An automatic seasoning delivery device and method for food production
Patent Information
- Application Number
- CN202610229100.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-26
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2046-02-26
AI Technical Summary
[0004]为了解决上述技术问题,本发明提供了一种食品生产用调味料自动输送装置及方法,以解决现有技术中,现有的输送装置多采用单一电晕放电,存在物料赋电不足或过量的情况,进而引发吸附不牢脱落,并且物料粉末在卸料时通过刮板刮取,使得皮带上容易卸料残留的问题
1.通过放电针初次赋电与摩擦赋电盘二次赋电,两组电荷传感器分别对初次赋电、二次赋电阶段的电荷密度数据进行采集并传输至控制模块,控制模块依据赋电达标判定结果,切换摩擦赋电盘上环形负电极或环形正电极的通断状态,动态调整赋电强度以完成赋电补能或降能操作,让物料粉末获得稳定且与输送需求相适配的电荷密度,避免因赋电不足导致的吸附力度不够、输送过程中物料脱落,或因赋电过量引发的吸附过紧难以剥离的情况,解决传统单一赋电方式易出现赋电不均的问题。
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Abstract
Description
Technical Field
[0001] This invention belongs to the field of food production equipment technology, and more specifically, relates to an automatic conveying device and method for seasonings used in food production. Background Technology
[0002] In the food production and processing industry, the conveying of seasonings is characterized by easy airflow, easy sticking, and large differences in flowability. At present, the mainstream conveying methods in the industry include traditional belt conveying, screw conveying and electrostatic adsorption conveying. Among them, electrostatic adsorption conveying is gradually being applied to powder seasoning conveying scenarios due to its advantages of no mechanical contact and prevention of airflow.
[0003] For example, Chinese invention patent No. 202111113499.3 provides an electrostatic induction adsorption conveyor and an electrostatic induction adsorption conveying device. In use, multiple conductive parts are arranged along the conveying direction of the conveyed object in a manner that is not electrically connected to each other, thereby allowing control of the voltage applied to each conductive part. By switching the voltage applied to the conductive parts in areas where the conveyed object is present, and switching the voltage applied to the conductive parts in areas where the conveyed object is not present (e.g., zero voltage), and by switching the polarity of the applied voltage, the positional shift and falling of the conveyed object can be suppressed, as well as the reduction of the adsorption force utilizing electrostatic force can be prevented. However, existing conveying devices mostly use a single corona discharge, which can result in insufficient or excessive charge on the material, leading to weak adsorption and detachment. Furthermore, material powder is scraped off by a scraper during unloading, causing residue to easily remain on the conveyor belt. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides an automatic conveying device and method for seasonings used in food production. This addresses the issues in the prior art where existing conveying devices often employ a single corona discharge, resulting in insufficient or excessive charge on the material, leading to poor adsorption and detachment. Furthermore, the material powder is scraped off by a scraper during unloading, causing residue to easily remain on the conveyor belt.
[0005] The purpose and effect of the automatic seasoning conveying device and method for food production of the present invention are achieved by the following specific technical means: An automatic seasoning conveying device for food production includes: A conveyor frame is provided, and a transport component is provided on the conveyor frame. The transport component includes a conveyor belt mechanism installed on the conveyor frame. Multiple sets of electro-adsorption structures are provided on the conveyor belt of the conveyor belt mechanism along the conveying direction of the material powder. The multiple sets of electro-adsorption structures are not electrically connected to each other. The feed hopper is installed above the conveyor belt mechanism. The discharge end of the feed hopper is equipped with a weighing component for weighing the material discharged in a single operation. The weighing component includes a Wheatstone module for acquiring material weight data. The negative electron imparting component is installed between the feed hopper and the transport component. The negative electron imparting component is used to guide the weighed material powder to the transport component and to impart powder charge to the guided material powder. The transport component includes a discharge needle for initial powder charge imparting and a triboelectric disk for secondary charge imparting, which are arranged sequentially on the guide path. The triboelectric disk is provided with a ring negative electrode and a ring positive electrode, which are not electrically connected. It also includes two sets of charge sensors arranged sequentially on the guide path for acquiring the initial charge density data and the secondary charge density data. The control module is installed on one side of the conveyor frame. The control module is used to control the on / off state of the annular negative electrode or annular positive electrode according to the result of the electrification standard determination, and to control the multiple sets of electro-adsorption structures to perform electro-adsorption or electro-repulsion.
[0006] According to a preferred embodiment, the electro-adsorption structure includes a conveying housing mounted on a conveyor belt. The top of the conveying housing is provided with an installation groove. A first energized electrode and a second energized electrode are disposed in the installation groove. The first energized electrode and the second energized electrode are not electrically connected and are distributed in an S-shape. An insulating layer is disposed between the first energized electrode and the second energized electrode. The insulating layer is flush with the surfaces of the first energized electrode and the second energized electrode. Both ends of the first energized electrode and the second energized electrode are equipped with on / off valves that are connected to the control module. The first energized electrode is the positive electrode and the second energized electrode is the negative electrode. When the control module is connected to the first energized electrode, a positive electrostatic field is generated for electro-adsorption of the material powder. When the control module is connected to the second energized electrode, a reverse electrostatic field is generated to electrically repel the material powder.
[0007] According to a preferred embodiment, multiple sets of connecting seats are fixedly installed on the surface of the conveyor belt corresponding to multiple sets of electro-adsorption structures. A connecting slot is opened at the bottom of the conveyor shell, and the top of the connecting seat passes through the connecting slot. Connecting holes are opened on both sides of the connecting slot. The connecting holes and the top of the connecting seat are fixedly connected by screws to make the conveyor shell parallel to the surface of the conveyor belt. An insulating plate is fixedly installed on the top of the conveyor housing with sealant, and the insulating plate is located at the opening of the mounting groove.
[0008] According to a preferred embodiment, the negative electron imparting component includes an electron imparting conduit. The conveyor frame is fixedly installed with two sets of side plates on the top of the conveyor component via multiple sets of connecting brackets. Each set of side plates has a mounting plate at its bottom. Each set of mounting plates has a rubber plate at its bottom. The bottom of the rubber plate contacts the conveyor belt. The adjacent side of the two sets of rubber plates contacts the side of the conveyor housing of the electro-adsorption structure. An electrification conduit is installed between the two sets of side plates. Multiple sets of discharge needles are installed on the top of the electrification conduit. The multiple sets of discharge needles are arranged in an alternating manner and are all inserted into the ionization channel inside the electrification conduit.
[0009] According to a preferred embodiment, a mounting base is provided at the bottom of the electrified pipe, and a concentric dual-axis motor is provided at the bottom of the mounting base. Two sets of independent output shafts are mounted on the concentric dual-axis motor. The bottom end of one set of output shafts is connected to a friction base. A friction electrified disk is fixedly provided on the periphery of the friction base. The friction electrified disk has an annular friction electrified area and a powder guiding area distributed from the inside to the outside. The top of the friction electrified disk is provided with multiple sets of friction electrified protrusions corresponding to the friction electrified area. The multiple sets of friction electrified protrusions are electrically connected to the annular negative electrode and the annular positive electrode. One set of charge sensors is provided on the friction base. When the annular negative electrode is conducting, the annular positive electrode is not conducting, and a negative electrode electric field is formed in the triboelectric region through multiple sets of triboelectric protrusions; When the annular positive electrode is conducting, the annular negative electrode is not conducting, and a positive electrode electric field is formed in the triboelectric region through multiple sets of triboelectric protrusions.
