A full-automatic production line for generator magnetic steel production

Abstract

The application discloses a kind of full-automatic production line for generator magnetic steel production, including machine body.The application is cooperated under the cooperation of first auxiliary mechanism, second auxiliary mechanism, third auxiliary mechanism and processing mechanism, first realize the transverse cutting of block blank, generate slice, and the slice cut down will not fall, then a longitudinal cutting is carried out to slice, generate a strip piece, and every cutting down strip piece will not fall;Secondly, under the cooperation of bonding mechanism, gluing mechanism and drying mechanism, the outer wall of every strip piece to be bonded is sprayed with glue, and all strip pieces are driven to approach and bond simultaneously, the upper and lower parts of all bonded strip pieces are dried by drying lamp, to accelerate the solidification of glue, so as to realize the bonding assembly of generator magnetic steel, without staff auxiliary operation, full-automatic processing, convenient and fast, meet the needs of staff.

Description

Technical Field

[0001] This invention relates to the field of generator magnet production technology, specifically to a fully automated production line for generator magnet production. Background Technology

[0002] As a core device for converting other forms of energy into electrical energy, generators play an irreplaceable and crucial role in numerous fields such as power generation, industrial drives, and transportation. Generator magnets, as a key component of generators, directly affect the generator's efficiency, stability, and service life through their performance and quality.

[0003] In the traditional production process of generator magnets, many steps rely on manual operation. For example, in the process of cutting the block blank into strips, workers need to manually operate the cutting equipment. This is not only slow, but also makes it difficult to ensure the accuracy and consistency of the cutting. After each cut, the cut parts need to be removed manually before proceeding to the next step. The entire production process is cumbersome, resulting in a long production cycle and failing to meet the needs of large-scale industrial production. In addition, in the bonding and assembly stage, manual application of glue makes it difficult to ensure the uniformity of glue application, which may result in too much or too little glue. Moreover, the pressure and position control during bonding are not precise, which can easily cause problems such as weak magnet bonding and uneven surface, thus affecting the overall quality of the generator magnets. Summary of the Invention

[0004] To solve the above-mentioned technical problems, a fully automated production line for the production of generator magnets is provided. This technical solution solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A fully automated production line for producing generator magnets includes a machine body. A housing is fixedly connected to the top left side of the machine body. First auxiliary mechanisms are arranged on the left and right sides of the housing. Second auxiliary mechanisms are installed on the front and rear sides of the housing. An electric cover is provided on the top of the housing. Third auxiliary mechanisms are connected to both the housing and the electric cover. A bonding mechanism is also provided on the top right side of the machine body. A gluing mechanism and a drying mechanism are respectively installed on the back and right side of the bonding mechanism. A processing mechanism is also provided on the right side of the housing. A mechanical gripper is also installed on the top of the machine body.

[0006] Preferably, the first auxiliary mechanism includes a second electric push rod and a first clamping plate. The second electric push rod is provided in two sets and is fixedly connected to the left and right sides inside the housing. The first clamping plate is provided in two sets and is respectively installed on the output ends of the two sets of second electric push rods.

[0007] Preferably, the second auxiliary mechanism includes a first fixed frame, which has two sets of components fixedly connected to the front and rear sides of the housing. A first stepper motor is fixedly installed at the bottom of the first fixed frame, and the output end of the first stepper motor is fixedly connected to a first lead screw. A first guide rod is fixedly connected inside the first fixed frame, and a lifting block is threadedly connected to the outer wall of the first lead screw. The lifting block is slidably connected to the first guide rod, and a third electric push rod is provided on the outer side of the lifting block. The output end of the third electric push rod is fixedly connected to a second clamping plate.

[0008] Preferably, the third auxiliary mechanism includes a second lead screw and a second guide rod. The second lead screw has two sets rotatably connected to the housing and the electric cover plate, respectively. A first movable block is threaded onto the outer wall of the second lead screw. The second guide rod has two sets welded to the housing and the electric cover plate, respectively. The first movable block is slidably connected to the second guide rod. A fourth electric push rod is fixedly installed on the outer side of the first movable block. The output end of the fourth electric push rod is fixedly connected to the second movable block. A fifth electric push rod is installed on the outer side of the second movable block. The output end of the fifth electric push rod is fixedly connected to the third clamping plate. A second stepper motor that drives the two sets of second lead screws to rotate is respectively provided on the outer side of the housing and the outer side of the electric cover plate.

