Split assembly generator set apparatus

Abstract

The present application relates to the technical field of generator assembly, in particular to a split type assembled generator set equipment, which comprises a split type assembled bottom plate and a driving sliding block, brake mechanisms are arranged on a stator fixing seat and a rotor fixing seat, the brake mechanisms comprise folding air bags and fixing plates, the stator fixing seat and the rotor fixing seat are connected with air pumps through air pipes, the air pumps are fixedly arranged on the driving sliding block or a stator driving sliding block, and the folding air bags are used for pushing the fixing plates outward after the air pumps are started. When the air pumps are started to inflate the folding air bags, the fixing plates can be quickly and effectively moved, the fixing plates are convenient to place the generator stator or the generator rotor, the braking process is relatively stable, the impact and abrasion possibly caused by the traditional braking mode are reduced, after the air supply to the fixing plates is stopped, the fixing plates are restored to the original state under the action of springs, and then the generator stator is clamped and fixed through the arc-shaped support plates and the stator guide support rods, so that the assembly efficiency is improved.

Description

Technical Field

[0001] This invention relates to an assembly device, and more particularly to a modular assembly generator set device, belonging to the field of generator assembly technology. Background Technology

[0002] In the field of power generation equipment and related power drives, achieving precise, flexible and stable relative motion control between the generator stator and the generator rotor is the key to improving power generation efficiency and equipment performance.

[0003] Traditional drive structures are less flexible in adjusting the relative positions of the stator and rotor. The assembly of the stator and rotor usually relies on a fixed mechanical transmission mechanism, making it difficult to make flexible adjustments and changes according to actual working needs. They cannot adapt to various different working conditions. Moreover, the installation and maintenance of traditional structures are more complex. The connections between the components are tight, and once a component fails, large-scale disassembly and repair are often required, increasing maintenance costs and time, and resulting in a significant reduction in assembly efficiency.

[0004] Therefore, it is urgent to improve the generator assembly equipment to solve the above-mentioned problems. Summary of the Invention

[0005] The purpose of this invention is to provide a modular generator set assembly device. When the air pump is started to inflate the folding air bag, the fixed plate can be moved quickly and effectively, facilitating the placement of the generator stator or generator rotor. The braking process is also relatively smooth, reducing the impact and wear that may be caused by traditional braking methods. After the inflation of the fixed plate stops, the fixed plate returns to its original shape under the action of the spring. Then, the generator stator is clamped and fixed by the arc-shaped support plate and the stator guide support rod, thereby improving the assembly efficiency.

[0006] To achieve the above objectives, the main technical solutions adopted by the present invention include: A modular generator set includes a modular assembly base plate and a drive slider slidably disposed on the modular assembly base plate. The drive slider includes a stator drive slider and a rotor drive slider. A stator mounting base is fixedly disposed on the stator drive slider, and a rotor mounting base is fixedly disposed on the rotor drive slider. Both the stator mounting base and the rotor mounting base have a plurality of evenly distributed spring brake grooves. The spring brake grooves are connected to the interior of the stator mounting base or the rotor mounting base through folding airbag holes. A braking mechanism is fixedly disposed on the folding airbag holes. The braking mechanism includes a folding airbag and a fixing plate. The folding airbag is connected to the interior of the stator mounting base or the rotor mounting base, and the fixing plate is fixedly disposed inside the spring brake grooves by springs. The stator mounting base is connected to an arc-shaped support plate and a stator guide support rod via a braking mechanism. The inner surfaces of the arc-shaped support plate and the stator guide support rod are provided with electron-generating stators. The rotor mounting base is connected to a plurality of rotor guide support rods via a braking mechanism. The inner surfaces of the rotor guide support rods are provided with electron-generating rotors. Both the stator mounting base and the rotor mounting base are connected to an air pump via a vent pipe. The air pump is fixedly mounted on the rotor drive slider or the stator drive slider. After the air pump is started, the folding airbag is used to push the mounting plate outward.