[0010] According to a preferred embodiment, the top of the triboelectric disk is provided with multiple sets of guide plates corresponding to the powder guiding area. When the concentric dual-axis motor rotates the triboelectric disk in the forward direction, the multiple sets of guide plates return the material powder in the powder guiding area to the triboelectric area. When the concentric dual-axis motor rotates the triboelectric disk in the reverse direction, the multiple sets of guide plates guide the material powder in the powder guiding area to the transport component. The friction chassis is equipped with a receiving groove on the top, and another set of output shafts is connected to a splicing plate at the bottom. The splicing plate is equipped with a feed inlet corresponding to the receiving groove. Multiple sets of obliquely installed guide vanes are installed in the feed inlet. A receiving cover is installed on the top of the splicing plate. The discharge end of the electrified pipe guides the initially electrified material powder into the receiving cover through the guide cover. Another set of charge sensors is installed inside the receiving cover. When there is material powder in the receiving hood, the material powder can enter the feed trough through the gaps between multiple sets of guide vanes. When there is no material powder in the receiving hood, the concentric dual-axis motor rotates multiple sets of guide vanes, which can blow airflow into the feeding trough, causing the material powder to tumble between the feeding trough and the triboelectric zone. At the same time, the rotating multiple sets of guide vanes prevent the material powder from flowing back into the feeding trough.
[0011] According to a preferred embodiment, the weighing component includes a receiving conveyor belt structure, and a cutting plate is provided at the discharge end of the feed hopper. A discharge slot is provided on the cutting plate, and a discharge pusher block driven by a cylinder is provided in the discharge slot to convey the material powder in the discharge slot to the receiving conveyor belt structure. The bottom of the feed hopper is equipped with a connecting frame that connects to two sets of side plates. On the inner wall of one side of the connecting frame, there is a rotating seat that is rotatably connected to the receiving conveyor belt structure. On the inner wall of the other side, there is a placement support with a placement groove. A piezoelectric plate is placed in the placement groove. On the side of the receiving conveyor belt structure away from the rotating seat, there is a mass plate that contacts the top of the piezoelectric plate. At the bottom of the placement support, there is a Wheatstone module that is electrically connected to the piezoelectric plate and the control module.
[0012] A method for electrifying powder in an automatic seasoning conveying device for food production, applied to the aforementioned automatic seasoning conveying device for food production, includes the following steps: S1: Obtain target weight parameter data, start the pusher cylinder to transfer the material powder to the receiving surface of the weighing component, obtain material weight data based on the Wheatstone module, obtain weight judgment result based on material weight data and target weight parameter data, and transfer material powder into the negative electron imparting component; S2: Based on the material weight data, the discharge needle voltage is adapted to generate corona discharge in the negative electron imparting channel to ionize the surrounding air and form negative ions. The material powder passing through the negative electron imparting channel is initially charged and the initial charge density data is obtained. S3: Based on the initial charge density data and the preset target charge density threshold data, the rotation speed of the triboelectric disk is adapted, and the material powder entering the triboelectric chassis and triboelectric disk is subjected to secondary charge and the secondary charge density data is acquired in real time. S4: Obtain the charge density data of the secondary charge to determine the charge compliance, and transport the material powder to the transport component according to the charge compliance result.
[0013] According to a preferred embodiment, the rotational speed of the triboelectric disk is adapted based on the initial charge density data and the preset target charge density threshold data, including: If the initial charge density data is A% of the preset target charge density threshold data, and 0≤A≤60, the rotation speed of the triboelectric electrode should be adjusted to 120%-150% of the preset rotation speed. If the initial charge density data is A% of the preset target charge density threshold data, and 60 < A < 100, adjust the rotation speed of the triboelectric disk to 80%-120% of the preset rotation speed; If the initial charge density data is greater than or equal to the preset target charge density threshold data, the annular negative electrode is not energized.
[0014] According to a preferred embodiment, obtaining the charge density data for secondary charge assignment compliance determination includes: If the secondary charge density data is between 90% and 110% of the preset target charge density threshold data, it is determined that the charge application meets the standard. If the secondary charge density data is lower than 90% of the preset target charge density threshold data, it is determined to be insufficient charge. If the secondary charge density data is higher than 110% of the preset target charge density threshold data, it is determined to be excessive charge application. Based on the results of the power supply compliance assessment, power supply replenishment or power reduction operations are performed. If the result of the charge assignment standard assessment is insufficient, the ring-shaped negative electrode connected to the friction chassis generates a negative electrode electric field, guiding more negative charges to adhere to the powder until the secondary charge density data is 90%-110% of the preset target charge density threshold data, and the result of the charge assignment standard assessment is that the charge assignment is qualified. If the result of the charge-on standard assessment indicates that the charge-on is excessive, the annular positive electrode of the friction chassis generates a positive electrode electric field to strip the excess negative charge of the material powder until the secondary charge density data is 90%-110% of the preset target charge density threshold data. The result of the charge-on standard assessment indicates that the charge-on is compliant. If the electrical charge meets the standard, the annular negative electrode or the annular positive electrode will not be connected, and the friction chassis will rotate in the opposite direction to discharge the material powder to the transport component.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Through initial charging by a discharge needle and secondary charging by a triboelectric charging disk, two sets of charge sensors collect charge density data during the initial and secondary charging stages and transmit them to the control module. Based on the charging standard determination result, the control module switches the on / off state of the annular negative electrode or annular positive electrode on the triboelectric charging disk, dynamically adjusting the charging intensity to complete the charging energy replenishment or energy reduction operation. This allows the material powder to obtain a stable charge density that matches the conveying requirements, avoiding insufficient adsorption force and material fall-off during conveying due to insufficient charging, or excessive adsorption that is difficult to peel off due to excessive charging. This solves the problem of uneven charging that is prone to occur in traditional single charging methods.
[0016] 2. When the second energized electrode in the electro-adsorption structure is energized, it generates a reverse electrostatic field. By utilizing the physical principle that like charges repel each other, it smoothly pushes the material powder away from the conveying structure, replacing the traditional unloading method that relies on scrapers. This avoids material residue caused by mechanical friction between the scraper and the conveying surface, while reducing wear between components, extending the overall service life of the device, and preventing the generation of mechanical impurities during unloading, thus avoiding material contamination.
[0017] 3. The weighing component obtains material weight data through the Wheatstone module and piezoelectric plate. The negative electrons directly receive the weighed material powder, and the electrification operation is carried out simultaneously while guiding the material flow. This makes the connection between the weighing and electrification processes more seamless, ensuring the consistency between the actual conveying volume and the preset target value. This avoids uneven product flavoring due to material quantity deviation during production and reduces material waste. At the same time, the electrification process and the flow guiding process are carried out simultaneously, shortening the overall conveying process time and improving the overall conveying efficiency in the production process, thus adapting to the needs of large-scale production.
