Cutting machining method and all-in-one machine thereof
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 张现祥
- Filing Date
- 2023-09-27
- Publication Date
- 2026-04-14
Smart Images

Figure CN121848482A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing equipment, and in particular to a cutting processing method and its integrated machine. Background Technology
[0002] When processing large sheet materials, the traditional method is to manually load the sheet material onto the equipment for processing on the top surface. After processing the top surface, the sheet material is flipped over for processing on the bottom surface. Then, the large sheet material is moved to the cutting equipment to cut it into smaller materials. This processing method is laborious for operators, and the sheet material needs to be repositioned each time it is moved to the next process. This not only results in low work efficiency but also limits the processing accuracy.
[0003] Chinese patent document (application number: CN202011389928.5, patent title: This invention discloses an integrated cutting machine, including a frame, with upper slide rails symmetrically arranged on the upper side of the frame and lower slide rails symmetrically arranged on the lower side of the frame. A lower drilling device is located at the front end of the frame, and an upper drilling device is located at the rear end of the frame. Both the lower and upper drilling devices are slidably mounted on the symmetrical upper slide rails. An auxiliary support device is also located at the front end of the frame, symmetrically positioned at the front and rear ends of the lower drilling device, and slidably mounted on the symmetrical lower slide rails. This invention enables double-sided drilling and grooving operations on a single machine, saving time and improving processing efficiency. It solves the problem of time delays caused by hand clamping and path interference in traditional lower drilling machines, and also avoids the problem of the sheet material constantly moving while the lower drilling spindle is working in traditional lower drilling machines.
[0004] As can be seen from the above implementation plan, the integrated machine is equipped with a lower drilling device and an upper drilling device. After positioning the plate material, the upper and lower surfaces of the plate material can be processed. After the process, there is no need to flip the plate material, which can reduce the workload of the operator and improve the processing efficiency. However, the device is not equipped with a cutting mechanism. After processing the upper and lower surfaces of the plate material, the plate material still needs to be moved to the cutting mechanism for cutting. Then the plate material needs to be repositioned. This will not only reduce the overall processing efficiency, but also affect the cutting accuracy. Summary of the Invention
[0005] This invention overcomes the shortcomings of the prior art by setting up an upper processing area, a lower processing area, and a cutting area on the processing table, which correspond to the upper and lower parts of the plate material and the cutting of the plate material, respectively. During the processing of the plate material, these three processes do not require secondary positioning of the plate material. The plate material is processed in an assembly line manner, and multi-station processing can be realized simultaneously, which greatly improves the processing accuracy and efficiency.
[0006] This invention is achieved through the following technical solution:
[0007] A cutting method for processing and cutting the top and bottom surfaces of sheet materials includes the following steps:
[0008] a. Place the sheet material at the positioning and marking component. The positioning and marking component will mark the top sheet material after positioning it.
[0009] b. The adsorption and feeding processing component moves the top plate-shaped material adsorber to the top of the processing table, where the processing table adsorbs it;
[0010] c. The adsorption and feeding processing component processes the top of the plate-shaped material;
[0011] d. After the top of the sheet material is processed, the gripper assembly holds the sheet material, the adsorption and feeding processing assembly releases the sheet material, and the gripper assembly clamps the sheet material under the pressure assembly;
[0012] e. The processing table below the pressing assembly is equipped with supporting pulleys. The clamping assembly clamps the sheet material and moves it according to the processing requirements. The bottom processing assembly processes the bottom of the sheet material.
[0013] f. After the bottom of the sheet material is processed, the gripper assembly holds the sheet material and moves it to the bottom of the cutting assembly. The processing table below the cutting assembly is equipped with an adsorption component. The adsorption component adsorbs the sheet material, the gripper assembly releases the sheet material, and the gripper assembly moves to the previous process to continue gripping another sheet material.
[0014] g. The support components rise to avoid obstruction, and the cutting assembly cuts the sheet material.
[0015] h. While the cutting assembly cuts the sheet material, the pushing and dust-collecting component absorbs the dust generated during the cutting process. After the cutting assembly completes the cutting, the pushing and dust-collecting component pushes the cut sheet material onto the conveying assembly, which then sends it to the next process.
[0016] Furthermore, when the sheet material is pushed from the processing table to the conveying assembly, it passes through a dust collector, which performs secondary dust removal on the sheet material.
[0017] The present invention also provides a processing and cutting integrated machine, which uses the above-described processing method for processing.
[0018] The processing and cutting integrated machine includes a processing table, which is provided with an upper processing area, a lower processing area and a cutting area. An adsorption feeding processing component is slidably connected above the upper processing area, a bottom processing component is provided in the lower processing area, a pressing component is provided above the bottom processing component, a cutting component is slidably connected above the cutting area, and several gripping components are slidably connected to the side of the processing table.
