基于深脱硫磷预处理的球墨铸铁水冶炼方法

The converter process, which combines oxidation slag formation with deep purification using composite solvents, has solved the problems of high raw material costs and difficulty in controlling composition in the production of ductile iron. This has enabled the efficient production of high-purity ductile iron, improving product performance and process economy.

CN122012841BActive Publication Date: 2026-07-17SHENYANG YATE HEAVY EQUIP MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENYANG YATE HEAVY EQUIP MFG CO LTD
Filing Date
2026-04-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing methods for producing ductile iron rely on scarce and expensive ore resources or high-cost scrap steel, resulting in high raw material costs, unstable supply, long process flow, and difficulty in controlling composition. They also cannot effectively remove sulfur, phosphorus, and anti-graphitizing elements, thus affecting product performance.

Method used

By employing an oxidation slag-making and composite solvent deep purification method, sulfur, phosphorus, and anti-graphitizing elements are deeply removed through high-alkalinity oxidation and specific composite solvents in a single converter process, resulting in high-purity ductile iron raw materials.

Benefits of technology

It has enabled efficient and stable production of high-purity ductile iron, simplified the process, reduced energy consumption and emissions, improved product performance and production flexibility, and reduced overall costs.

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Abstract

本发明涉及钢铁冶金与铸造技术领域,具体地说,涉及基于深脱硫磷预处理的球墨铸铁水冶炼方法。该方法以普通高炉铁水为原料,在炼钢转炉中依次进行氧化造渣初期精炼与复合溶剂深度净化。初期精炼在高温、高碱度条件下深度脱磷;随后投入特定复合溶剂,同步实现深度脱硫与去除反石墨化元素。终点控制铁水中碳含量2.0%‑3.8%,磷≤0.05%,硫≤0.02%,反石墨化元素总量≤0.10%。所得铁水可直接用于球墨铸铁生产或增硅后浇铸成优质生铁块。该方法在转炉内一次完成铁水净化,流程短、效率高、成本低,特别适于规模化生产高品质球墨铸铁。
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