[0018] 4. In the electro-adsorption structure, the first and second energized electrodes are S-shaped and, together with the flush insulating layer between the electrodes, the electrostatic field generated after energization can more comprehensively cover the insulating plate, forming a comprehensive and stable adsorption force on the material powder. This effectively prevents the material from shifting or piling up due to uneven force during transportation. The insulating plate on the top of the conveyor shell is fixedly installed with sealant, which can effectively isolate the electrodes from the material, avoid the conductivity caused by direct contact between the electrodes and the material, ensure the safety and stability of the adsorption process, and eliminate the formation of sanitary dead corners between the electrodes, reducing hygiene problems such as bacterial growth caused by material residue, thus meeting the hygiene standards of food production.
[0019] 5. A concentric dual-axis motor drives the triboelectric charging disc to rotate in both directions. The forward-rotating disc, via a guide plate, draws material powder from the powder guiding zone back to the triboelectric charging zone, providing secondary charging for insufficiently charged materials to ensure adequate charge density. When the triboelectric charging disc rotates in the reverse direction, the guide plate transports the material powder from the powder guiding zone to the transport assembly. Combined with the on / off control of the annular positive and negative electrodes, targeted adjustments can be made for insufficiently or excessively charged material powder without the need for additional adjustment mechanisms. This adapts to different material characteristics and charging requirements, ensuring that each material receives the charge density required for transport, enhancing the device's adaptability to various types of powdered seasonings and meeting diverse production needs. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the assembled structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention after it has been unfolded; Figure 3 This is a schematic diagram of the structure after the insulating plate and the conveying shell are separated in this invention; Figure 4 This is a schematic diagram of the structure of the negative electron-donating component after assembly in this invention; Figure 5 This is a schematic diagram of the structure of the negative electron-donating component after disassembly in this invention; Figure 6This is a schematic diagram of the structure of the assembled disk and the triboelectric disk in this invention; Figure 7 This is a schematic diagram of the structure of the splicing disk and the triboelectric disk after separation in this invention; Figure 8 This is a schematic diagram of the assembled weighing component in this invention; Figure 9 This is a schematic diagram of the disassembled weighing component in this invention; Figure 10 yes Figure 9 Enlarged view of region A in the middle; Figure 11 This is a flowchart illustrating the steps of a powder electrification method for an automatic seasoning conveying device for food production according to the present invention.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows: 101. Conveyor frame; 102. Feed hopper; 103. Control module; 104. Connecting bracket; 105. Side plate; 106. Mounting plate; 107. Rubber plate; 201. Conveyor belt mechanism; 202. Conveyor housing; 203. Mounting groove; 204. First energized electrode; 205. Second energized electrode; 206. Insulation layer; 207. Connecting seat; 208. Connecting slot; 209. Connecting hole; 210. Insulation plate; 211. On / off valve; 301. Wheatstone module; 302. Receiving conveyor belt structure; 303. Cutting plate; 304. Discharge chute; 305. Cylinder; 306. Output 307. Material pusher block; 308. Connecting frame; 309. Rotating seat; 310. Placement support; 311. Placement slot; 312. Piezoelectric plate; 403. Mass plate; 404. Discharge needle; 405. Triboelectric disk; 406. Annular negative electrode; 407. Annular positive electrode; 408. Charge sensor; 409. Electrostatic conduit; 400. Mounting base; 401. Concentric dual-axis motor; 401. Friction chassis; 412. Triboelectric protrusion; 413. Guide plate; 414. Receiving slot; 415. Assembly disk; 416. Feed inlet; 417. Guide vane; 418. Receiving cover; 419. Guide cover. Detailed Implementation
[0022] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but should not be used to limit the scope of protection of the present invention.
[0023] Example:
[0024] As attached Figures 1 to 10 As shown: This invention provides an automatic seasoning conveying device for food production, comprising: A conveyor frame 101 is provided with a transport component for conveying material powder. The transport component includes a conveyor belt mechanism 201 installed on the conveyor frame 101. The conveyor belt of the conveyor belt mechanism 201 can circulate in a preset direction. Multiple sets of electro-adsorption structures are arranged at intervals along the conveying direction of the material powder on the surface of the conveyor belt. The multiple sets of electro-adsorption structures are kept independent and not electrically connected. Each set of electro-adsorption structures corresponds to receiving a batch of material powder after electro-treatment. It can independently achieve adsorption or repulsion according to the conveying progress to avoid mutual interference between different batches of materials. The feeding hopper 102 is used to store the material powder to be conveyed. The feeding hopper 102 is installed above the conveyor belt mechanism 201 and the discharge end faces the negative electron imparting component. The discharge end of the feeding hopper 102 is provided with a weighing component for weighing the material in a single discharge. The weighing component realizes quantitative discharge by receiving the instruction of the control module 103. The Wheatstone module 301 contained therein is provided with a Wheatstone bridge. The Wheatstone bridge is electrically connected to the piezoelectric plate 311 in the weighing component. When the material powder falls on the receiving surface of the weighing component, the piezoelectric element generates a change in resistance due to the force. The Wheatstone bridge detects the change in resistance, converts it into a corresponding electrical signal, and transmits it to the control module 103 to obtain the material weight data. A negative electron imparting component is installed between the feed hopper 102 and the conveying component. It receives qualified material powder conveyed by the weighing component and simultaneously guides and electrifies the material powder. The negative electron imparting component includes a discharge needle 401, a triboelectric charging disk 402, and two sets of charge sensors 405 sequentially arranged along the flow path. The discharge needle 401 is installed inside the electrification channel. When energized, it generates corona discharge, ionizing the surrounding air to form negative ions. When the material powder flows through the area where the discharge needle 401 is located, the negative ions adhere to the material surface, achieving initial electrification. The triboelectric charging disk 402 can be driven to rotate by a concentric dual-axis motor 408, allowing the material powder to enter... The triboelectric disk 402 achieves secondary electrification through friction. The annular negative electrode 403 and annular positive electrode 404 on the triboelectric disk 402 are arranged in a ring along the disk surface and are isolated from each other and not electrically connected. The annular negative electrode 403 or the annular positive electrode 404 can be turned on separately according to the electrification requirements. By turning on the annular negative electrode 403 or the annular positive electrode 404, a positive electric field or a reverse electric field is generated accordingly to enhance or adjust the electrification effect. Two sets of charge sensors 405 are arranged after the primary electrification area and after the secondary electrification area, respectively, to collect the charge density data of the material powder after the primary electrification and the charge density data after the secondary electrification, and transmit the data synchronously to the control module 103. The control module 103 is installed on one side of the conveyor frame 101. The control module 103 receives material weight data transmitted by the Wheatstone module 301 and charge density data transmitted by two sets of charge sensors 405. Combining the preset target weight threshold and target charge density threshold, it determines whether the material is charged to the required standard. Based on the charging standard determination result, the control module 103 sends an on / off command to the annular negative electrode 403 or the annular positive electrode 404. When the charging is insufficient, the annular negative electrode 403 is turned on to strengthen the charging. When the charging is excessive, the annular positive electrode 404 is turned on to weaken the charge. At the same time, the control module 103 controls the first energized electrode 204 or the second energized electrode 205 of the multiple sets of electro-adsorption structures to connect according to the material conveying position. When the material enters the conveying area, the control module controls the electro-adsorption structure to generate an adsorption force to fix the material. When the material reaches the discharge end, the control module controls the electro-adsorption structure to generate a repulsive force to detach the material, ensuring stable material conveying and complete unloading. The control module 103 is connected to the external circuit and controls the power supply to other components.
