一种铝灰处理物料运载与烟尘处理方法及系统

By combining multi-source sensing devices, edge-side collaborative computing, and intelligent control algorithms, the problems of poor data quality and control disconnect in the aluminum ash calcination system have been solved, achieving high-precision real-time monitoring and ultra-low emissions in the aluminum ash calcination process, and improving system stability and energy efficiency.

CN122012933BActive Publication Date: 2026-07-17HUBEI YUCHEN NEW MATERIALS TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUBEI YUCHEN NEW MATERIALS TECHNOLOGY CO LTD
Filing Date
2026-04-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing high-temperature calcination systems for aluminum ash suffer from poor data quality, weak operational condition sensing capabilities, disconnect between material conveying and dust purification control, and a lack of dynamic prediction and adaptive optimization mechanisms, making it difficult to achieve coordinated management and control of stable operation and ultra-low emissions.

Method used

The entire process of aluminum ash roasting is monitored in real time by multi-source sensing devices. Wavelet threshold denoising and cubic spline interpolation algorithms are used for cleaning and reconstruction. End-side collaborative computing analysis is used to generate fully enclosed operating condition coding information. Long short-term memory network model is combined to predict the load change trend of the dust purification system. The material conveying rate and induced draft parameters are optimized by deep deterministic strategy gradient algorithm. Finally, the frequency conversion control command is issued in real time through programmable logic controller and industrial Ethernet.

Benefits of technology

It achieves high-precision and robust real-time monitoring of the entire aluminum ash calcination process, early identification of abnormal operating conditions, accurate prediction of load changes in the flue gas purification system, and dynamic adjustment of control parameters, resulting in a significant improvement in system stability, energy utilization efficiency, and ultra-low emission levels.

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Abstract

本发明涉及铝灰处理技术领域,尤其涉及一种铝灰处理物料运载与烟尘处理方法及系统,该方法通过多源感知设备实时监测铝灰焙烧全流程状态数据,运用小波阈值去噪和三次样条插值算法清洗重构数据;利用端侧协同计算分析重构数据,以局部离群因子算法检测物料流速、窑炉温度等指标,通过特征向量映射生成全封闭工况编码信息;融合工况编码与重构数据,借助长短期记忆网络模型预测烟尘净化系统负荷变化趋势;基于工况编码和预测结果,采用深度确定性策略梯度算法优化物料输送速率与引风参数;通过可编程逻辑控制器将优化参数转为变频控制指令,经工业以太网传输至各驱动单元,执行铝灰焙烧与烟尘净化作业,实现全流程智能调控与高效处理。
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