一种双向准壁面剪力热膜传感结构的磁控溅射原位沉积制备工艺及应用

A bidirectional quasi-wall shear thermal film sensing structure was fabricated on a flexible insulating substrate using a magnetron sputtering in-situ deposition process. This solved the problems of simultaneous acquisition of two-dimensional components and insufficient device wall adhesion adaptability in the prior art, achieving high-precision bidirectional shear force measurement and structural reliability. It is suitable for quasi-wall shear force measurement under complex flow conditions.

CN121874740BActive Publication Date: 2026-07-17CIVIL AVIATION UNIV OF CHINA

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CIVIL AVIATION UNIV OF CHINA
Filing Date
2026-03-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing quasi-wall shear thermal film measurements have shortcomings in terms of simultaneous acquisition of two-dimensional components, device wall adhesion adaptability, and consistency of thin film deposition and overlapping interconnection processes, making it difficult to achieve high-precision measurements under complex flow conditions.

Method used

A bidirectional quasi-wall shear thermal film sensing structure was fabricated on a flexible insulating substrate using magnetron sputtering in-situ deposition. By stepwise in-situ deposition of nickel sensing elements and copper leads, combined with patterning techniques, the bidirectional shear force components were simultaneously measured. Furthermore, the adhesion stability and electrothermal consistency were improved through the coordinated control of the thin film material system and deposition parameters.

Benefits of technology

It achieves high-precision, high-dynamic-response synchronous measurement of wall shear force in complex flow fields, improving the structural reliability and service life of the sensing structure, and is suitable for the manufacturing of bidirectional hot-film devices with curved surfaces.

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Abstract

本发明涉及金属材料表面镀覆与微加工制造技术领域,公开了一种双向准壁面剪力热膜传感结构的磁控溅射原位沉积制备工艺及应用。所述制备工艺包括:基底清洗活化;构建并定位受感部掩膜,在十字相交的四条带状开口内以镍靶磁控溅射原位沉积形成四个电气隔离的镍受感部;换装并定位引线掩膜,以铜靶原位沉积形成与各镍受感部端部交叠搭接导通的多条镀膜引线;去掩膜释放图形等步骤。所述镍受感部彼此电气隔离并构成测量单元,镀膜引线与其端部形成稳定导通通路,兼顾微尺度图形成形精度、界面连接可靠性及电热响应一致性。本发明具有柔性好、双向测量、抗干扰能力强、灵敏度高及工艺稳定的优点,适用于复杂曲面的流体剪力测量。
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