[0025] Please refer to, for example Figure 2 and Figure 3 As shown, the electro-adsorption structure includes a conveyor housing 202 mounted on a conveyor belt. A mounting groove 203 is provided on the top of the conveyor housing 202. A first energized electrode 204 and a second energized electrode 205 are disposed within the mounting groove 203. The first energized electrode 204 and the second energized electrode 205 are arranged in an S-shape and are not electrically connected. An insulating layer 206 is filled in the gap between the first energized electrode 204 and the second energized electrode 205. The surface of the insulating layer 206 is flush with the surfaces of the first energized electrode 204 and the second energized electrode 205. On / off valves 211 are connected to both ends of the first energized electrode 204 and the second energized electrode 205. The on / off valves 211 are electrically connected to a control module 103, and the control module 103 uniformly regulates the on / off state. The first energized electrode 204 is the positive electrode, and the second energized electrode 205 is the negative electrode.
[0026] Specifically, when the negatively charged powder material, after being treated by the negative electron-attributing component, falls onto the conveying surface of the top of the insulating plate 210, the control module 103 connects to the first energized electrode 204. After the first energized electrode 204 is energized, a uniformly covering positive electrostatic field is formed in the area where the insulating plate 210 is located. This electrostatic field can penetrate the insulating plate 210 and act on the powder material on its surface. Utilizing the physical principle of attraction between opposite charges, the negatively charged powder material is firmly adsorbed onto the conveying surface of the insulating plate 210. Throughout the entire transportation process as the conveyor belt mechanism 201 moves the electro-adsorption structure, this adsorption force continues to act, effectively preventing the powder material from falling off or flying due to conveyor belt vibration, turning, or external forces, ensuring the integrity of the material transportation. When the electro-adsorption structure moves with the conveyor belt to the preset discharge position, the position sensor installed in the discharge area... (Not shown in the figure) A position signal is sent to the control module 103. The control module 103 disconnects the on / off valve 211 corresponding to the first energized electrode 204 to cut off the power supply, and at the same time connects the on / off valve 211 corresponding to the second energized electrode 205, so that the second energized electrode 205 is powered and forms a reverse electrostatic field in the area of the insulating plate 210. This reverse electrostatic field generates a repulsive force between the like charges of the negative electrons carried by the material powder. Under the push of this repulsive force, the material powder leaves the conveying surface of the insulating plate 210 and falls into the discharge device below. This unloading method replaces the traditional mechanical unloading that relies on scraping, avoids material residue caused by mechanical friction between the scraper and the conveying surface, reduces hard wear between components, extends the overall service life of the device, and does not generate mechanical impurities during the unloading process, thus avoiding contamination of the material powder.
[0027] Multiple sets of connecting seats 207 are fixedly installed on the surface of the conveyor belt corresponding to multiple sets of electro-adsorption structures. The distribution spacing of the multiple sets of connecting seats 207 is consistent with the arrangement spacing and number of electro-adsorption structures, ensuring that each set of electro-adsorption structures can be fixedly installed on the conveyor belt through the corresponding connecting seat 207. The bottom of the conveyor housing 202 has a connecting slot 208. During installation, the top of the connecting seat 207 is inserted into the connecting slot 208 from bottom to top. The inner walls on both sides of the connecting slot 208 have corresponding through connecting holes 209. After the connecting hole 209 is aligned with the pre-set threaded hole at the top of the connecting seat 207, the screw is passed through the connecting hole 209 and screwed into the threaded hole of the connecting seat 207 and tightened. The tightening force of the screw keeps the conveyor housing 202 parallel to the surface of the conveyor belt. To prevent material dust from shifting during conveying due to installation tilt, an insulating plate 210 is fixedly installed at the opening of the mounting groove 203 at the top of the conveying housing 202 with sealant. The sealant is evenly filled in the gap between the insulating plate 210 and the top of the conveying housing 202, thus sealing the mounting groove 203. The conveying surface of the insulating plate 210 remains flat and smooth, receiving the material powder after being treated by the negative electron imparting component, and effectively isolating the first energized electrode 204 and the second energized electrode 205 in the mounting groove 203 from the material powder, avoiding direct contact between the first energized electrode 204 and the second energized electrode 205 and the material powder, which could cause electrical conductivity or short circuit problems. At the same time, the gaps filled by the sealant can prevent material powder from entering the interior of the mounting groove 203.
[0028] Please refer to, for example Figure 4 and Figure 5As shown, the negative electron imparting component includes an electron imparting conduit 406. The conveyor frame 101 corresponds to the transport area at the top of the transport component. Two sets of oppositely arranged side plates 105 are fixedly installed via multiple sets of connecting brackets 104. Mounting plates 106 extend vertically from the bottom of each set of side plates 105. Rubber plates 107 are adhered to the bottom of each set of mounting plates 106. The rubber plates 107 have elastic deformation capabilities. The bottom of the rubber plates 107 contacts the surface of the conveyor belt of the conveyor belt mechanism 201. The adjacent side of the two sets of rubber plates 107 contacts the side of the conveyor housing 202 of the electro-adsorption structure. The elasticity of the rubber plates 107... To achieve a sealed environment and reduce the dispersion of material powder during transport, an electrified pipe 406 is fixedly installed between the two sets of side plates 105. The electrified pipe 406 has a hollow tubular structure, with its top end corresponding to the discharge end of the weighing component, and is used to receive the weighed material powder. Multiple sets of discharge needles 401 are installed through the top of the electrified pipe 406. The multiple sets of discharge needles 401 are arranged in an alternating manner along the axial direction of the electrified pipe 406. The tips of all discharge needles 401 face the ionization channel inside the electrified pipe 406, and the needle tips are completely inserted into the ionization channel to ensure that the ionization range can fully cover the channel cross-section. Specifically, after the weighed material powder passes through the feeding structure and enters the top opening of the electrification pipe 406, the material powder flows downward along the ionization channel inside the electrification pipe 406. At this time, the control module 103 supplies power to multiple sets of discharge needles 401. After the discharge needles 401 are energized, they generate corona discharge due to the tip effect, ionizing the surrounding air in the ionization channel and forming a large number of negative ions. These negative ions are distributed in the ionization channel. When the material powder continues to pass through the ionization channel, the negative ions will quickly attach to the surface of the material powder particles, performing the initial electrification treatment on the material powder, so that the material powder carries a negative charge. At the same time, the staggered discharge needles 401 can ensure that the negative ions in the ionization channel are evenly distributed, avoiding the situation of insufficient local electrification of the material powder and ensuring the consistency of the initial electrification.
