一种动态结晶工艺温度控制系统及方法

By using a dynamic crystallization process temperature control system, combined with gradient cooling and ultrasonic pulses, uniform nucleation and efficient growth of lithium hexafluorophosphate crystals were achieved, solving the problems of poor crystal quality and equipment scaling in existing technologies, and improving production efficiency and crystal quality.

CN121944576BActive Publication Date: 2026-07-17ZHEJIANG STARRY PHARMA +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG STARRY PHARMA
Filing Date
2026-04-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing crystallization process for lithium hexafluorophosphate suffers from poor crystal quality, poor batch-to-batch stability, and equipment scaling problems. It cannot respond in real time to changes in the nucleation state inside the feed liquid, resulting in incomplete nucleation or secondary breakage of crystal nuclei.

Method used

A dynamic crystallization process temperature control system is adopted. By combining gradient cooling and ultrasonic pulses, the temperature of the feed solution and the nucleation state are monitored in real time, and the nucleation process is precisely controlled. This includes gradient cooling before the feed solution enters the metastable region, applying ultrasonic pulses at preset time points to induce nucleation, and then performing precise crystal growth control.

Benefits of technology

This method achieves uniform generation of crystal nuclei in the liquid phase of the material, ensuring the concentration and high quality of crystal particle size distribution, improving crystal quality and production efficiency, and reducing equipment maintenance costs.

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Abstract

本发明实施例提供了一种动态结晶工艺温度控制系统及方法,涉及动态结晶工艺控制技术的技术领域。其方法包括:根据预设的第一曲线,对料液进行梯度降温,以使料液进入介稳区;在料液处于介稳区内的预设时间点,对料液施加超声波脉冲,以诱导同步成核;在超声波脉冲施加完毕后,进行第一降温处理,以控制晶体生长。通过本发明,解决了结晶质量低的问题,进而达到了提高结晶质量的效果。
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