[0009] Preferably, the processing mechanism includes a fifth lead screw, a fifth guide rod, a fifth stepper motor, and a second movable component. The fifth lead screw is rotatably connected to the right side of the housing, the fifth guide rod is fixedly connected to the right side of the housing, the fifth stepper motor is fixedly mounted on the front side of the housing, the outer end of the fifth lead screw is fixedly connected to the output end of the fifth stepper motor, and the second movable component is threadedly connected to the fifth lead screw and slidably connected to the fifth guide rod. A robotic arm is mounted on the bottom of the second movable component.

[0010] Preferably, a slot is provided through the back of the box, and a cover is provided on the outside of the slot. The outside of the cover is fixedly connected to the output end of the first electric push rod. The first electric push rod is provided on the back of the box, and a storage platform is also fixedly installed on the back of the box. A cutting head and a grinding head are provided in the storage platform.

[0011] Preferably, the fitting mechanism includes a second fixed frame fixedly connected to the right side of the top of the machine body. A first threaded rod is rotatably connected inside the second fixed frame. The threads at both ends of the first threaded rod have opposite directions. Movable frames are threaded to both ends of the outer wall of the first threaded rod. A first fixed rod is welded inside the second fixed frame. The movable frames are slidably connected to the first fixed rod. The interiors of the two sets of movable frames are rotatably connected to the right ends of the telescopic member. The left ends of the telescopic member are rotatably connected to the interiors of the two sets of sliding frames. Both sets of sliding frames are slidably connected to guide rods. The guide rods are fixedly connected to the interior of the frame body. A first servo motor that drives the first threaded rod to rotate is provided on the outer side of the second fixed frame.

[0012] Preferably, the bonding mechanism further includes several sets of connecting frames evenly arranged on the top of the telescopic member. A second threaded rod is rotatably connected inside the connecting frame. A second fixed rod is also welded inside the connecting frame. Two sets of fourth clamping plates are slidably connected to the second fixed rod. The two sets of fourth clamping plates are respectively threaded to the two ends of the outer wall of the second threaded rod. The threads at the two ends of the second threaded rod have opposite directions. The outer end of the second threaded rod is fixedly connected to the output end of the second servo motor. The second servo motor is arranged on the outer wall of the connecting frame.

[0013] Preferably, the adhesive application mechanism includes a third fixed frame welded to the rear top of the machine body. A third lead screw is rotatably connected inside the third fixed frame. A first movable component is threaded onto the third lead screw. The first movable component is slidably connected to a third guide rod. The third guide rod is welded inside the third fixed frame. The outer end of the third lead screw is fixedly connected to the output end of a third stepper motor. The third stepper motor is mounted on the outer wall of the third fixed frame. A sixth electric push rod is rotatably connected inside the first movable component. The output end of the sixth electric push rod is fixedly connected to the adhesive application head. A first driven wheel is fixedly installed on the outer wall of the sixth electric push rod. A first drive motor is provided on the outer side of the first movable component. A first drive wheel is fixedly connected to the output end of the first drive motor. The first drive wheel is connected to the first driven wheel via a belt.

[0014] Preferably, the drying mechanism includes a fourth fixed frame, a fourth lead screw, and a fourth guide rod. The fourth fixed frame is fixedly connected to the top right side of the machine body. The fourth lead screw is rotatably connected inside the fourth fixed frame. The fourth guide rod is fixedly installed inside the fourth fixed frame. A fourth stepper motor for driving the fourth lead screw to rotate is provided at the top of the fourth fixed frame. A lifting component is slidably connected to the fourth guide rod. The lifting component is threadedly connected to the fourth lead screw. A seventh electric push rod is rotatably connected to the outside of the lifting component. The output end of the seventh electric push rod is fixedly connected to the drying lamp. A second driven wheel is fixedly connected to the outer wall of the seventh electric push rod. A second drive motor is also provided on the outside of the lifting component. The output end of the second drive motor is fixedly connected to the second drive wheel. The second drive wheel is also connected to the second driven wheel via a belt.