[0019] Furthermore, a positioning and marking component is provided at one end of the processing table, and a conveying component is provided at the other end of the processing table. Several supporting pulleys are provided at the end of the upper processing area near the positioning and marking component. An adsorption component is also provided on the upper processing area. Several supporting pulleys are provided above the lower processing area. An adsorption component is provided above the cutting area. Part of the supporting pulleys protrudes above the processing table surface. A third slide rail is provided on both sides of the processing table. The adsorption and feeding processing component and the cutting component are slidably connected to the third slide rail. A fourth slide rail is provided on one side of the processing table. The fourth slide rail is slidably connected to the gripper component. An avoidance support component is provided on the side of the processing table near the gripper component. The avoidance support component includes an avoidance cylinder. The output end of the avoidance cylinder is connected to a support rod. A dust absorber is provided on the side of the processing table near the conveying component.
[0020] Furthermore, the adsorption feeding processing assembly includes an adsorption component and a cutting tool mechanism. The adsorption component is located on the feeding side, and the cutting tool mechanism is located on the processing side. The adsorption component and the cutting tool mechanism are connected as one unit and slide relative to the processing table. Both the adsorption component and the cutting tool mechanism are located above the plate-shaped material. The adsorption component includes an adsorption lifting cylinder, and the output end of the adsorption lifting cylinder is connected to a suction cup.
[0021] Furthermore, the positioning and marking assembly includes a marking assembly base, on which a first positioning component, a second positioning component, and a marking component are disposed. The first and second positioning components are movable back and forth relative to the marking assembly base, and the marking component is movable left, right, and forward / backward relative to the marking assembly base. The first and second positioning components have the same structure and composition. The first positioning component includes a positioning seat, on which a positioning cylinder is disposed. The output end of the positioning cylinder is connected to a positioning wheel mounting plate, and the positioning wheel mounting plate is rotatably connected to several positioning wheels. A first moving component is disposed on the marking assembly base. The first moving component includes a first slide rail and a first rack. The first slide rail is slidably connected to a first slider. The first slider is connected to a second moving component. The second moving component includes a labeling beam connected to the first slider. A second slide rail is provided on one side of the labeling beam. The second slide rail is slidably connected to a second slider. The second slider is connected to a second positioning component and a marking component. A first power component and a first positioning component are provided on the side of the labeling beam away from the second slide rail. The first power component includes a first motor base connected to a first motor. The first motor is connected to a first gear, and the first gear meshes with the first rack.
[0022] Furthermore, the bottom processing assembly is located below the processing table. The bottom processing assembly includes a bottom processing crossbeam, which is slidably connected to a bottom lifting component. The bottom lifting component is slidably connected to the bottom processing assembly. The pressing assembly includes a gantry frame, on which a pressing cylinder is installed. The output end of the pressing cylinder is connected to a pressing plate, and the pressing plate is rotatably connected to several pressing rollers.
[0023] Furthermore, the cutting assembly includes a cutting crossbeam, with cutting columns connected to both sides of the lower end of the cutting crossbeam. Several cutting sliders are mounted on the cutting columns, and several cutting slide rails are mounted on one side of the cutting crossbeam. A cutting processing mechanism is slidably connected to the cutting slide rails. A pushing and dust-collecting component is connected to the cutting columns. The pushing and dust-collecting component includes a dust-collecting lifting cylinder, the output end of which is connected to a dust collection box. A crossbeam rack is mounted on the upper end of the cutting crossbeam. The cutting processing mechanism includes a cutting processing base, with a cutting lifting cylinder mounted on the upper end of the cutting processing base. Several cutting lifting slide rails are mounted on the cutting processing base, slidably connecting the cutting lifting sliders. The lifting sliders are connected to the cutting component, and the output end of the cutting lifting cylinder is connected to the cutting component. A cutting moving motor is mounted on the cutting processing base, connected to a cutting moving gear, which meshes with the crossbeam rack.