[0007] Preferably, one end of the folding airbag is fixedly connected to the folding airbag hole and communicates with the interior of the stator fixing seat or the rotor fixing seat, and the other end of the folding airbag is fixedly connected to the fixing plate. One end of the spring is fixedly connected to the inside of the spring brake groove, and the other end of the spring is fixedly connected to the fixing plate.

[0008] Preferably, a support rod connecting block is fixedly provided on the outer side of the fixing plate, and the arc-shaped support plate, the stator guide support rod and the rotor guide support rod are all fixedly provided on the support rod connecting block. After the air pump inflates the stator fixing seat or the rotor fixing seat, the fixing plate is used to push the arc-shaped support plate, the stator guide support rod or the rotor guide support rod outward.

[0009] Preferably, a stator push telescopic rod is fixedly provided on one side of the stator fixing seat near the rotor fixing seat, and a stator abutment is provided at the output end of the stator push telescopic rod. The stator abutment is connected to the air pump through a push air pipe. A solenoid valve one is fixedly installed in the middle of the propulsion air pipe, and a solenoid valve two is fixedly installed on the air pipe.

[0010] Preferably, the stator abutment has a shaft positioning hole and an exhaust port on one side near the rotor fixing seat, and both the shaft positioning hole and the exhaust port are connected to the interior of the stator abutment. The shaft positioning hole is located in the middle of the exhaust port.

[0011] Preferably, the rotor guide support rod is fixedly connected to the fixed plate through the support rod connecting block, and an anti-slip sleeve is fixedly provided at one end of the rotor guide support rod near the stator fixing seat.

[0012] Preferably, a guide platform is fixedly provided on the upper side of the split-type assembly base plate, and guide slide rails are provided on both sides of the guide platform, and the drive slider is slidably disposed on the guide platform.

[0013] Preferably, the bottom of the drive slider is provided with symmetrically distributed guide rails, which are slidably disposed inside the guide rail.

[0014] Preferably, the upper side of the guide platform is provided with a slider groove, the bottom of the drive slider is connected to a brake slider, the brake slider is slidably disposed inside the slider groove, and a drive telescopic rod is fixedly disposed on the brake slider, one end of the drive telescopic rod being fixedly disposed inside the slider groove.

[0015] Preferably, a support arm is fixedly provided on the upper side of the stator drive slider, and the upper end of the support arm is fixedly connected to the stator fixing seat or the rotor fixing seat. An air pump mounting plate is fixedly installed on one side of the stator drive slider, and the air pump is fixedly installed on the air pump mounting plate.

[0016] This invention has at least the following beneficial effects: 1. When the air pump starts to inflate the folding airbag, it can quickly and effectively move the fixing plate, making it convenient to place the generator stator or generator rotor. The braking process is relatively smooth, reducing the impact and wear that may be caused by traditional braking methods. After the inflation of the fixing plate stops, the fixing plate returns to its original shape under the action of the spring. Then, the generator stator is clamped and fixed by the arc-shaped support plate and the stator guide support rod, improving the assembly efficiency.

[0017] 2. During braking, the spring can act as a buffer. When the folding airbag pushes the fixed plate, the spring can absorb some of the energy, preventing the fixed plate from moving too much and causing damage to other components. At the same time, it can also help the fixed plate to quickly return to its original position when the brake is released, thus improving the stability and reliability of the device. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a perspective view of the present invention; Figure 2 This is a structural diagram of the stator drive slider of the present invention; Figure 3 This is a cross-sectional view of the stator drive slider of the present invention; Figure 4 This is a structural diagram of the stator fixing base of the present invention; Figure 5 This is a structural diagram of the stator push telescopic rod of the present invention; Figure 6 This is a structural diagram of the braking mechanism of the present invention; Figure 7 This is a structural diagram of the rotor guide support rod of the present invention; Figure 8 This is a structural diagram of the rotor mounting base of the present invention.

