一种用于齿轮加工的车削装置

By combining magnetic attraction, axial pushing and radial expansion units, the deformation problem caused by clamping force in the turning of thin-walled external gear rings is solved, achieving high-precision end face machining results.

CN121928092BActive Publication Date: 2026-07-17DALIAN MINGYANG IND

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DALIAN MINGYANG IND
Filing Date
2026-03-25
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing thin-walled external gear rings are prone to microscopic elastic concave deformation and end face springback twisting during turning due to clamping force, which affects machining accuracy.

Method used

A magnetic attraction unit is used for initial adsorption, combined with an axial pushing unit and a radial expansion unit to provide uniform internal support around the thin-walled external gear ring. A negative pressure unit is used to achieve axial contraction and radial expansion, ensuring the coaxiality of the workpiece and the rotating sleeve and avoiding stress concentration.

Benefits of technology

It effectively improves the flatness and runout accuracy of end face turning, protects the tooth profile and thin-walled structure from damage, and avoids the microscopic elastic concave deformation caused by traditional clamping methods.

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Abstract

本发明涉及车削技术领域,具体公开了本发明公开了一种用于齿轮加工的车削装置,包括:台架;回转单元;磁吸单元;轴向抵推单元;径向扩撑单元;负压单元;以及车削单元。本发明通过磁吸单元实现初步吸附定位,随后轴向抵推单元施加轴向推力,同时触发径向扩撑单元在轴向抵推过程中自动径向扩撑,实现对内圈的全周均匀内撑,避免了应力集中于齿部或槽区,保护了齿形与薄壁结构不受损伤,同时避免了传统径向局部刚性夹紧导致的微观弹性内凹变形;径向扩撑单元在实现内撑的同时,自动完成薄壁外齿圈齿轮与回转套筒的对中,确保工件与回转轴线的同轴度,有效抑制车削过程中的轴向跳动与径向微动,提升端面车削加工平面度。
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