[0024] Furthermore, the gripper assembly includes a gripper base, a gripper slider at the lower end of the gripper base, a gripper moving motor on the gripper base, a gripper moving motor connected to a gripper gear, a first gripper slider and a second gripper slide rail on the side of the gripper base away from the gripper moving motor, the first gripper slider and the first gripper slide rail being slidably connected, the second gripper slide rail and the second gripper slider being slidably connected, the first gripper slide rail being connected to an upper clamp, a gripping cylinder being provided on the upper clamp, the output end of the gripping cylinder being connected to a lower clamp, and the lower clamp being connected to the second gripper slider.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] The processing table is equipped with an upper processing area, a lower processing area, and a cutting area. The upper processing area is equipped with an adsorption loading component, which can adsorb the sheet material from the marking and positioning component onto the processing table for processing on the top. The lower processing area is equipped with a bottom processing component, which can process the bottom of the sheet material. The cutting area is equipped with a cutting component, which can cut the sheet material and adsorb dust. The three processing steps of the sheet material do not require secondary positioning of the sheet material. The sheet material is processed in an assembly line manner, which can realize multi-station simultaneous processing, greatly improving the processing accuracy and efficiency. Attached Figure Description
[0027] The accompanying drawings are provided to further illustrate the invention and are used together with the embodiments of the invention to explain the invention. They do not constitute a limitation of the invention. In the drawings:
[0028] Figure 1 This is the first overall diagram of the all-in-one machine;
[0029] Figure 2 This is the second overall diagram of the all-in-one machine;
[0030] Figure 3 Overall schematic diagram of the processing table;
[0031] Figure 4 Schematic diagram of the structure of the obstacle avoidance support component and the gripper assembly;
[0032] Figure 5 Schematic diagram of the positioning and marking component and the adsorption and feeding processing component;
[0033] Figure 6 This is a schematic diagram of the overall adsorption and feeding processing assembly;
[0034] Figure 7 This is a schematic diagram of the overall adsorption components;
[0035] Figure 8 This is a schematic diagram of an explosion of the adsorption feeding processing component;
[0036] Figure 9 This is a schematic diagram of the overall positioning and marking components;
[0037] Figure 10 An exploded view of the positioning and marking components;
[0038] Figure 11 This is a first schematic diagram of the bottom processing assembly and the pressing assembly;
[0039] Figure 12 This is a second schematic diagram of the bottom processing assembly and the pressing assembly;
[0040] Figure 13 This is a schematic diagram of the overall cutting assembly;
[0041] Figure 14 This is an exploded view of the material cutting assembly.
[0042] Figure 15 Schematic diagram of the hand-clamping assembly exploding.
[0043] In the diagram: 1. Positioning and marking assembly; 101. Marking assembly base; 102. First moving component; 1021. First slide rail; 1022. First slider; 1023. First rack; 103. Second moving component; 1031. Labeling beam; 1032. Second slide rail; 1033. Second slider; 104. First positioning component; 1041. Positioning seat; 1042. Positioning cylinder; 1043. Positioning wheel mounting plate; 1044. Positioning wheel; 105. Second positioning component; 106. Marking component; 107. First power component; 1071. First motor base; 1072. First motor; 1073. First gear; 2. Adsorption feeding processing assembly; 201 1. Sliding table; 2011. Third slider; 202. Loading and processing beam; 2021. Fourth slide rail; 2022. Fourth slider; 2023. Second rack; 203. Adsorption component; 2031. Adsorption lifting cylinder; 2032. Suction cup; 204. Processing component; 2041. First lifting plate; 2042. First lifting slide rail; 2043. First lifting slider; 2044. First lifting cylinder; 2045. Second lifting plate; 2046. Second lifting cylinder; 2047. Second lifting slide rail; 2048. Second lifting slider; 2049. Tooling mechanism; 205. Second power component; 2051. Second motor; 2052. Second gear; 3. Addition Workbench; 301, Third slide rail; 302, Support pulley; 303, Adsorption component; 304, Avoidance support component; 3041, Avoidance cylinder; 3042, Support rod; 305, Dust absorber; 306, Fourth slide rail; 4. Bottom processing assembly; 401, Bottom processing crossbeam; 402, Bottom lifting component; 403, Bottom processing component; 5. Pressing assembly; 501, Gantry frame; 502, Pressing cylinder; 503, Pressing plate; 5031, Pressing roller; 6. Cutting assembly; 601, Cutting column; 6011, Cutting slider; 602, Cutting crossbeam; 6021, Crossbeam slide rail; 6022, Crossbeam rack; 603, Pushing and dust collection component; 603 1. Dust extraction lifting cylinder; 6032. Dust extraction box; 604. Cutting mechanism; 6041. Cutting base; 6042. Cutting lifting slide rail; 6043. Cutting lifting slider; 6044. Cutting moving motor; 6045. Cutting moving gear; 6046. Cutting component; 6047. Cutting lifting cylinder; 7. Grip assembly; 701. Grip base; 702. Grip slider; 703. First gripper slider; 7031. First gripper slide rail; 704. Second gripper slider; 7041. Second gripper slide rail; 705. Grip moving motor; 706. Grip gear; 707. Upper clamp; 708. Clamping cylinder; 709. Lower clamp; 8. Conveying assembly. Detailed Implementation
[0044] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0045] like Figures 1 to 15 As shown, a cutting method for processing the top and bottom surfaces of sheet materials includes the following steps:
[0046] a. Place the sheet material at the positioning and marking component 1. The positioning and marking component 1 will mark the top sheet material after positioning it.
