一种高耐磨自润滑铜合金材料及其制备方法

By using a pre-treated graphite and core-shell reinforced particle preparation method, the interfacial compatibility and mechanical properties of copper alloy materials are improved, forming a dual lubrication system. This solves the problem of insufficient wear resistance and self-lubrication of copper alloy materials in high-end equipment, achieving high wear resistance and long-lasting self-lubrication.

CN122038828BActive Publication Date: 2026-07-17烟台杰科金属有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
烟台杰科金属有限公司
Filing Date
2026-04-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing copper alloy materials lack sufficient wear resistance and self-lubricating properties in high-end equipment. Traditional additives are unevenly distributed in the matrix and have low bonding strength, which makes the materials prone to failure during high-pressure forming and friction processes, and cannot meet the requirements of harsh working conditions.

Method used

A method for preparing pretreated graphite and core-shell reinforced particles was adopted. The interfacial compatibility between graphite and copper alloy matrix was improved by vacuum pressure impregnation with phenolic resin alcohol solution and treatment with aluminum dihydrogen phosphate. The WS2-Al2O3 core-shell structure was added to form a dual lubrication system in synergy with the pretreated graphite. Yttrium oxide and lanthanum oxide powder were added to refine the grains and improve the interfacial bonding force and mechanical properties.

Benefits of technology

It achieves high wear resistance and long-term self-lubricating properties in copper alloy materials, reduces the coefficient of friction, improves the load-bearing capacity and structural stability of the materials, enhances mechanical properties, and adapts to high-speed, heavy-load and extreme temperature conditions.

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Abstract

本发明涉及铜合金技术领域,具体涉及一种高耐磨自润滑铜合金材料及其制备方法。一种高耐磨自润滑铜合金材料的制备方法,包括:预处理石墨的制备、壳核增强颗粒的制备、铜合金材料的制备。本发明通过添加经酚醛树脂酒精溶液真空压力浸渍及磷酸二氢铝处理的预处理石墨,改善其与铜合金基体的界面相容性,避免偏析和压溃,实现长效自润滑。加入以HF预处理WS2为核、Al2O3为壳的壳核增强颗粒,形成双重润滑体系并强化基体。添加氧化钇粉和氧化镧粉协同细化晶粒、提升界面结合力及高温抗氧化性,综合提升铜合金致密度、硬度、耐磨性与自润滑稳定性。
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