一种电解铝用预焙阳极的生产控制方法及系统

By optimizing fuel nozzle parameters through digital twin models and temperature field monitoring, the problem of uneven heat distribution within the roasting furnace was solved, thereby improving the roasting quality and production efficiency of prebaked anodes.

CN121785271BActive Publication Date: 2026-07-17JING COUNTRY HONGXIANG IND &TRADE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JING COUNTRY HONGXIANG IND &TRADE CO LTD
Filing Date
2026-01-05
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology for the production of prebaked anodes, the heat distribution in the calcination furnace is uneven, leading to local over-burning or under-burning, which affects the quality of the anode and increases energy consumption. Furthermore, there is a lack of precise temperature field control methods.

Method used

By constructing a digital twin model and a calcination temperature field model, the thermally uneven areas are accurately located, fuel nozzle parameters are optimized, and combined with real-time temperature monitoring and dynamic control, the uniformity of calcination temperature is optimized.

Benefits of technology

It improves the quality of anode baking, reduces local over-burning or under-burning, lowers energy consumption, and enhances production efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121785271B_ABST
    Figure CN121785271B_ABST
Patent Text Reader

Abstract

本发明公开了一种电解铝用预焙阳极的生产控制方法及系统,涉及预焙阳极生产控制技术领域,该方法先确定处于焙烧前置状态的若干焙烧炉,构建各焙烧炉对应的烧结图谱并据此设置焙烧参数,启动焙烧操作后,为每个焙烧炉搭建数字孪生模型,模拟生成焙烧温度场模型,进而定位各焙烧炉的热力不均区域,选定一个热力不均区域优化对应全部燃料喷嘴,将优化后的喷嘴作为参照对象,同步优化其他燃料喷嘴的控制参数,最后模拟优化后的焙烧操作,监测温度场变化并调控模拟过程。本发明可精准改善炉内热力不均,减少阳极裂纹、变形等缺陷,提升产品质量一致性,缩短调试周期以间接提高对预焙阳极的生产效率。
Need to check novelty before this filing date? Find Prior Art