[0047] b. The adsorption and feeding processing component 2 moves the uppermost plate-shaped material adsorber to the top of the processing table 3, where the processing table 3 adsorbs it;
[0048] c. The adsorption and feeding processing component 2 processes the top of the plate-shaped material;
[0049] d. After the plate material is processed, the clamping assembly 7 holds the plate material, the adsorption and feeding processing assembly 2 releases the plate material, and the clamping assembly 7 clamps the plate material below the pressing assembly 5;
[0050] e. The processing table 3 below the pressing assembly 5 is equipped with supporting pulleys 302. The clamping assembly 7 clamps the sheet material and moves it according to the processing requirements. The bottom processing assembly 4 processes the bottom of the sheet material.
[0051] f. After the bottom of the sheet material is processed, the clamping assembly 7 clamps the sheet material and moves it to the bottom of the cutting assembly 6. The processing table 3 below the cutting assembly 6 is equipped with an adsorption component 303. The adsorption component 303 adsorbs the sheet material. The clamping assembly 7 releases the sheet material and moves to the previous process to continue clamping another sheet material.
[0052] g. The avoidance support component 304 rises, and the cutting assembly 6 cuts the plate material;
[0053] h. While the cutting assembly 6 is cutting the board, the pushing and dust-collecting component 603 absorbs the dust generated during the cutting process. After the cutting assembly 6 completes the cutting, the pushing and dust-collecting component 603 pushes the cut board material onto the conveying assembly 8, which then sends it to the next process.
[0054] When the sheet material is pushed from the processing table 3 to the conveying assembly 8, it will pass through the dust absorber 305, which will perform secondary dust removal on the sheet material.
[0055] The present invention also provides a processing and cutting integrated machine, which uses the above-described processing method for processing.
[0056] Specifically, this integrated processing and cutting machine includes a processing table 3, which is provided with an upper processing area, a lower processing area, and a cutting area. A suction feeding processing component 2 is slidably connected above the upper processing area. A bottom processing component 4 is provided in the lower processing area, and a pressing component 5 is provided above the bottom processing component 4. A cutting component 6 is slidably connected above the cutting area. Several gripping components 7 are slidably connected to the side of the processing table 3. A positioning and marking component 1 is provided at one end of the processing table 3, and a conveying component 8 is provided at the other end. Several supporting pulleys 302 are provided at the end of the upper processing area near the positioning and marking component 1. A suction component 303 is also provided on the upper processing area. Above the lower processing area... Several support pulleys 302 are provided. An adsorption component 303 is provided above the cutting area. Part of the support pulleys 302 protrudes from the surface of the processing table 3. Third slide rails 301 are provided on both sides of the processing table 3. The adsorption feeding processing component 2 and the cutting component 6 are slidably connected to the third slide rails 301. A fourth slide rail 306 is provided on one side of the processing table 3. The fourth slide rail 306 is slidably connected to the gripper component 7. An avoidance support component 304 is provided on the side of the processing table 3 near the gripper component 7. The avoidance support component 304 includes an avoidance cylinder 3041. The output end of the avoidance cylinder 3041 is connected to a support rod 3042. A support rod 3042 is provided on the side of the processing table 3 near the conveying component 8. Dust absorber 305 allows the sheet material to undergo top processing, bottom processing, and cutting on the processing table 3. During top processing, the processing table 3 holds the sheet material to prevent it from shifting during processing. During bottom processing, the gripper assembly 7 clamps the sheet material and moves it in one direction, while the bottom processing assembly 4 can move perpendicular to the gripper assembly 7. This allows for the processing of the entire panel of the sheet material. After bottom processing is completed, the gripper assembly 7 clamps the sheet material to the cutting area. After the adsorption component 303 in the cutting area adsorbs the sheet material, the gripper assembly 7 releases the sheet material and moves it to the previous process to continue. The next sheet material is clamped. At this time, the support rod 3042 of the avoidance support component 304 rises to support the bottom of the sheet material previously clamped by the gripper assembly 7, so that the entire bottom of the sheet material is supported, avoiding the occurrence of cracking on the lower surface during processing. While the cutting assembly 6 is cutting the sheet material, the dust collection box 6032 on the cutting assembly 6 sucks up and collects the dust generated by the sheet material during processing. After the cutting is completed, the dust collection box 6032 is lowered under the push of the dust collection lifting cylinder 6031, and the cutting assembly 6 moves to push the processed sheet material onto the conveying assembly 8 so that it can enter the next process.