[0029] Please refer to, for example Figure 5 , Figure 6 and Figure 7As shown, a mounting base 407 is provided at the bottom of the electrostatic conduit 406. A concentric dual-axis motor 408 is fixedly mounted at the bottom of the mounting base 407. Two sets of independently controllable output shafts are mounted on the concentric dual-axis motor 408. The two sets of output shafts perform different functions and do not interfere with each other. The bottom end of one set of output shafts is fixedly connected to the friction base 409, driving the friction base 409 to rotate. The friction base 409 is integrally formed with the friction electrostatic disk 402. The friction electrostatic disk 402 has an annular friction electrostatic area and a powder guiding area distributed from the inside to the outside. Multiple sets of friction electrostatic protrusions 410 are evenly arranged on the top of the friction electrostatic disk 402 corresponding to the friction electrostatic area. An annular negative electrode 403 and an annular positive electrode 404 are provided on the friction base 409. 403 is isolated from the annular positive electrode 404. A set of charge sensors 405 is fixedly installed on the friction chassis 409 near the triboelectric region. The charge sensors 405 are used to detect the secondary charge density data of the material powder in real time and transmit it to the control module 103. Multiple sets of triboelectric protrusions 410 are electrically connected to the annular negative electrode 403 and the annular positive electrode 404. When the annular negative electrode 403 is on, the annular positive electrode 404 remains off. A uniformly distributed negative electrode electric field is formed in the triboelectric region through the multiple sets of triboelectric protrusions 410. When the annular positive electrode 404 is on, the annular negative electrode 403 remains off. A uniformly distributed positive electrode electric field is formed in the triboelectric region through the multiple sets of triboelectric protrusions 410.
[0030] Specifically, when the charge sensor 405 on the friction base 409 detects that the charge density of the material powder does not meet the preset standard and there is insufficient charge, the control module 103 connects to the annular negative electrode 403, forming a negative electrode electric field on the triboelectric region where multiple sets of triboelectric protrusions 410 are located. At this time, the concentric dual-axis motor 408 drives the triboelectric disk 402 to rotate. While the material powder continuously rubs against the multiple sets of triboelectric protrusions 410 in the triboelectric region, it is guided by the negative electrode electric field, and more negative ions adhere to the surface of the material powder, achieving charging and energy replenishment. When the charge sensor 405 detects that the charge density of the material powder exceeds the preset standard and there is excessive charge, the control module 103 issues a command to connect the power supply circuit of the annular positive electrode 404, forming a negative electrode electric field on the multiple sets of triboelectric protrusions 410. A stable positive electrode electric field is formed on the triboelectric region where the electric protrusion 410 is located. This positive electrode electric field adsorbs excess negative charge on the surface of the material powder, achieving charging and energy reduction. The control module 103 switches the on / off state of the annular negative electrode 403 or the annular positive electrode 404 on the triboelectric disk 402 according to the detection data of the charge sensor 405. In conjunction with the rotational friction of the triboelectric disk 402, the charging and energy reduction operation of the material powder is completed. This ensures that the material powder always obtains a stable charge density that is compatible with the subsequent conveying requirements. It avoids insufficient adsorption force and material falling off during the conveying process due to insufficient charging, or excessive charging causing the adsorption to be too tight and difficult to peel off. This solves the problem of uneven charging that is easy to occur in the single charging method of traditional conveying devices, and ensures the stable operation of the subsequent electro-adsorption structure.
[0031] Multiple sets of guide plates 411 are provided on the top of the triboelectric disk 402 corresponding to the powder guiding area. Each set of guide plates 411 is fixed perpendicularly to the surface of the triboelectric disk 402. When the concentric dual-axis motor 408 drives the triboelectric disk 402 to rotate in the forward direction, the multiple sets of guide plates 411 rotate accordingly, pushing the material powder in the powder guiding area that has not been fully charged or whose charge density does not meet the standard back to the triboelectric area for secondary charging. When the concentric dual-axis motor 408 drives the triboelectric disk 402 to rotate in the reverse direction, the guiding direction of the multiple sets of guide plates 411 changes accordingly, smoothly guiding the material powder in the powder guiding area that has been charged to the standard onto the electro-adsorption structure of the transport component. A receiving groove 412 is formed by a recess in the center of the top of the friction base 409. The receiving groove 412 is used to receive the material powder falling from the feed trough 414. The bottom end of another set of output shafts of the concentric dual-axis motor 408 is fixedly connected to the assembly disk 413, carrying... The moving mixing disk 413 rotates independently. A through feed inlet 414 is provided on the mixing disk 413 at the position corresponding to the receiving groove 412. Multiple sets of guide vanes 415 are evenly arranged in the circumferential direction inside the feed inlet 414. The guide vanes 415 are installed at an angle of 30-60 degrees to the surface of the mixing disk 413. A receiving cover 416 is fixedly installed on the top of the mixing disk 413. The receiving cover 416 is used to collect the material powder falling from the electrification pipe 406. The discharge end of the electrification pipe 406 is connected to the top opening of the receiving cover 416 through the guide cover 417, so that the material powder after the initial electrification can be completely introduced into the receiving cover 416. Another set of charge sensors 405 is fixedly installed inside the guide cover 417. The charge sensors 405 face the material flow path, detect the initial electrification charge density data of the material powder after the initial electrification, and transmit it to the control module 103 to provide a basis for the parameter adjustment of the subsequent secondary electrification.
[0032] Specifically, when there is material powder in the receiving hood 416, the material powder flows downward under its own gravity and enters the feed trough 414 through the gaps between the multiple sets of guide vanes 415. The oblique installation of the guide vanes 415 does not obstruct the material from falling, and at the same time, it can play a preliminary guiding role for the material. When there is no material powder in the receiving hood 416, the control module 103 controls the concentric dual-axis motor 408 to drive the multiple sets of guide vanes 415 to rotate based on the detection data of the charge sensor 405. The moving guide vanes 415 generate relative motion with the air, blowing a continuous airflow into the feed inlet 414 and receiving trough 412 area. This airflow can fully agitate the material powder between the triboelectric zone and the feed inlet 414, ensuring that the material powder is in full contact with the triboelectric protrusions 410 and the electric field, achieving uniform charging. At the same time, the rotating multiple sets of guide vanes 415 form a barrier to prevent the material powder from flowing back towards the feed inlet 414 and receiving hood 416, avoiding material accumulation or insufficient charging. The concentric dual-axis motor 408 can drive the triboelectric disk 402 to rotate in both directions. When rotating in the forward direction, the triboelectric disk 402 uses the guide plate 411 to return the material powder in the powder guiding area to the triboelectric area, and performs secondary charging for the material with insufficient charging to ensure that the final charge density meets the preset standard. When the triboelectric disk 402 rotates in the reverse direction, the guide plate 411 smoothly transports the material powder in the powder guiding area that has reached the standard charging to the transport component. With the on / off control of the annular positive electrode 404 and the annular negative electrode 403, targeted adjustments can be made for insufficient or excessive charging to ensure that the material powder can obtain a charge density that meets the requirements of subsequent adsorption and transport.
