刹车挡板及其结构强度优化方法

By optimizing the structural parameters of the brake baffle, generating the temperature field distribution using a thermal simulation model, and adjusting the stress distribution, the failure problem of heavy truck brake baffles caused by heat accumulation and thermomechanical stress was solved, improving the brake baffle's resistance to thermal fatigue and structural stability, and ensuring the safety of the braking system.

CN121835028BActive Publication Date: 2026-07-17RUIAN QIANGDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202610297857.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-03-12
Publication Date
2026-07-17
Estimated Expiration
2046-03-12

AI Technical Summary

Technical Problem

The existing heavy-duty truck brake damper has a uniform perforation design that causes heat to accumulate and form local hot spots. This leads to material aging and periodic thermomechanical stress at the joints, resulting in weld cracking and warping deformation, which threatens the stability of the braking system.

Method used

By acquiring the structural, working condition, and material property parameters of the brake baffle, a temperature field distribution is generated using a thermal simulation model. The structural parameters are then adjusted based on the thermomechanical stress distribution to optimize the opening layout, stiffener design, and local thickness, thereby mitigating the failure problem caused by thermo-mechanical coupling.

Benefits of technology

It significantly improves the brake damper's resistance to thermal fatigue and structural stability, ensuring that it continues to perform its protective and support functions under high temperature and high frequency vibration conditions, and guaranteeing the safe and stable operation of the braking system.

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Abstract

本申请适用于刹车挡板结构优化技术领域,尤其涉及一种刹车挡板及其结构强度优化方法,刹车挡板结构强度优化方法包括:获取刹车挡板的结构参数、工况参数及材料属性参数;其中,材料属性参数包括挡板主体及连接座的导热系数、热膨胀系数和弹性模量;利用热仿真模型根据工况参数、材料属性参数中的导热系数及结构参数,生成刹车挡板的温度场分布;根据温度场分布、材料属性参数中的热膨胀系数和弹性模量,生成刹车挡板的热机械应力分布;根据热机械应力分布对刹车挡板的结构参数进行调整,以得到新的结构参数。该方法能够提升刹车挡板的抗热疲劳能力、结构稳定性及长期可靠性。
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Citation Information

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