[0057] A suction feeding processing assembly 2 is slidably connected to the processing table 3. The suction feeding processing assembly 2 includes a suction component 203 and a cutting tool mechanism 2049. The suction component 203 is located on the feeding side, and the cutting tool mechanism 2049 is located on the processing side. The suction component 203 and the cutting tool mechanism 2049 are connected as a whole and slide relative to the processing table 3. Both the suction component 203 and the cutting tool mechanism 2049 are located above the sheet material, thereby adsorbing and processing the upper surface of the sheet material. A positioning and marking assembly 1 is provided at one end of the processing table 3. The suction feeding processing assembly 2 includes a suction component 203 and a cutting tool mechanism 2049. The cutting tool mechanism 2049 can move back, forth, left, right, up, and down relative to the processing table 3. Therefore, the cutting tool mechanism 2049 can process any position of the sheet material above the processing table 3. The adsorption component 203 can move back and forth relative to the processing table 3. The adsorption component 203 can be moved above the positioning and marking component 1. The adsorption component 203 includes an adsorption lifting cylinder 2031. The output end of the adsorption lifting cylinder 2031 is connected to a suction cup 2032. A support pulley 302 is rotatably connected on the processing table 3. A part of the support pulley 302 protrudes above the surface of the processing table 3. When the plate material is moved onto the processing table 3, the suction cup 2032 drags the plate material. The support pulley 302 supports the plate material from below. Since the support pulley 302 can rotate, the friction between the plate material and the processing table 3 is reduced, which assists the movement of the plate material and makes it less likely to be displaced during the movement.
[0058] The positioning and marking assembly 1 includes a marking assembly base 101. A first positioning component 104, a second positioning component 105, and a marking component 106 are mounted on the marking assembly base 101. The first positioning component 104 and the second positioning component 105 are movable back and forth relative to the marking assembly base 101, and the marking component 106 is movable forward, backward, left, and right relative to the marking assembly base 101. The first positioning component 104 and the second positioning component 105 have the same structure and composition. The first positioning component 104 includes a positioning seat 1041, on which a positioning cylinder 1042 is mounted. The output end of 2 is connected to the positioning wheel mounting plate 1043. The positioning wheel mounting plate 1043 is rotatably connected to several positioning wheels 1044. The positioning directions of the first positioning component 104 and the second positioning component 105 are perpendicular to each other. Therefore, the first positioning component 104 and the second positioning component 105 can position the two perpendicular sides of the plate material. When positioning the plate material, the positioning wheel 1044 is driven by the positioning cylinder 1042 to descend. The first positioning component 104 and the second positioning component 105 are positioned. Then the positioning wheel 1044 rises and the suction cup 2032 is used to suction and remove the plate material.
[0059] The adsorption feeding processing assembly 2 includes a feeding processing beam 202. Sliding tables 201 are connected to both sides of the lower part of the feeding processing beam 202. A fourth slide rail 2021 is provided on one side of the feeding processing beam 202. A fourth slider 2022 is slidably connected to the fourth slide rail 2021. The fourth slider 2022 is connected to the processing component 204. A second rack 2023 is provided above the feeding processing beam 202. The adsorption feeding processing assembly 2 includes a second power component 205. The second power component 205 includes a second motor 2051. The second motor 2051 is connected to a second gear 2052. The second gear 2052 meshes with the second rack 2023. The second power component 205 is connected to the processing component 204. The processing component 204 includes a first lifting plate 2041, which is connected to a fourth slider 2022. A first lifting slide rail 2042 is provided on the side of the first lifting plate 2041 away from the fourth slider 2022. A first lifting slider 2043 is slidably connected to the first lifting slide rail 2042. The first lifting slider 2043 is connected to a second lifting plate 2045. The first lifting plate 2041 is connected to a first lifting cylinder 2044. The output end of the first lifting cylinder 2044 is connected to the second lifting plate 2045. The second lifting plate 2045 is connected to a second lifting slide rail 2047. The second lifting slide rail 2047 is slidably connected to a second lifting slider 2048. The second lifting slider 2048 is connected to a tool mechanism 2049. The upper end of the second lifting plate 2045 is provided with... The second lifting cylinder 2046 has its output end connected to the tool mechanism 2049. The processing table 3 has a third slide rail 301 on both sides. The loading processing beam 202 includes a third slider 2011, which is slidably connected to the third slide rail 301. The side of the loading processing beam 202 away from the second rack 2023 is connected to the adsorption component 203. Therefore, when the loading processing beam 202 moves along the processing table 3, the adsorption component 203 and the processing component 204 move together. The adsorption component 203 and the processing component 204 share a moving system. From the perspective of the overall structure of the equipment, it saves the processing and assembly of components. From the perspective of safety, it avoids the possibility of collision between the two movements, improves safety, and simplifies the mechanism of the equipment.