[0015] Compared with the prior art, the present invention provides a fully automated production line for the production of generator magnets, which has the following advantages: This invention, through the coordinated action of a first auxiliary mechanism, a second auxiliary mechanism, a third auxiliary mechanism, and a processing mechanism, first achieves transverse cutting of the block blank to generate slices, ensuring that the cut slices do not fall off. Then, the slices are repeatedly cut longitudinally to generate strips, again ensuring that each strip does not fall off. Next, through the coordinated action of a bonding mechanism, an adhesive application mechanism, and a drying mechanism, adhesive is sprayed onto the outer wall of each strip to be bonded, simultaneously driving all the strips to approach and bond together. A drying lamp dries the top and bottom of all bonded strips, accelerating the curing of the adhesive, thereby achieving the bonding and assembly of the generator magnets. This invention requires no operator assistance, is fully automated, convenient, and quick, meeting the needs of workers. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the box in this invention; Figure 3 This is a schematic diagram of the back structure of the box in this invention; Figure 4 This is a schematic diagram of the structure of the first auxiliary mechanism in this invention; Figure 5 This is a schematic diagram of the structure of the second auxiliary mechanism in this invention; Figure 6 This is a schematic diagram of the third auxiliary mechanism in this invention; Figure 7 This is a schematic diagram of the bonding mechanism in this invention; Figure 8 This is a schematic diagram of the internal structure of the connecting frame in this invention; Figure 9 This is a schematic diagram of the adhesive coating mechanism and the drying mechanism in this invention; Figure 10 This is a schematic diagram of the processing mechanism in this invention; Figure 11 This is a partial forming diagram of the generator magnet production process in this invention.

[0017] The numbers on the map are: 1. Body; 101. Housing; 102. First electric push rod; 103. Cover; 104. Storage platform; 105. Mechanical gripper; 2. First auxiliary mechanism; 201. Second electric push rod; 202. First clamping plate; 3. Second auxiliary mechanism; 301. First fixed frame; 302. First stepper motor; 303. First lead screw; 304. First guide rod; 305. Lifting block; 306. Third electric push rod; 307. Second clamping plate; 4. Third auxiliary mechanism; 401. Second lead screw; 402. Second guide rod; 403. Second stepper motor; 404. First movable block; 405. Fourth electric push rod; 406. Second movable block; 407. Fifth electric push rod; 408. Third clamping plate; 5. Fitting mechanism; 501. Second fixed frame; 502. First threaded rod; 503. First fixed rod; 504. First servo motor; 505. Movable frame; 506. Telescopic component; 507. Sliding frame; 508. Guide rod; 509. Frame body; 510. Connecting frame; 511. Second threaded rod; 512. Second fixed rod; 513. Second servo motor; 514. Fourth clamping plate; 6. Glue application mechanism; 601. Third fixed frame; 602. Third lead screw; 603. Third guide rod; 604. Third stepper motor; 605. First moving part; 606. Sixth electric push rod; 607. Glue application head; 608. First drive motor; 609. First drive wheel; 610. First driven wheel; 7. Drying mechanism; 701. Fourth fixed frame; 702. Fourth lead screw; 703. Fourth guide rod; 704. Fourth stepper motor; 705. Lifting component; 706. Seventh electric push rod; 707. Second drive motor; 708. Second drive wheel; 709. Second driven wheel; 8. Machining mechanism; 801. Fifth lead screw; 802. Fifth guide rod; 803. Fifth stepper motor; 804. Second moving part; 805. Robotic arm. Detailed Implementation

[0018] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0019] Example 1 Please refer to Figures 1-11 As shown, a fully automated production line for producing generator magnets includes a machine body 1. A housing 101 is fixedly connected to the top left side of the machine body 1. A first auxiliary mechanism 2 is provided on the left and right sides inside the housing 101. A second auxiliary mechanism 3 is installed on the front and rear sides inside the housing 101. An electric cover is provided on the top of the housing 101. A third auxiliary mechanism 4 is connected to both the housing 101 and the electric cover. A bonding mechanism 5 is also provided on the top right side of the machine body 1. A gluing mechanism 6 and a drying mechanism 7 are respectively installed on the back and right side of the bonding mechanism 5. A processing mechanism 8 is also provided on the right side inside the housing 101. A mechanical gripper 105 is also installed on the top of the machine body 1.

[0020] Example 2 Please refer to Figure 2 and Figure 4 As shown, the first auxiliary mechanism 2 includes a second electric push rod 201 and a first clamping plate 202. The second electric push rod 201 is provided in two sets and is fixedly connected to the left and right sides inside the housing 101 respectively. The first clamping plate 202 is provided in two sets and is installed on the output ends of the two sets of second electric push rods 201 respectively.