[0033] Please refer to, for example Figure 8 , Figure 9 and Figure 10As shown, the weighing component includes a receiving conveyor belt structure 302, which can circulate in a preset direction to transport the received material powder to the feeding end of the negative electron imparting component. A cutting plate 303 is fixedly installed at the discharge end of the feeding hopper 102. The cutting plate 303 is perpendicular to the discharge direction of the feeding hopper 102 and is used to intercept the material powder in the feeding hopper 102 to prevent the material powder from continuously falling. A discharge slot 304 is opened on the cutting plate 303, and a flip-top plate is provided at the discharge end of the discharge slot 304. The feed hopper 102 is equipped with a discharge pusher 306, which can slide horizontally along the discharge trough 304. One end of the discharge pusher 306 is fixedly connected to the piston rod of the cylinder 305. When the cylinder 305 retracts the piston rod, it pushes the discharge pusher 306 to move within the discharge trough 304, pushing the accumulated material powder within the discharge trough 304 onto the receiving surface of the receiving conveyor belt structure 302. A connecting frame 307 is provided at the bottom of the feed hopper 102. Both sides of the connecting frame 307 are fixedly connected to two sets of side plates 105 respectively. A rotating seat 308 is fixedly installed on the inner wall of the side of the material receiving conveyor belt structure 302. The rotating seat 308 is rotatably connected to one side of the material receiving conveyor belt structure 302. A placement support 309 is fixedly installed on the inner wall of the other side of the connecting frame 307. A placement groove 310 is opened on the top of the placement support 309. A piezoelectric plate 311 is embedded in the placement groove 310. The piezoelectric plate 311 can sense pressure changes and convert them into electrical signals. A mass plate 312 is fixedly installed at the bottom of the side of the material receiving conveyor belt structure 302 away from the rotating seat 308. The bottom of the mass plate 312 is connected to the piezoelectric plate 311. The top of the 1 is in contact with the material powder on the receiving conveyor belt structure 302. The weight of the material is transferred to the mass plate 312 through the receiving conveyor belt structure 302. The mass plate 312 then applies pressure to the piezoelectric plate 311. The bottom of the support 309 is fixedly provided with a Wheatstone module 301. The Wheatstone module 301 is electrically connected to the piezoelectric plate 311 and the control module 103 respectively. The Wheatstone module 301 is provided with a Wheatstone bridge, which is used to obtain the electrical signal of the resistance change in the piezoelectric plate 311 and transmit it to the control module 103. Specifically, when the material powder falls from the feed hopper 102 into the discharge trough 304, the cylinder 305 retracts the pneumatic rod, pulling the discharge pusher 306 to push the material powder onto the receiving conveyor belt structure 302. The weight of the material powder is transmitted to the piezoelectric plate 311 through the receiving conveyor belt structure 302 and the mass plate 312, causing a change in resistance in the piezoelectric plate 311. After detecting this change in resistance, the Wheatstone bridge in the Wheatstone module 301 transmits its electrical signal to the control module 103, thereby acquiring the material weight data. By comparing the weight data with the preset target weight parameters, it is determined whether the material weight meets the requirements. If it does, the receiving conveyor belt structure 302 is controlled to operate, and the weighed material powder is directly transported to the negative electron imparting component. The negative electron imparting component directly receives the weighed material powder and simultaneously performs the electrification operation while guiding the material to flow along the guide path. This makes the connection between the weighing and electrification links more seamless and avoids uneven flavoring of different batches of products due to material quantity deviation during the production process. At the same time, the electrification process and the guide process are carried out simultaneously.
[0034] Please see as follows Figure 11 As shown, the present invention also provides a powder electrification method for an automatic seasoning conveying device for food production, applied to the aforementioned automatic seasoning conveying device for food production, comprising the following steps: S1: Obtain target weight parameter data, start cylinder 305 to transfer material powder to the receiving surface of the weighing component, obtain material weight data based on Wheatstone module 301, obtain weight judgment result based on material weight data and target weight parameter data, and transfer material powder into negative electron imparting component; Specifically, the control module 103 can acquire target weight parameter data through preset program import or manual input, which serves as the weight standard for a single conveying of material powder. The start cylinder 305 retracts its pneumatic rod, pulling the discharge pusher 306 to slide horizontally within the discharge slot 304 of the cutting plate 303, transferring the material powder from the discharge slot 304 to the receiving surface of the receiving conveyor belt structure 302 of the weighing component. After the material powder completely falls onto the receiving surface, its weight is transferred to the receiving conveyor belt structure 302. The mass plate 312 at the bottom converts the weight into pressure and applies it to the piezoelectric plate 311 in the placement groove 310 of the placement support 309. The piezoelectric plate 311 experiences a change in resistance under pressure. The Wheatstone module 301, electrically connected to the piezoelectric plate 311, detects this resistance change in real time and transmits it to the control module 103. The control module 103 converts the resistance change into a corresponding weight electrical signal, thereby acquiring the material weight data. The control module 103 compares the material weight data with pre-acquired target weight parameters. The weight determination result is obtained based on the comparison results. If the material weight data is within the allowable fluctuation range of the target weight parameter data, it is determined to be qualified. If it exceeds the allowable fluctuation range, it is determined to be unqualified. For the material powder determined to be qualified, the control module 103 further sends an operation command to the receiving conveyor belt structure 302. After the receiving conveyor belt structure 302 starts, it transports the material powder on it to the receiving hood 416 of the negative electron imparting component, completing the transfer of material from the weighing stage to the imparting stage. If the actual weight data is lower than the allowable lower limit of the target weight parameter data, the control module 103 determines that the weight is unqualified. At this time, the receiving conveyor belt structure 302 will not be started. Instead, the cylinder 305 will be restarted to transfer more material powder to the receiving surface and the determination will be made again until the weight is qualified. Then, the chili powder will be transferred into the negative electron imparting component. When the weight parameter data exceeds the allowable upper limit of the target weight parameter data, the control module 103 determines that the weight is unqualified and will not start the receiving conveyor belt structure 302 to transfer the material into the negative electron imparting component. At the same time, a warning signal will be sent to the staff indicating that the weight exceeds the limit, so as to prevent the excess material from entering the subsequent charging and conveying process and affecting the flavor of the product.
[0035] S2: Based on the material weight data, the voltage of the discharge needle 401 is adapted to generate corona discharge in the ionization channel to ionize the surrounding air and form negative ions. The material powder passing through the ionization channel is initially charged and the initial charge density data is obtained. Specifically, after obtaining the material weight data, the output voltage of the high-voltage power supply to the discharge needle 401 is adjusted according to the preset correspondence between the weight and the voltage of the discharge needle 401. Different material weights correspond to different voltages. When the material quantity is large, the voltage is increased to ensure a sufficient number of negative ions generated by ionization. When the material quantity is small, the voltage is decreased to avoid excessive negative ions. The specific data depends on the actual situation. After the voltage adaptation is completed, the control module 103 controls the external circuit to supply power to the multiple sets of discharge needles 401 at the top of the energizing pipe 406. After the discharge needle 401 is energized, corona discharge is generated in the ionization channel due to the tip effect. This discharge process ionizes the channel. The air surrounding the channel converts air molecules into a large number of negative ions, which are evenly distributed within the ionization channel. When the weighed material powder is transported to the top of the electrification pipe 406 via the receiving conveyor belt structure 302 and flows downward along the ionization channel, the negative ions in the channel quickly attach to the surface of the material powder particles, completing the initial electrification of the material powder and allowing the material powder to initially carry a negative charge. At the same time, another set of charge sensors 405 installed in the flow guide shroud 417 monitors the charge density of the material powder at the outlet of the ionization channel in real time and transmits the collected initial electrification charge density data to the control module 103.
[0036] S3: Based on the initial charge density data and the preset target charge density threshold data, the rotation speed of the triboelectric disk 402 is adapted to perform secondary charging on the material powder entering the triboelectric zone and the secondary charge density data is acquired in real time. Specifically, after receiving the initial charge density data transmitted by the charge sensor 405 inside the flow guide shroud 417, the control module 103 compares the initial charge density data with the preset target charge density threshold data. Based on the comparison result, it adjusts the output speed of the concentric dual-axis motor 408, thereby changing the rotation speed of the triboelectric disk 402. The rotation speed of the triboelectric disk 402 directly affects the friction frequency and contact time of the material powder with the triboelectric protrusion 410 in the triboelectric zone. The higher the rotation speed, the more times the material rubs against the protrusion and the longer the contact time, resulting in a greater number of negative charges generated by secondary electrification. Conversely, the lower the rotation speed, the less negative charges are generated.