[0060] A first moving component 102 is provided on the marking component base 101. The first moving component 102 includes a first slide rail 1021 and a first rack 1023. A first slider 1022 is slidably connected to the first slide rail 1021. The first slider 1022 is connected to a second moving component 103. The second moving component 103 includes a labeling beam 1031, which is connected to the first slider 1022. A second slide rail 1032 is provided on one side of the labeling beam 1031. The second slider 1033 is connected to the second positioning component 105 and the marking component 106. The labeling beam 1031 is provided with a first power component 107 and a first positioning component 104 on the side away from the second slide rail 1032. The first power component 107 includes a first motor base 1071, which is connected to a first motor 1072. The first motor 1072 is connected to a first gear 1073, which meshes with a first rack 1023.
[0061] The workflow of the positioning and marking assembly 1 and the adsorption and feeding processing assembly 2 is as follows: Plate-shaped materials are stacked at the positioning and marking assembly 1. Before the top plate-shaped material is removed, the first positioning component 104 and the second positioning component 105 move to position its two mutually perpendicular sides, ensuring it reaches the desired positioning position. Because the positioning wheel 1044 can rotate, when it moves along the plate-shaped material, it only aligns uneven areas of the material without causing displacement due to friction. After positioning, the marking component 106 marks the top of the plate-shaped material. After marking is complete, the adsorption unit... Part 203 moves above the sheet material, and then suction cup 2032 descends under the drive of suction lifting cylinder 2031 to adsorb the sheet material. Then suction cup 2032 rises and moves towards processing table 3. After the sheet material moves above processing table 3, the lower surface of the sheet material contacts support pulley 302. Support pulley 302 supports and slides the sheet material. The sheet material immediately moves to the adsorption area on processing table 3 in the area where support pulley 302 is located. The adsorption area is equipped with suction. The suction holds the sheet material, and then suction cup 2032 releases the sheet material. Then the tool mechanism 2049 processes the sheet material.
[0062] The bottom processing component 4 is located below the processing table 3. The bottom processing component 4 includes a bottom processing crossbeam 401, a bottom lifting component 402 slidably connected to the bottom processing component 402, and a bottom processing component 403 slidably connected to the bottom lifting component 402. The pressing component 5 includes a gantry frame 501, on which a pressing cylinder 502 is installed. The output end of the pressing cylinder 502 is connected to a pressing plate 503. The pressing plate 503 is rotatably connected to several pressing rollers 5031. Therefore, when the gripper component 7 clamps the plate material and moves it, the upper surface of the plate material contacts the pressing rollers 5031, and the lower surface contacts the support rollers 302, which greatly reduces the friction force on the plate material during movement, allowing the plate material to be processed smoothly and improving the processing accuracy.
[0063] The cutting assembly 6 includes a cutting crossbeam 602, with cutting columns 601 connected to both sides of the lower end of the crossbeam 602. Several cutting sliders 6011 are mounted on the cutting columns 601. Several cutting slide rails 6021 are mounted on one side of the crossbeam 602, and a cutting processing mechanism 604 is slidably connected to the slide rails 6021. A pushing and dust-collecting component 603 is connected to the cutting columns 601. The pushing and dust-collecting component 603 includes a dust-collecting lifting cylinder 6031, the output end of which is connected to a dust collection box 6032. A crossbeam rack 6022 is mounted on the upper end of the crossbeam 602. The cutting processing mechanism 604 includes a cutting processing base 6041, with a cutting lifting cylinder 6047 mounted on the upper end of the base 6041. Several cutting lifting cylinders 6047 are mounted on the base 6041. The slide rail 6042 is slidably connected to the cutting lifting slider 6043. The lifting slider 6043 is connected to the cutting component 6046. The output end of the cutting lifting cylinder 6047 is connected to the cutting component 6046. The cutting processing base 6041 is equipped with a cutting moving motor 6044. The cutting moving motor 6044 is connected to the cutting moving gear 6045. The cutting moving gear 6045 meshes with the crossbeam rack 6022. Therefore, the cutting component 6 can move to any position above the sheet material to cut it. Because the dust generated during cutting is relatively large, a dust collection box 6032 is set up for dust collection. The dust collection box 6032 can be raised and lowered. When lowered, it can assist the cutting component 6 in pushing the processed sheet material to the conveying component 8 for the next process.