[0019] In the diagram: 1. Split-type assembly base plate; 101. Slider groove; 102. Guide platform; 1021. Guide rail; 2. Drive slider; 201. Stator drive slider; 2011. Support arm; 2012. Air pump mounting plate; 2013. Brake slider; 2014. Guide rail; 202. Rotor drive slider; 3. Stator mounting base; 301. Spring brake groove; 302. Folding airbag hole; 303. Arc-shaped support plate; 304. Stator guide support. 4. Braking mechanism; 401. Folding airbag; 402. Fixing plate; 403. Support rod connecting block; 404. Spring; 5. Stator push telescopic rod; 501. Stator abutment; 5011. Rotor positioning hole; 5012. Exhaust port; 502. Propulsion air pipe; 503. Solenoid valve one; 6. Rotor fixing seat; 7. Air pump; 701. Vent pipe; 702. Solenoid valve two; 8. Rotor guide support rod; 801. Anti-slip sleeve; 9. Drive telescopic rod. Detailed Implementation

[0020] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0021] like Figures 1-8As shown, the modular generator set equipment provided in this embodiment includes a modular assembly base plate 1 and a drive slider 2 slidably disposed on the modular assembly base plate 1. The drive slider 2 includes a stator drive slider 201 and a rotor drive slider 202. A stator mounting base 3 is fixedly disposed on the stator drive slider 201, and a rotor mounting base 6 is fixedly disposed on the rotor drive slider 202. The design of the drive slider 2 allows the stator drive slider 201 and the rotor drive slider 202 to slide on the modular assembly base plate 1. This sliding drive method can flexibly adjust the relative position of the generator stator and the generator rotor according to actual working requirements, thereby changing the working state and performance parameters of the device to meet the usage requirements under different working conditions. The stator mounting base 3 and the rotor mounting base 6 are also mentioned. Each of the 6 components has several evenly distributed spring brake grooves 301. The spring brake grooves 301 are connected to the interior of the stator fixing seat 3 or rotor fixing seat 6 via folding airbag holes 302. A braking mechanism 4 is fixedly installed on the folding airbag hole 302. The braking mechanism 4 includes a folding airbag 401 and a fixing plate 402. The folding airbag 401 is connected to the interior of the stator fixing seat 3 or rotor fixing seat 6. The fixing plate 402 is fixedly installed inside the spring brake groove 301 by springs 404. The stator fixing seat 3 is connected to an arc-shaped support plate 303 and a stator guide support rod 304 via the braking mechanism 4. An electron-generating stator is installed on the inner surface of the arc-shaped support plate 303 and the stator guide support rod 304. The rotor fixing seat 6 is connected to several... A rotor guide support rod 8 is provided, and an electron-generating rotor is provided on the inner side of the rotor guide support rod 8. A spring brake groove 301 is provided on the stator fixing seat 3 and the rotor fixing seat 6, and a folding airbag hole 302 and a braking mechanism 4 are provided, which are connected to the interior. The inflation of the folding airbag 401 pushes the fixing plate 402. When the fixing plate 402 is pushed, it is convenient to place the electron-generating stator or electron-generating rotor, thus achieving braking of the device. This braking method can precisely control the braking force according to actual needs. Both the stator fixing seat 3 and the rotor fixing seat 6 are connected to an air pump 7 through a vent pipe 701. The air pump 7 is fixedly mounted on the rotor drive slider 202 or the stator drive slider 201. After the air pump 7 is started, the folding airbag 401 is used to push the fixing plate 402 outward. The fixed plate 402 is powered by the air pump 7 via the air pipe 701, which provides power to the folding airbag 401. This pneumatic drive method features stable power transmission and fast response. The air pump 7 is fixedly mounted on the drive slider 2, making the entire power transmission system compact and reducing energy loss during power transmission. This ensures that the folding airbag 401 can obtain power in a timely and accurate manner, enabling it to push the fixed plate 402 and thus achieve braking functions. When the air pump 7 starts inflating the folding airbag 401, it can quickly and effectively move the fixed plate 402 to achieve braking, facilitating the placement of the generator stator or generator rotor. The braking process is also relatively smooth, reducing the impact and wear that may occur with traditional braking methods. After the inflation of the fixed plate 402 stops...The fixing plate 402 returns to its original shape under the action of the spring 404, and then the electron-generating stator is clamped and fixed by the arc-shaped support plate 303 and the stator guide support rod 304, improving the assembly efficiency; During braking, the spring 404 can act as a buffer. When the folding airbag 401 pushes the fixed plate 402, the spring 404 can absorb some of the energy, preventing the fixed plate from moving excessively and causing damage to other components. At the same time, it can also help the fixed plate to quickly reset when the brake is released, thus improving the stability and reliability of the device.