[0037] Furthermore, if the initial charge density data is within A% of the preset target charge density threshold data, and 0≤A≤60, it indicates that the negative charge carried by the material after the initial charge is insufficient. At this time, the rotation speed of the triboelectric disk 402 needs to be adjusted to 120%-150% of the preset rotation speed. By increasing the rotation speed, the friction intensity is enhanced and the friction time is extended, allowing the material powder to rub fully in the triboelectric zone and replenish more negative charge. If the initial charge density data is within A% of the preset target charge density threshold data, and 60 < A < 100, it indicates that a certain amount of negative charge has been accumulated during the initial charge. There is no need to significantly adjust the rotation speed. Simply adjust the rotation speed of the friction charge plate 402 to 80%-120% of the preset rotation speed. By fine-tuning the rotation speed, ensure that the charge density meets the standard after the second charge. If the initial charge density data is greater than or equal to the preset target charge density threshold data, it indicates that the initial charge has met or exceeded the requirements. At this time, the annular negative electrode 403 remains unenergized to avoid excessive charge due to additional negative charge. At the same time, the triboelectric charging disk 402 can be rotated in the opposite direction according to the actual situation to directly transport the material powder to the transport component. After the material powder enters the receiving groove 412 of the friction chassis 409 through the feed trough 414, it will enter the triboelectric charging area of the triboelectric charging disk 402 under the action of centrifugal force. As the triboelectric charging disk 402 rotates, it will continuously rub against multiple sets of triboelectric charging protrusions 410 to complete the secondary charge. During this process, the charge sensor 405 installed on the friction chassis 409 monitors the change in charge density of the material powder in real time, collects the secondary charge density data, and transmits it to the control module 103.
[0038] S4: Obtain the charge density data of the secondary charge to determine the charge compliance, and transport the material powder to the transport component according to the charge compliance result.
[0039] Specifically, if the secondary charge density data is within 90%-110% of the preset target charge density threshold data, it indicates that the amount of negative charge carried by the material is qualified and can form a stable adsorption with the positive electrostatic field of the electroadsorption structure, and is judged to meet the charging standard. If the secondary charge density data is lower than 90% of the preset target charge density threshold data, it indicates that the material carries insufficient negative charge, which may lead to poor adsorption and detachment during transportation. This is considered as insufficient charge. If the secondary charge density data is higher than 110% of the preset target charge density threshold data, it indicates that the material carries an excessive amount of negative charge, which may lead to overly tight adsorption and difficulty in peeling off during unloading. This is considered excessive charge.
[0040] Based on the above determination results, the control module 103 performs the corresponding power replenishment or power reduction operation. When insufficient charge is detected, the control module 103 connects to the annular negative electrode 403 on the friction chassis 409. After the annular negative electrode 403 is turned on, a stable negative electrode electric field is formed in the friction charging area through the triboelectric charging protrusion 410. This electric field will guide more negative charges in the surrounding environment to attach to the surface of the material powder. During this process, the charge sensor 405 on the friction chassis 409 continuously collects the material charge density data and feeds it back to the control module 103. The control module 103 monitors the data changes in real time until the secondary charge density data enters the 90%-110% range of the preset target charge density threshold data. At this time, the judgment result is updated to charge meets the standard, and the annular negative electrode 403 is disconnected. When the determination is that the charge is excessive, the control module 103 connects to the annular positive electrode 404 on the friction chassis 409. After the annular positive electrode 404 is turned on, a stable positive electrode electric field is formed in the friction charging area through the triboelectric protrusion 410. This positive electrode electric field will adsorb and peel off the excess negative charge on the surface of the material powder. The data is also monitored in real time by the charge sensor 405 until the data enters the target range. The determination result is updated to indicate that the charge meets the standard, and the annular positive electrode 404 is disconnected. When the electrification is deemed to be up to standard, the control module 103 disconnects the annular negative electrode 403 and the annular positive electrode 404, and simultaneously controls the concentric dual-axis motor 408 to drive the friction chassis 409 to rotate in the opposite direction. The friction chassis 409 drives the friction electrification disk 402 to rotate in the opposite direction, and the guide plate 411 on the friction electrification disk 402 changes its guiding direction accordingly, guiding the material powder that has met the electrification standard in the powder guiding area to one of the electro-adsorption structures of the transport component, ensuring the stability of the subsequent electro-adsorption and unloading process.
[0041] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included within the protection scope of the present invention.
Claims
1. An automatic seasoning conveying device for food production, characterized in that, include: A conveyor frame is provided, and a transport component is provided on the conveyor frame. The transport component includes a conveyor belt mechanism installed on the conveyor frame. Multiple sets of electro-adsorption structures are provided on the conveyor belt of the conveyor belt mechanism along the conveying direction of the material powder. The multiple sets of electro-adsorption structures are not electrically connected to each other. The feed hopper is installed above the conveyor belt mechanism. The discharge end of the feed hopper is equipped with a weighing component for weighing the material discharged in a single operation. The weighing component includes a Wheatstone module for acquiring material weight data. The negative electron imparting component is installed between the feed hopper and the transport component. The negative electron imparting component is used to guide the weighed material powder to the transport component and to impart powder charge to the guided material powder. The transport component includes a discharge needle for initial powder charge imparting and a triboelectric disk for secondary charge imparting, which are arranged sequentially on the guide path. The triboelectric disk is provided with a ring negative electrode and a ring positive electrode, which are not electrically connected. It also includes two sets of charge sensors arranged sequentially on the guide path for acquiring the initial charge density data and the secondary charge density data. The control module is installed on one side of the conveyor frame. The control module is used to control the on / off state of the annular negative electrode or the annular positive electrode according to the result of the electrification standard judgment, and to control multiple sets of electro-adsorption structures to perform electro-adsorption or electro-repulsion. The electro-adsorption structure includes a conveyor housing mounted on a conveyor belt. The top of the conveyor housing is provided with an installation groove. A first energized electrode and a second energized electrode are provided in the installation groove. The first energized electrode and the second energized electrode are not electrically connected and are distributed in an S-shape. The negative electron imparting component includes an electron imparting conduit. The conveyor frame is fixedly installed with two sets of side plates in the transport area at the top of the transport component through multiple sets of connecting brackets. There are mounting plates at the bottom of both sets of side plates. Rubber plates are provided at the bottom of both sets of mounting plates. The bottom of the rubber plates is in contact with the conveyor belt. The adjacent side of the two sets of rubber plates is in contact with the side of the conveyor shell of the electro-adsorption structure. An electrification conduit is installed between the two sets of side plates. Multiple sets of discharge needles are installed on the top of the electrification conduit. The multiple sets of discharge needles are arranged in an alternating manner and are all inserted into the ionization channel inside the electrification conduit. The bottom of the electrified pipe is equipped with a mounting base, and the bottom of the mounting base is equipped with a concentric dual-axis motor. The concentric dual-axis motor is equipped with two sets of independent output shafts. The bottom end of one set of output shafts is connected to a friction base. A friction electrified disk is fixedly installed around the friction base. The friction electrified disk has an annular friction electrified area and a powder guiding area distributed from the inside to the outside. The top of the friction electrified disk is equipped with multiple sets of friction electrified protrusions corresponding to the friction electrified area. The multiple sets of friction electrified protrusions are electrically connected to the annular negative electrode and the annular positive electrode. One set of charge sensors is installed on the friction base. When the annular negative electrode is conducting, the annular positive electrode is not conducting, and a negative electrode electric field is formed in the triboelectric region through multiple sets of triboelectric protrusions; When the annular positive electrode is conducting, the annular negative electrode is not conducting, and a positive electrode electric field is formed in the triboelectric region through multiple sets of triboelectric protrusions.