[0064] The gripper assembly 7 includes a gripper base 701, a gripper slider 702 at the lower end of the gripper base 701, a gripper moving motor 705 on the gripper base 701, the gripper moving motor 705 connected to a gripper gear 706, a first gripper slider 703 and a second gripper slide rail 7041 on the side of the gripper base 701 away from the gripper moving motor 705, the first gripper slider 703 and the first gripper slide rail 7041 being slidably connected, and the second gripper slide rail 7041 and the second gripper slider 7041 being slidably connected. Rail 7031 is connected to upper clamp 707, upper clamp 707 is equipped with clamping cylinder 708, output end of clamping cylinder 708 is connected to lower clamp 709, lower clamp 709 is connected to second slider 704 of clamping hand. When the clamping hand assembly 7 is processing the bottom of the plate material, it plays the role of positioning and moving it. When the plate material is moved to the cutting area, the cutting area is equipped with avoidance support component 304 to avoid the position of clamping hand assembly 7. Only after the clamping hand assembly 7 is moved away will the support rod 3042 rise to support the plate material.
[0065] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cutting method for processing the top and bottom surfaces of sheet materials and for cutting them, characterized in that, Includes the following steps, a. Place the plate-shaped material at the positioning and marking component (1), and the positioning and marking component (1) marks the topmost plate-shaped material after positioning it; b. The adsorption feeding processing component (2) moves the uppermost plate-shaped material adsorber to the top of the processing table (3), and the processing table (3) adsorbs it; c. Adsorption and feeding processing component (2) processes the top of the plate material; d. After the plate material is processed, the clamping assembly (7) holds the plate material, the adsorption feeding processing assembly (2) releases the plate material, and the clamping assembly (7) clamps the plate material below the pressing assembly (5); e. The processing table (3) below the pressing assembly (5) is equipped with a support pulley (302), the clamping assembly (7) clamps the plate material according to the processing requirements and moves it, and the bottom processing assembly (4) processes the bottom of the plate. f. After the bottom of the plate material is processed, the clamping assembly (7) clamps the plate material and moves it to the bottom of the cutting assembly (6). The processing table (3) below the cutting assembly (6) is equipped with an adsorption component (303). The adsorption component (303) adsorbs the plate material, the clamping assembly (7) releases the plate material, and the clamping assembly (7) moves to the previous process to continue clamping another plate material. g. The avoidance support component (304) rises, and the cutting assembly (6) cuts the sheet material; h. While the cutting assembly (6) cuts the board, the pushing and dust-collecting component (603) absorbs the dust generated during the cutting process. After the cutting assembly (6) completes the cutting, the pushing and dust-collecting component (603) pushes the cut board material onto the conveying assembly (8), which then sends it to the next process.
2. The material cutting method according to claim 1, characterized in that, When the sheet material is pushed from the processing table (3) to the conveying assembly (8), it will pass through the dust absorber (305), which will perform secondary dust removal on the sheet material.
3. A processing and cutting integrated machine, characterized in that, The processing is carried out using the processing method described in claim 2 above.
4. The processing and cutting integrated machine according to claim 3, characterized in that, The processing table (3) includes an upper processing area, a lower processing area and a cutting area. An adsorption feeding processing component (2) is slidably connected above the upper processing area. A bottom processing component (4) is provided in the lower processing area. A pressing component (5) is provided above the bottom processing component (4). A cutting component (6) is slidably connected above the cutting area. Several gripping components (7) are slidably connected to the side of the processing table (3).
5. The processing and cutting integrated machine according to claim 4, characterized in that, One end of the processing table (3) is provided with a positioning and marking component (1), and the other end of the processing table (3) is provided with a conveying component (8). Several supporting pulleys (302) are provided at the end of the upper processing area near the positioning and marking component (1). An adsorption component (303) is also provided on the upper processing area. Several supporting pulleys (302) are provided above the lower processing area. An adsorption component (303) is provided above the cutting area. Part of the supporting pulleys (302) protrudes above the table surface of the processing table (3). A third slide rail (301) is provided on both sides of the processing table (3) for adsorption and feeding. The tooling component (2) and the cutting component (6) are slidably connected to the third slide rail (301). A fourth slide rail (306) is provided on one side of the processing table (3). The fourth slide rail (306) is slidably connected to the gripper component (7). An avoidance support component (304) is provided on the side of the processing table (3) near the gripper component (7). The avoidance support component (304) includes an avoidance cylinder (3041). The output end of the avoidance cylinder (3041) is connected to a support rod (3042). A dust absorber (305) is provided on the side of the processing table (3) near the conveying component (8).
6. The processing and cutting integrated machine according to claim 5, characterized in that, The adsorption feeding processing assembly (2) includes an adsorption component (203) and a cutting tool mechanism (2049). The adsorption component (203) is located on the feeding side, and the cutting tool mechanism (2049) is located on the processing side. The adsorption component (203) and the cutting tool mechanism (2049) are connected as one unit and slide relative to the processing table (3). Both the adsorption component (203) and the cutting tool mechanism (2049) are located above the plate material. The adsorption component (203) includes an adsorption lifting cylinder (2031), and the output end of the adsorption lifting cylinder (2031) is connected to a suction cup (2032).