[0022] Furthermore, such as Figure 1 , Figure 4 and Figure 6 As shown, one end of the folding airbag 401 is fixedly connected to the folding airbag hole 302 and communicates with the interior of the stator fixing seat 3 or the rotor fixing seat 6. The other end of the folding airbag 401 is fixedly connected to the fixing plate 402. One end of the spring 404 is fixedly connected to the interior of the spring brake groove 301, and the other end of the spring 404 is fixedly connected to the fixing plate 402. The folding airbag 401 and the folding airbag hole 302 and the fixing plate 402, as well as the spring 404 and the spring brake groove 301 and the fixing plate 402, are all fixedly connected. This allows it to withstand greater forces and prevents loosening or falling off, ensuring the structural stability and operational safety of the device. When the air pump 7 inflates the stator fixing seat 3, the folding airbag 401 expands rapidly, directly pushing the fixing plate 402 outward. This direct pneumatic drive reduces intermediate transmission links, significantly shortens the braking response time, and enables rapid braking, meeting the requirements of working scenarios with high braking timeliness. A support rod connecting block 403 is fixedly installed on the outer side of the fixed plate 402. The arc-shaped support plate 303, the stator guide support rod 304, and the rotor guide support rod 8 are all fixedly installed on the support rod connecting block 403. After the air pump 7 fills the stator fixed seat 3 or the rotor fixed seat 6 with air, the fixed plate 402 is used to push the arc-shaped support plate 303, the stator guide support rod 304, or the rotor guide support rod 8 outward. The support rod connecting block 403 evenly distributes the pushing force of the fixed plate 402 to the arc-shaped support plate 303, the stator guide support rod 304, and the rotor guide support rod 8, avoiding structural damage caused by excessive local stress. Each support rod shares the force, improving the strength and stability of the overall structure, making it less prone to deformation or loosening during long-term operation, and ensuring the reliability and safety of the device.

[0023] Furthermore, such as Figure 3 , Figure 4 as well as Figure 5As shown, a stator push telescopic rod 5 is fixedly installed on one side of the stator mounting base 3 near the rotor mounting base 6. A stator push telescopic rod 5 has a stator abutment cylinder 501 at its output end. The stator abutment cylinder 501 is connected to an air pump 7. A solenoid valve 1 503 is fixedly installed in the middle of the air pipe 502, and a solenoid valve 2 702 is fixedly installed on the air pipe 701. A shaft positioning hole 5011 and an exhaust port 5012 are opened on one side of the stator abutment cylinder 501 near the rotor mounting base 6. Both the shaft positioning hole 5011 and the exhaust port 5012 are connected to the interior of the stator abutment cylinder 501. The shaft positioning hole 5011 is located in the middle of the exhaust port 5012. The stator abutment cylinder 501 can... It can directly push the stator and push the stator into the interior of the rotor, improving assembly efficiency. The shaft positioning hole 5011 is connected to the interior of the stator abutment cylinder. This structural design allows the shaft to be supported and constrained in the positioning hole, increasing the stability of the positioning. Even if it is subjected to vibration or impact during operation, the shaft is not easy to deviate, ensuring that the relative position between the stator and the rotor is always kept in the optimal state. This facilitates the assembly of the generator's stator and rotor, further improving the reliability of the device operation and the assembly efficiency. At the same time, the shaft positioning hole 5011 on the stator abutment cylinder 501 can be used to clean dust on the stator or rotor, improving the assembly accuracy. In addition, the rotor guide support rod 8 is fixedly connected to the fixing plate 402 through the support rod connecting block 403. An anti-slip sleeve 801 is fixedly installed at one end of the rotor guide support rod 8 near the stator fixing seat 3. The anti-slip sleeve 801 can increase the friction with the rotor, improve the stability of the rotor, and increase the installation efficiency.

