aluminum templates according to claim 5, characterized in that: The second fixed block (524) and the second rotating block (529) are provided with grooves at corresponding positions, and the second rotating block (529) is rotatably connected inside the groove. The pressure roller (523) is in contact with the film roller (515), and the first spring (527) is fixedly connected to the second rotating block (529).

7. The film-coating device for aluminum templates according to claim 1, characterized in that: The movable adjustment mechanism (6) includes a connecting platform (61), which is fixedly connected inside the placement platform (4). A second motor (62) is fixedly connected to the front of the connecting platform (61). The output end of the second motor (62) extends through the connecting platform (61) and is fixedly connected to a bidirectional threaded rod (64). A limit rod (65) is fixedly connected inside the connecting platform (61), and a movable block (63) is slidably connected to the outside of the limit rod (65).

8. A film-coating device for aluminum templates according to claim 7, characterized in that: The movable block (63) is threadedly connected to the bidirectional threaded rod (64). The connecting platform (61) has a groove at the corresponding position of the movable block (63), and the movable block (63) is slidably connected inside the groove.

9. A film-coating device for aluminum templates according to claim 7, characterized in that: The auxiliary positioning mechanism (7) includes a support frame (71), which is fixedly connected to the top of the movable block (63). A limit plate (72) is fixedly connected to the outside of the support frame (71). A slider (73) is slidably connected inside the support frame (71). A positioning post (74) is provided inside the slider (73). A locking bolt is provided between the slider (73) and the positioning post (74). A connecting box (75) is fixedly connected to one end of the slider (73) near the limit plate (72). A second spring (76) is fixedly connected inside the connecting box (75). A sliding plate (77) is fixedly connected to the top of the second spring (76). A locking post (78) is fixedly connected to the top of the sliding plate (77).

10. A film-coating device for aluminum templates according to claim 9, characterized in that: The sliding plate (77) is slidably connected to the connecting box (75), the locking post (78) is slidably connected to the connecting box (75), the limiting plate (72) and the locking post (78) are respectively provided with grooves, and the locking post (78) is inserted into the groove.

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