7. The processing and cutting integrated machine according to claim 5, characterized in that, The positioning and marking component (1) includes a marking component base (101), on which a first positioning component (104), a second positioning component (105), and a marking component (106) are disposed. The first positioning component (104) and the second positioning component (105) are movable back and forth relative to the marking component base (101), and the marking component (106) is movable forward, backward, left, and right relative to the marking component base (101). The structure and composition of 105) are the same. The first positioning component (104) includes a positioning seat (1041), a positioning cylinder (1042) is provided on the positioning seat (1041), the output end of the positioning cylinder (1042) is connected to the positioning wheel mounting plate (1043), and the positioning wheel mounting plate (1043) is rotatably connected to several positioning wheels (1044). The marking component base (101) is provided with a first moving component (102), the first moving component (102) includes a first slide rail (1021) and a first tooth. The first slide rail (1021) is slidably connected to the first slider (1022), the first slider (1022) is connected to the second moving part (103), the second moving part (103) includes a labeling beam (1031), the labeling beam (1031) is connected to the first slider (1022), a second slide rail (1032) is provided on one side of the labeling beam (1031), the second slide rail (1032) is slidably connected to the second slider (1033), and the second slider (1033) is connected to the first slider (1022). The two positioning components (105) and the marking component (106) are provided. The labeling beam (1031) is provided with a first power component (107) and a first positioning component (104) on the side away from the second slide rail (1032). The first power component (107) includes a first motor base (1071), which is connected to a first motor (1072). The first motor (1072) is connected to a first gear (1073), which meshes with a first rack (1023).
8. The processing and cutting integrated machine according to claim 5, characterized in that, The bottom processing component (4) is located below the processing table (3). The bottom processing component (4) includes a bottom processing crossbeam (401), which is slidably connected to a bottom lifting component (402). The bottom lifting component (402) is slidably connected to a bottom processing component (403). The pressing component (5) includes a gantry frame (501), which is equipped with a pressing cylinder (502). The output end of the pressing cylinder (502) is connected to a pressing plate (503), and the pressing plate (503) is rotatably connected to several pressing rollers (5031).
9. A processing and cutting integrated machine according to any one of claims 5 to 8, characterized in that, The cutting assembly (6) includes a cutting crossbeam (602), with cutting columns (601) connected to both sides of the lower end of the cutting crossbeam (602). Several cutting sliders (6011) are mounted on the cutting columns (601). Several cutting slide rails (6021) are mounted on one side of the cutting crossbeam (602), and a cutting processing mechanism (604) is slidably connected to the cutting slide rails (6021). The cutting columns (601) are connected to a pushing and dust-collecting component (603), which includes a dust-collecting lifting cylinder (6031). The output end of the dust-collecting lifting cylinder (6031) is connected to a dust-collecting box (6032). A crossbeam rack (6022) is mounted on the upper end of the cutting crossbeam (602). The cutting processing mechanism (601) is... 4) Includes a cutting processing base (6041), a cutting lifting cylinder (6047) is provided at the upper end of the cutting processing base (6041), a plurality of cutting lifting slide rails (6042) are provided on the cutting processing base (6041), the cutting lifting slide rails (6042) are slidably connected to the cutting lifting slider (6043), the lifting slider (6043) is connected to the cutting component (6046), the output end of the cutting lifting cylinder (6047) is connected to the cutting component (6046), a cutting moving motor (6044) is provided on the cutting processing base (6041), the cutting moving motor (6044) is connected to the cutting moving gear (6045), and the cutting moving gear (6045) meshes with the crossbeam rack (6022).
10. A processing and cutting integrated machine according to any one of claims 5 to 8, characterized in that, The gripper assembly (7) includes a gripper base (701), a gripper slider (702) is provided at the lower end of the gripper base (701), a gripper moving motor (705) is provided on the gripper base (701), the gripper moving motor (705) is connected to a gripper gear (706), and a gripper first slider (703) and a gripper second slide rail (7041) are provided on the side of the gripper base (701) away from the gripper moving motor (705). The first slider (703) of the gripper is slidably connected to the first slide rail (7031) of the gripper, and the second slide rail (7041) of the gripper is slidably connected to the second slider (704) of the gripper. The first slide rail (7031) of the gripper is connected to the upper clamp (707). The upper clamp (707) is provided with a clamping cylinder (708). The output end of the clamping cylinder (708) is connected to the lower clamp (709). The lower clamp (709) is connected to the second slider (704) of the gripper.
Citation Information
Patent Citations
Cutting all-in-one machine
CN112428358A