[0024] Furthermore, such as Figure 1 and Figure 2As shown, a guide platform 102 is fixedly installed on the upper side of the split-type assembly base plate 1. Guide rails 1021 are provided on both sides of the guide platform 102. The drive slider 2 is slidably mounted on the guide platform 102. Symmetrically distributed guide strips 2014 are provided at the bottom of the drive slider 2, and these guide strips 2014 are slidably mounted inside the guide rails 1021. A slider groove 101 is provided on the upper side of the guide platform 102. A brake slider 2013 is connected to the bottom of the drive slider 2, and the brake slider 2013 is slidably mounted inside the slider groove 101. The guide rails 1021 on both sides of the guide platform 102 cooperate with the symmetrically distributed guide strips 2014 at the bottom of the drive slider 2 to form a precise guiding mechanism. This design can... The drive slider 2 slides smoothly along a predetermined straight line on the guide table 102, effectively avoiding offset and shaking during the sliding process, and greatly improving the accuracy of the relative motion between the stator and the rotor. The brake slider 2013 is fixedly provided with a drive telescopic rod 9, one end of which is fixedly located inside the slider groove 101. The slider groove 101 on the side of the guide table 102 cooperates with the brake slider 2013 at the bottom of the drive slider 2 to provide a stable sliding track for the braking process. When braking is required, the brake slider 2013 slides in the slider groove 101, which can ensure the uniform application of braking force, avoid device vibration or damage caused by uneven braking, ensure the smooth operation of the braking process, and improve assembly efficiency. A support arm 2011 is fixedly installed on the upper side of the stator drive slider 201. The upper end of the support arm 2011 is fixedly connected to the stator fixing seat 3 or the rotor fixing seat 6. An air pump fixing plate 2012 is fixedly installed on one side of the stator drive slider 201. The air pump 7 is fixedly installed on the air pump fixing plate 2012. The air pump fixing plate 2012 fixed on one side of the stator drive slider 201 provides a dedicated installation position for the air pump 7, making the structure of the entire device more compact and also facilitating the installation, maintenance and repair of the air pump.

[0025] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0026] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0027] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A modular generator set assembly, comprising a modular assembly base plate (1) and a drive slider (2) slidably disposed on the modular assembly base plate (1), characterized in that, The drive slider (2) includes a stator drive slider (201) and a rotor drive slider (202). A stator mounting base (3) is fixedly installed on the stator drive slider (201), and a rotor mounting base (6) is fixedly installed on the rotor drive slider (202). Both the stator mounting base (3) and the rotor mounting base (6) are provided with a plurality of evenly distributed spring brake grooves (301). The spring brake grooves (301) are connected to the interior of the stator mounting base (3) or the rotor mounting base (6) through folding airbag holes (302). A braking mechanism (4) is fixedly installed on the folding airbag holes (302). The braking mechanism (4) includes a folding airbag (401) and a fixing plate (402). The folding airbag (401) is connected to the interior of the stator mounting base (3) or the rotor mounting base (6). The fixing plate (402) is fixedly installed inside the spring brake grooves (301) by springs (404). The stator fixing seat (3) is connected to an arc-shaped support plate (303) and a stator guide support rod (304) via a braking mechanism (4). The inner surfaces of the arc-shaped support plate (303) and the stator guide support rod (304) are provided with electron-generating stators. The rotor fixing seat (6) is connected to a plurality of rotor guide support rods (8) via a braking mechanism (4). The inner surfaces of the rotor guide support rods (8) are provided with electron-generating rotors. Both the stator mounting base (3) and the rotor mounting base (6) are connected to an air pump (7) via a vent pipe (701). The air pump (7) is fixedly mounted on the rotor drive slider (202) or the stator drive slider (201). After the air pump (7) is started, the folding airbag (401) is used to push the mounting plate (402) outward.