[0021] Those skilled in the art will understand that by controlling the extension or retraction of the output ends of the two sets of second electric push rods 201, the two sets of first clamping plates 202 can be brought closer to or moved away from each other.

[0022] Example 3 Please refer to Figure 5 As shown, the second auxiliary mechanism 3 includes a first fixed frame 301. The first fixed frame 301 is provided with two sets of components that are fixedly connected to the front and rear sides of the housing 101. A first stepper motor 302 is fixedly installed at the bottom of the first fixed frame 301. The output end of the first stepper motor 302 is fixedly connected to the first lead screw 303. A first guide rod 304 is fixedly connected inside the first fixed frame 301. A lifting block 305 is threadedly connected to the outer wall of the first lead screw 303. The lifting block 305 is slidably connected to the first guide rod 304. A third electric push rod 306 is provided on the outer side of the lifting block 305. The output end of the third electric push rod 306 is fixedly connected to the second clamping plate 307.

[0023] Those skilled in the art will understand that the first lead screw 303 is rotated by the output end of the first stepper motor 302, causing the lifting block 305 to move up and down along the outer wall of the first guide rod 304, thereby driving the second clamping plate 307 to move up and down; and then the output ends of the two sets of third electric push rods 306 are extended or retracted, thereby driving the two sets of second clamping plates 307 to move closer or further apart.

[0024] Example 4 Please refer to Figure 6 As shown, the third auxiliary mechanism 4 includes a second lead screw 401 and a second guide rod 402. The second lead screw 401 has two sets rotatably connected to the housing 101 and the electric cover plate, respectively. A first movable block 404 is threadedly connected to the outer wall of the second lead screw 401. The second guide rod 402 has two sets welded to the housing 101 and the electric cover plate, respectively. The first movable block 404 is slidably connected to the second guide rod 402. A fourth electric push rod 405 is fixedly installed on the outer side of the first movable block 404. The output end of the fourth electric push rod 405 is fixedly connected to the second movable block 406. A fifth electric push rod 407 is installed on the outer side of the second movable block 406. The output end of the fifth electric push rod 407 is fixedly connected to the third clamping plate 408. A second stepper motor 403 that drives the two sets of second lead screws 401 to rotate is respectively provided on the outer side of the housing 101 and the outer side of the electric cover plate.

[0025] Those skilled in the art will understand that when the electric cover is closed on the top of the housing 101, the fourth electric push rod 405 located above is in a horizontal state, and the fifth electric push rod 407 is in a vertical state. The output end of the second stepper motor 403 causes the second lead screw 401 to rotate, driving the first movable block 404 to move horizontally back and forth along the second guide rod 402, thereby causing the third clamping plate 408 to move horizontally back and forth. By controlling the output end of the fourth electric push rod 405 to extend or retract, the third clamping plate 408 can be moved to the rear or front side. By controlling the output ends of the two sets of fifth electric push rods 407 to extend or retract, the two sets of third clamping plates 408 can be moved closer or further apart.

[0026] Example 5 Please refer to Figure 10As shown, the processing mechanism 8 includes a fifth lead screw 801, a fifth guide rod 802, a fifth stepper motor 803, and a second movable part 804. The fifth lead screw 801 is rotatably connected to the right side inside the housing 101, the fifth guide rod 802 is fixedly connected to the right side inside the housing 101, the fifth stepper motor 803 is fixedly installed on the front side of the housing 101, the outer end of the fifth lead screw 801 is fixedly connected to the output end of the fifth stepper motor 803, and the second movable part 804 is threadedly connected to the fifth lead screw 801 and slidably connected to the fifth guide rod 802. A robotic arm 805 is installed at the bottom of the second movable part 804.

[0027] Please refer to Figure 3 As shown, a slot is provided through the back of the box 101, and a cover 103 is provided on the outside of the slot. The outside of the cover 103 is fixedly connected to the output end of the first electric push rod 102. The first electric push rod 102 is provided on the back of the box 101, and a storage platform 104 is also fixedly installed on the back of the box 101. A cutting head and a grinding head are provided inside the storage platform 104.