2. The automatic seasoning conveying device for food production according to claim 1, characterized in that: An insulating layer is provided between the first energized electrode and the second energized electrode, and the insulating layer is flush with the surfaces of the first energized electrode and the second energized electrode. Both ends of the first energized electrode and the second energized electrode are equipped with on / off valves that are connected to the control module. The first energized electrode is the positive electrode and the second energized electrode is the negative electrode. When the control module is connected to the first energized electrode, a positive electrostatic field is generated for electro-adsorption of the material powder. When the control module is connected to the second energized electrode, a reverse electrostatic field is generated to electrically repel the material powder.
3. The automatic seasoning conveying device for food production according to claim 2, characterized in that: Multiple sets of connecting seats are fixedly installed on the surface of the conveyor belt corresponding to multiple sets of electro-adsorption structures. A connecting slot is opened at the bottom of the conveyor shell, and the top of the connecting seat passes through the connecting slot. Connecting holes are opened on both sides of the connecting slot. The connecting holes and the top of the connecting seat are fixedly connected by screws to make the conveyor shell parallel to the surface of the conveyor belt. An insulating plate is fixedly installed on the top of the conveyor housing with sealant, and the insulating plate is located at the opening of the mounting groove.
4. The automatic seasoning conveying device for food production according to claim 1, characterized in that: The top of the triboelectric disk is equipped with multiple sets of guide plates corresponding to the powder guiding area. When the concentric dual-axis motor rotates the triboelectric disk in the forward direction, the multiple sets of guide plates will return the material powder in the powder guiding area to the triboelectric disk. When the concentric dual-axis motor rotates the triboelectric disk in the reverse direction, the multiple sets of guide plates will guide the material powder in the powder guiding area to the transport component. The friction chassis has a receiving groove on top, and another set of output shafts is connected to a mixing plate at the bottom. The mixing plate has a feed inlet corresponding to the receiving groove. Multiple sets of obliquely installed guide vanes are installed in the feed inlet. A receiving cover is installed on the top of the mixing plate. The discharge end of the electrified pipe guides the initially electrified material powder into the receiving cover through the guide cover. Another set of charge sensors is installed inside the guide cover. When there is material powder in the receiving hood, the material powder can enter the feed trough through the gaps between multiple sets of guide vanes. When there is no material powder in the receiving hood, the concentric dual-axis motor rotates multiple sets of guide vanes, which can blow airflow into the feeding trough, causing the material powder to tumble between the feeding trough and the triboelectric zone. At the same time, the rotating multiple sets of guide vanes prevent the material powder from flowing back into the feeding trough.
5. The automatic seasoning conveying device for food production according to claim 1, characterized in that: The weighing assembly includes a receiving conveyor belt structure, a cutting plate at the discharge end of the feed hopper, a discharge slot on the cutting plate, and a discharge pusher pushed by a cylinder inside the discharge slot to transport the material powder in the discharge slot to the receiving conveyor belt structure. The bottom of the feed hopper is equipped with a connecting frame that connects to two sets of side plates. On the inner wall of one side of the connecting frame, there is a rotating seat that is rotatably connected to the receiving conveyor belt structure. On the inner wall of the other side, there is a placement support with a placement groove. A piezoelectric plate is placed in the placement groove. On the side of the receiving conveyor belt structure away from the rotating seat, there is a mass plate that contacts the top of the piezoelectric plate. At the bottom of the placement support, there is a Wheatstone module that is electrically connected to the piezoelectric plate and the control module.
6. A method for electrifying powder in an automatic seasoning conveying device for food production, applied to the automatic seasoning conveying device for food production as described in any one of claims 1 to 5, characterized in that, Includes the following steps: S1: Obtain target weight parameter data, start the pusher cylinder to transfer the material powder to the receiving surface of the weighing component, obtain material weight data based on the Wheatstone module, obtain weight judgment result based on material weight data and target weight parameter data, and transfer material powder into the negative electron imparting component; S2: Based on the material weight data, the discharge needle voltage is adapted to generate corona discharge in the negative electron imparting channel to ionize the surrounding air and form negative ions. The material powder passing through the negative electron imparting channel is initially charged and the initial charge density data is obtained. S3: Based on the initial charge density data and the preset target charge density threshold data, the rotation speed of the triboelectric disk is adapted, and the material powder entering the triboelectric chassis and triboelectric disk is subjected to secondary charge and the secondary charge density data is acquired in real time. S4: Obtain the charge density data of the secondary charge to determine the charge compliance, and transport the material powder to the transport component according to the charge compliance result.
7. The powder electrification method of an automatic seasoning conveying device for food production according to claim 6, characterized in that, The rotational speed of the triboelectric disk is adapted based on the initial charge density data and the preset target charge density threshold data, including: If the initial charge density data is A% of the preset target charge density threshold data, and 0≤A≤60, the rotation speed of the triboelectric electrode should be adjusted to 120%-150% of the preset rotation speed. If the initial charge density data is A% of the preset target charge density threshold data, and 60 < A < 100, adjust the rotation speed of the triboelectric disk to 80%-120% of the preset rotation speed; If the initial charge density data is greater than or equal to the preset target charge density threshold data, the annular negative electrode is not energized.
8. The powder electrification method of an automatic seasoning conveying device for food production according to claim 7, characterized in that, The method of obtaining the charging compliance determination result based on secondary charging charge density data includes: If the secondary charge density data is between 90% and 110% of the preset target charge density threshold data, it is determined that the charge application meets the standard. If the secondary charge density data is lower than 90% of the preset target charge density threshold data, it is determined to be insufficient charge. If the secondary charge density data is higher than 110% of the preset target charge density threshold data, it is determined to be excessive charge application. Based on the results of the power supply compliance assessment, power supply replenishment or power reduction operations are performed. If the result of the charge assignment standard assessment is insufficient, the ring-shaped negative electrode connected to the friction chassis generates a negative electrode electric field, guiding more negative charges to adhere to the powder until the secondary charge density data is 90%-110% of the preset target charge density threshold data, and the result of the charge assignment standard assessment is that the charge assignment is qualified. If the result of the charge-on standard assessment indicates that the charge-on is excessive, the annular positive electrode of the friction chassis generates a positive electrode electric field to strip the excess negative charge of the material powder until the secondary charge density data is 90%-110% of the preset target charge density threshold data. The result of the charge-on standard assessment indicates that the charge-on is compliant. If the electrical charge meets the standard, the annular negative electrode or the annular positive electrode will not be connected, and the friction chassis will rotate in the opposite direction to discharge the material powder to the transport component.
Citation Information
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