一种用于超导带材MgO膜层制备的IBAD设备

By integrating gradient control of the vacuum system, precise regulation of the conveyor belt system, modular design of the ion source, and online detection system, the problems of insufficient purity, disordered texture, and high defect rate of MgO film in existing IBAD equipment have been solved, achieving efficient and stable MgO film preparation and meeting the high-performance requirements of high-temperature superconducting tapes.

CN121874718BActive Publication Date: 2026-07-17ENERGY SINGULARITY ENERGY TECH (SHANGHAI) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ENERGY SINGULARITY ENERGY TECH (SHANGHAI) CO LTD
Filing Date
2026-03-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing IBAD equipment suffers from insufficient purity, disordered texture, and high defect rate when preparing MgO films, making it difficult to meet the high-performance requirements of second-generation high-temperature superconducting tapes, and also has low production efficiency.

Method used

By employing gradient control of the vacuum system, precise regulation of the conveyor belt system, modular design of the ion source, online upgrade of the detection system, and innovative reciprocating coating structure, we can achieve efficient, high-precision, and highly stable preparation of MgO films.

Benefits of technology

The efficient preparation of MgO films was achieved, significantly improving the uniformity of film thickness and texture consistency, increasing detection efficiency by more than 5 times, reducing defect rate, and meeting the needs of mass production.

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Abstract

本发明公开了一种用于超导带材MgO膜层制备的IBAD设备,属于超导材料制备设备技术领域,旨在解决现有IBAD设备制备MgO膜层效率低、运行稳定性差、检测依赖人工等技术问题。该设备包括真空系统、走带系统、离子源系统、带材检测系统及控制系统,各系统协同工作:真空系统构建“镀膜主腔0.01~0.04Pa+耳腔≤0.005Pa”的梯度真空环境,防止气体污染;走带系统采用一体导轮和挡边结构,结合张力闭环控制与速度自诊断补偿,实现张力波动≤3%、张力差波动≤5%,支持正反转往复镀膜。本发明大幅提升MgO膜层制备效率与质量,工艺适配性强,满足第二代高温超导REBCO带材批量生产需求,适用于强磁场应用场景的超导材料制备。
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