[0028] Those skilled in the art will understand that the output of the fifth stepper motor 803 drives the fifth lead screw 801 to rotate, causing the second movable part 804 to reciprocate along the outer wall of the fifth guide rod 802, thereby enabling the robotic arm 805 to reciprocate. Furthermore, the output of the first electric push rod 102 controls the movement of the cover 103, preventing it from blocking the slot. The robotic arm 805 can then extend through the slot to the storage platform 104 to replace the cutting head or grinding head required during processing.

[0029] Example 6 Please refer to Figure 7 As shown, the bonding mechanism 5 includes a second fixed frame 501 fixedly connected to the top right side of the body 1. A first threaded rod 502 is rotatably connected inside the second fixed frame 501. The threads at both ends of the first threaded rod 502 have opposite directions. Movable frames 505 are threadedly connected to both ends of the outer wall of the first threaded rod 502. A first fixed rod 503 is welded inside the second fixed frame 501. The movable frames 505 are slidably connected to the first fixed rod 503. The interiors of the two sets of movable frames 505 are rotatably connected to the right ends of the telescopic member 506. The left ends of the telescopic member 506 are rotatably connected to the interiors of two sets of sliding frames 507. Both sets of sliding frames 507 are slidably connected to the guide rod 508. The guide rod 508 is fixedly connected to the interior of the frame 509. A first servo motor 504 that drives the first threaded rod 502 to rotate is provided on the outer side of the second fixed frame 501.

[0030] Please refer to Figure 7As shown, the bonding mechanism 5 also includes several sets of connecting frames 510 evenly arranged on the top of the telescopic member 506. A second threaded rod 511 is rotatably connected inside the connecting frame 510. A second fixing rod 512 is also welded inside the connecting frame 510. Two sets of fourth clamping plates 514 are slidably connected on the second fixing rod 512. The two sets of fourth clamping plates 514 are respectively threaded to both ends of the outer wall of the second threaded rod 511. The threads at both ends of the second threaded rod 511 are in opposite directions. The outer end of the second threaded rod 511 is fixedly connected to the output end of the second servo motor 513. The second servo motor 513 is arranged on the outer wall of the connecting frame 510.

[0031] Those skilled in the art will understand that the output of the second servo motor 513 drives the second threaded rod 511 to rotate, causing the two sets of fourth clamping plates 514 to move closer or further apart; and the output of the first servo motor 504 drives the first threaded rod 502 to rotate, causing the two sets of movable frames 505 to move closer or further apart. When the two sets of movable frames 505 move closer together, the telescopic member 506 is driven to extend uniformly to the left, and when the two sets of movable frames 505 move further apart, the telescopic member 506 is driven to retract uniformly to the right.

[0032] Example 6 Please refer to Figure 9 As shown, the glue application mechanism 6 includes a third fixed frame 601 welded to the rear top of the machine body 1. A third lead screw 602 is rotatably connected inside the third fixed frame 601. A first movable part 605 is threadedly connected to the third lead screw 602. The first movable part 605 is slidably connected to the third guide rod 603. The third guide rod 603 is welded inside the third fixed frame 601. The outer end of the third lead screw 602 is fixedly connected to the output end of the third stepper motor 604. The third stepper motor 604 is set on the outer wall of the third fixed frame 601. A sixth electric push rod 606 is rotatably connected inside the first movable part 605. The output end of the sixth electric push rod 606 is fixedly connected to the glue application head 607. A first driven wheel 610 is fixedly installed on the outer wall of the sixth electric push rod 606. A first drive motor 608 is set on the outer side of the first movable part 605. A first drive wheel 609 is fixedly connected to the output end of the first drive motor 608. The first drive wheel 609 is connected to the first driven wheel 610 via a belt.

[0033] Those skilled in the art will understand that the output of the first drive motor 608 drives the first drive wheel 609 to rotate, and under the action of the belt, the first driven wheel 610 and the sixth electric push rod 606 rotate as a whole, driving the glue applicator head 607 to rotate; and by controlling the output of the sixth electric push rod 606 to extend or retract, the glue applicator head 607 is driven to move forward or backward; and the output of the third stepper motor 604 drives the third lead screw 602 to rotate, causing the first movable part 605 to move horizontally back and forth along the outer wall of the third guide rod 603, thereby driving the glue applicator head 607 to move horizontally back and forth.