2. The modular generator set equipment according to claim 1, characterized in that: One end of the folding airbag (401) is fixedly connected to the folding airbag hole (302) and communicates with the interior of the stator fixing seat (3) or the rotor fixing seat (6); the other end of the folding airbag (401) is fixedly connected to the fixing plate (402). One end of the spring (404) is fixedly connected to the inside of the spring brake groove (301), and the other end of the spring (404) is fixedly connected to the fixing plate (402).

3. The modular generator set equipment according to claim 1, characterized in that: A support rod connecting block (403) is fixedly provided on the outer side of the fixed plate (402). The arc-shaped support plate (303), the stator guide support rod (304) and the rotor guide support rod (8) are all fixedly provided on the support rod connecting block (403). After the air pump (7) fills the stator fixed seat (3) or the rotor fixed seat (6) with air, the fixed plate (402) is used to push the arc-shaped support plate (303), the stator guide support rod (304) or the rotor guide support rod (8) outward.

4. The modular generator set equipment according to claim 1, characterized in that: A stator push telescopic rod (5) is fixedly provided on one side of the stator fixing seat (3) near the rotor fixing seat (6). A stator push telescopic rod (5) is provided at the output end of the stator push telescopic rod (5). The stator push telescopic rod (501) is connected to the air pump (7) through the push air pipe (502). A solenoid valve one (503) is fixedly installed in the middle of the propulsion air pipe (502), and a solenoid valve two (702) is fixedly installed on the air pipe (701).

5. A modular generator set according to claim 4, characterized in that: The stator abutment (501) has a shaft positioning hole (5011) and an exhaust port (5012) on one side near the rotor fixing seat (6). The shaft positioning hole (5011) and the exhaust port (5012) are both connected to the interior of the stator abutment (501). The pivot positioning hole (5011) is located in the middle of the exhaust port (5012).

6. A modular generator set according to claim 3, characterized in that: The rotor guide support rod (8) is fixedly connected to the fixing plate (402) through the support rod connecting block (403), and an anti-slip sleeve (801) is fixedly provided at one end of the rotor guide support rod (8) near the stator fixing seat (3).

7. A modular generator set according to claim 1, characterized in that: The upper side of the split-type assembly base plate (1) is fixedly provided with a guide platform (102), and both sides of the guide platform (102) are provided with guide slide rails (1021). The drive slider is slidably disposed on the guide platform (102).

8. A modular generator set according to claim 7, characterized in that: The bottom of the drive slider (2) is provided with symmetrically distributed guide rails (2014), which are slidably disposed inside the guide rail (1021).

9. A modular generator set according to claim 7, characterized in that: The upper side of the guide platform (102) is provided with a slider groove (101). The bottom of the drive slider (2) is connected to a brake slider (2013). The brake slider (2013) is slidably disposed inside the slider groove (101). A drive telescopic rod (9) is fixedly disposed on the brake slider (2013). One end of the drive telescopic rod (9) is fixedly disposed inside the slider groove (101).

10. A modular generator set according to claim 1, characterized in that: A support arm (2011) is fixedly provided on the upper side of the stator drive slider (201), and the upper end of the support arm (2011) is fixedly connected to the stator fixing seat (3) or the rotor fixing seat (6). A pump mounting plate (2012) is fixedly installed on one side of the stator drive slider (201), and the pump (7) is fixedly installed on the pump mounting plate (2012).

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