一种不单独配置筛分车间的I型两段一闭路破碎方法

By using a closed-loop spray dust suppression system and an adjustable-speed feeding device to create a stable material flow, combined with a dual-frequency composite vibrating screen for grading and a screen blockage risk indicator, the problems of screen surface fluctuation and blockage caused by unstable feed are solved, thus improving the continuity and reliability of the crushing process.

CN121927712BActive Publication Date: 2026-07-17CHANGCHUN GOLD DESIGN INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHANGCHUN GOLD DESIGN INST
Filing Date
2026-03-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Under the compact Type I two-stage closed-circuit crushing conditions, the feed flow rate is unstable, resulting in uneven thickness of the screen material layer, grade drift, fluctuations in return material volume and load fluctuations in the second-stage crushing. In addition, the wet and sticky fine mud is prone to causing screen hole blockage, reducing the reliability of the entire line operation.

Method used

By implementing closed-loop spray dust suppression at unloading and transfer points, a uniform material layer is formed using an adjustable-speed feeding device. After stabilizing the material flow in the buffer silo, the material enters the dual-frequency composite vibrating screen for grading. The amount of returned material, screen vibration, and motor current are collected to generate a screen blockage risk indicator, triggering a screen cleaning sequence and linking the bypass to maintain continuous and uniform material flow.

Benefits of technology

It achieves continuous and uniform feeding of materials into the screen and stable circuit load, reduces classification drift and return material fluctuations, improves the continuity and particle size consistency of feed into the ore bin before grinding, reduces the frequency of screen blockage and shutdown, and improves the overall processing efficiency and operational reliability.

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Abstract

本发明公开了一种不单独配置筛分车间的I型两段一闭路破碎方法,涉及矿物破碎与筛分控制技术领域,包括,将金矿原矿卸入受料斗并在卸料及各转运点实施封闭喷雾抑尘,经可调速给料装置配合格筛进行均匀分料后,送入一级颚式破碎机执行粗碎,得到粗碎产物,并经主皮带进入缓冲仓形成稳定料流;将稳定料流从缓冲仓出料后沿同一破碎车间的I型直线输送,进入双频复合振动筛进行分级,使筛下合格粒级经产品皮带送入磨矿前矿仓,并将筛上超粒级汇入二段破碎通道。本发明通过在粗碎后设置缓冲稳流并对给料负载进行约束,实现了入筛物料连续均匀与回路负荷平稳,减少因矿石波动引起的分级漂移与返料起伏,降低停机与维护频率。
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