[0034] Example 7 Please refer to Figure 9 As shown, the drying mechanism 7 includes a fourth fixed frame 701, a fourth lead screw 702, and a fourth guide rod 703. The fourth fixed frame 701 is fixedly connected to the top right side of the machine body 1. The fourth lead screw 702 is rotatably connected inside the fourth fixed frame 701. The fourth guide rod 703 is fixedly installed inside the fourth fixed frame 701. A fourth stepper motor 704 is provided at the top of the fourth fixed frame 701 to drive the fourth lead screw 702 to rotate. A lifting component 705 is slidably connected to the fourth guide rod 703. The lifting component 705 is threadedly connected to the fourth lead screw 702, and a seventh electric push rod 706 is rotatably connected to the outside of the lifting component 705. The output end of the seventh electric push rod 706 is fixedly connected to the drying lamp. A second driven wheel 709 is fixedly connected to the outer wall of the seventh electric push rod 706. A second drive motor 707 is also provided on the outside of the lifting component 705. The output end of the second drive motor 707 is fixedly connected to the second drive wheel 708. The second drive wheel 708 is also connected to the second driven wheel 709 via a belt.

[0035] Those skilled in the art will understand that by controlling the output of the second drive motor 707 to drive the second drive wheel 708 to rotate, the second driven wheel 709 and the seventh electric push rod 706 rotate as a whole under the action of the belt, causing the drying lamp to rotate, which can be upward or downward; by controlling the output of the fourth stepper motor 704 to drive the fourth lead screw 702 to rotate, the lifting component 705 moves up and down along the outer wall of the fourth guide rod 703, thereby causing the drying lamp to move up and down; and by controlling the output of the seventh electric push rod 706 to extend or retract, the drying lamp can be moved to the left or right.

[0036] To clearly describe the working principle of this invention, we will use... Figure 1 This is explained from a directional perspective, which refers to the "up, down, left, right, front, and back" as mentioned below, specifically as follows: S1. The mechanical gripper 105 clamps the block blank to be processed on the external conveyor and transfers it into the box 101. Under the action of the second auxiliary mechanism 3, the two sets of second clamping plates 307 move closer to each other to clamp and fix the front and rear sides of the block blank. The electric cover plate on the top of the box 101 is closed. Under the action of the processing mechanism 8, the robotic arm 805 drives the clamped cutting head to move back and forth. The robotic arm 805 can also perform multi-axis movement, thereby cutting an arc shape on the right side of the block blank. S2. Then, by controlling the output ends of the two sets of second electric push rods 201 to extend synchronously, the two sets of first clamping plates 202 move closer to each other and clamp the blank from left to right. The two sets of second clamping plates 307 in the second auxiliary mechanism 3 release the clamping and continue to cut off a triangular block on the front and back sides of the blank under the action of the processing mechanism 8. S3. According to the thickness requirements of the generator magnet to be produced, under the action of the second auxiliary mechanism 3, the height of the two sets of second clamping plates 307 is controlled. Then, the two sets of second clamping plates 307 clamp the top of the blank and, under the action of the processing mechanism 8, the top of the blank is horizontally cut. The cut slices are clamped and fixed by the two sets of second clamping plates 307. S4. Open the electric cover plate on the top of the box 101. The mechanical gripper 105 takes out the slice and the remaining blank in sequence to the outside of the box 101. If it is necessary to polish the cut slice, the mechanical arm 805 clamps and installs the polishing head, and then the mechanical gripper 105 transfers the slice back into the box 101. The two sets of first clamping plates 202 approach each other to fix the slice in the box 101. Under the action of the processing mechanism 8, the mechanical arm 805 drives the polishing head to polish the top of the slice. After polishing, the mechanical gripper 105 flips the slice over and re-clamps it for polishing, thereby achieving full polishing. S5. Subsequently, under the combined action of the second auxiliary mechanism 3, the third auxiliary mechanism 4 and the processing mechanism 8, the robotic arm 805 drives the clamping cutting head to perform longitudinal cutting on the slice in sequence. During the cutting process, in order to prevent the cut strips from falling off, the two sets of third clamping plates 408 in the third auxiliary mechanism 4 are positioned above and below the strips in advance and clamp the strips. S6. The mechanical gripper 105 sequentially clamps each cut strip and transfers it to the bonding mechanism 5 between each pair of fourth clamping plates 514. The two fourth clamping plates 514 inside each connecting frame 510 approach each other to clamp and fix each strip. Next, the gluing mechanism 6 sprays glue on the outer wall of each strip to be bonded. Then, the output end of the first servo motor 504 drives the first threaded rod 502 to rotate, causing the two sets of movable frames 505 to move away from each other and drive the telescopic part 506 to retract evenly to the right, thereby achieving the goal of bringing all the strips closer together and bonding them. Finally, under the action of the drying mechanism 7, the drying lamp dries the top and bottom of all the bonded strips, accelerating the curing of the glue, thereby achieving the bonding and assembly of the generator magnet. S7. Finally, the mechanical gripper 105 transfers the bonded generator magnet into the housing 101. The two sets of third clamping plates 408 in the third auxiliary mechanism 4 clamp the generator magnet from the top and bottom. Then, under the action of the processing mechanism 8, the two sides of the generator magnet are shaped and polished to complete the production. The entire process is automated, convenient and fast, and meets the needs of the staff.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.

Claims

1. A fully automated production line for producing generator magnets, comprising a machine body (1), characterized in that, A box (101) is fixedly connected to the top left side of the machine body (1). A first auxiliary mechanism (2) is provided on the left and right sides inside the box (101). A second auxiliary mechanism (3) is installed on the front and rear sides inside the box (101). An electric cover is provided on the top of the box (101). A third auxiliary mechanism (4) is connected inside the box (101) and inside the electric cover. A bonding mechanism (5) is also provided on the top right side of the machine body (1). A glue application mechanism (6) and a drying mechanism (7) are respectively installed on the back and right side of the bonding mechanism (5). A processing mechanism (8) is also provided on the right side inside the box (101). A mechanical gripper (105) is also installed on the top of the machine body (1). The bonding mechanism (5) includes a second fixed frame (501) fixedly connected to the right side of the top of the body (1). A first threaded rod (502) is rotatably connected inside the second fixed frame (501). The threads at both ends of the first threaded rod (502) are opposite in direction. Movable frames (505) are threaded to both ends of the outer wall of the first threaded rod (502). A first fixed rod (503) is welded inside the second fixed frame (501). The movable frame (505) is slidably connected to the first fixed rod (503). On 503), the interior of the two sets of movable frames (505) is rotatably connected to the right ends of the telescopic member (506), and the left ends of the telescopic member (506) are rotatably connected to the interior of the two sets of sliding frames (507). The two sets of sliding frames (507) are slidably connected to the guide rod (508), and the guide rod (508) is fixedly connected to the interior of the frame (509). The second fixed frame (501) is provided with a first servo motor (504) that drives the first threaded rod (502) to rotate. The adhesive application mechanism (6) includes a third fixed frame (601) welded to the rear top of the machine body (1). A third lead screw (602) is rotatably connected inside the third fixed frame (601). A first movable part (605) is threaded onto the third lead screw (602). The first movable part (605) is slidably connected to a third guide rod (603). The third guide rod (603) is welded inside the third fixed frame (601). The outer end of the third lead screw (602) is fixedly connected to the output end of a third stepper motor (604). The third stepper motor (604) is mounted on the third fixed frame (601). A sixth electric push rod (606) is rotatably connected to the outer wall of the fixed frame (601) and inside the first movable part (605). The output end of the sixth electric push rod (606) is fixedly connected to the glue applicator (607). A first driven wheel (610) is fixedly installed on the outer wall of the sixth electric push rod (606). A first drive motor (608) is provided on the outer side of the first movable part (605). A first drive wheel (609) is fixedly connected to the output end of the first drive motor (608). The first drive wheel (609) is connected to the first driven wheel (610) via a belt. The drying mechanism (7) includes a fourth fixed frame (701), a fourth lead screw (702), and a fourth guide rod (703). The fourth fixed frame (701) is fixedly connected to the top right side of the machine body (1). The fourth lead screw (702) is rotatably connected inside the fourth fixed frame (701). The fourth guide rod (703) is fixedly installed inside the fourth fixed frame (701). A fourth stepper motor (704) for driving the fourth lead screw (702) to rotate is provided on the top of the fourth fixed frame (701). A lifting component (705) is slidably connected to the fourth guide rod (703). (705) is threaded onto the fourth lead screw (702), and the outer side of the lifting member (705) is rotatably connected to the seventh electric push rod (706). The output end of the seventh electric push rod (706) is fixedly connected to the drying lamp. The outer wall of the seventh electric push rod (706) is fixedly connected to the second driven wheel (709). The outer side of the lifting member (705) is also provided with a second drive motor (707). The output end of the second drive motor (707) is fixedly connected to the second drive wheel (708). The second drive wheel (708) is also connected to the second driven wheel (709) via a belt. The fitting mechanism (5) further includes several sets of connecting frames (510) evenly arranged on the top of the telescopic member (506). The connecting frame (510) is rotatably connected to a second threaded rod (511). The connecting frame (510) is also welded with a second fixing rod (512). Two sets of fourth clamping plates (514) are slidably connected to the second fixing rod (512). The two sets of fourth clamping plates (514) are respectively threaded to the two ends of the outer wall of the second threaded rod (511). The threads at both ends of the second threaded rod (511) are in opposite directions. The outer end of the second threaded rod (511) is fixedly connected to the output end of the second servo motor (513). The second servo motor (513) is arranged on the outer wall of the connecting frame (510).

2. The fully automated production line for producing generator magnets according to claim 1, characterized in that, The first auxiliary mechanism (2) includes a second electric push rod (201) and a first clamping plate (202). The second electric push rod (201) is provided in two sets and is fixedly connected to the left and right sides inside the housing (101). The first clamping plate (202) is provided in two sets and is installed on the output ends of the two sets of the second electric push rod (201).

3. The fully automated production line for producing generator magnets according to claim 1, characterized in that, The second auxiliary mechanism (3) includes a first fixed frame (301). The first fixed frame (301) is provided with two sets of fixed connections to the front and rear sides of the box (101). A first stepper motor (302) is fixedly installed at the bottom of the first fixed frame (301). The output end of the first stepper motor (302) is fixedly connected to the first lead screw (303). A first guide rod (304) is fixedly connected inside the first fixed frame (301). A lifting block (305) is threadedly connected to the outer wall of the first lead screw (303). The lifting block (305) is slidably connected to the first guide rod (304). A third electric push rod (306) is provided on the outer side of the lifting block (305). The output end of the third electric push rod (306) is fixedly connected to the second clamping plate (307).

4. The fully automated production line for producing generator magnets according to claim 1, characterized in that, The third auxiliary mechanism (4) includes a second lead screw (401) and a second guide rod (402). The second lead screw (401) has two sets of parts rotatably connected to the housing (101) and the electric cover plate, respectively. A first movable block (404) is threaded onto the outer wall of the second lead screw (401). The second guide rod (402) has two sets of parts welded to the housing (101) and the electric cover plate, respectively. The first movable block (404) is slidably connected to the second guide rod (402). A fourth electric push rod (405) is fixedly installed on the outside of the block (404). The output end of the fourth electric push rod (405) is fixedly connected to the second movable block (406). A fifth electric push rod (407) is installed on the outside of the second movable block (406). The output end of the fifth electric push rod (407) is fixedly connected to the third clamping plate (408). A second stepper motor (403) that drives two sets of second lead screws (401) to rotate is respectively provided on the outside of the housing (101) and the outside of the electric cover.

5. A fully automated production line for producing generator magnets according to claim 1, characterized in that, The processing mechanism (8) includes a fifth lead screw (801), a fifth guide rod (802), a fifth stepper motor (803), and a second movable part (804). The fifth lead screw (801) is rotatably connected to the right side inside the housing (101). The fifth guide rod (802) is fixedly connected to the right side inside the housing (101). The fifth stepper motor (803) is fixedly installed on the front side of the housing (101). The outer end of the fifth lead screw (801) is fixedly connected to the output end of the fifth stepper motor (803). The second movable part (804) is threadedly connected to the fifth lead screw (801) and slidably connected to the fifth guide rod (802). A robotic arm (805) is installed at the bottom of the second movable part (804).

6. The fully automated production line for producing generator magnets according to claim 1, characterized in that, The back of the box (101) has a through slot, and a cover (103) is provided on the outside of the slot. The outside of the cover (103) is fixedly connected to the output end of the first electric push rod (102). The first electric push rod (102) is located on the back of the box (101), and a storage platform (104) is also fixedly installed on the back of the box (101). A cutting head and a grinding head are provided inside the storage platform (104).

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