一种基于残差神经网络与时空特征重塑的涤纶工艺参数配置与优化方法

By combining residual neural networks and spatiotemporal feature reshaping with Bayesian optimization algorithms, the problems of long process parameter configuration cycles and low accuracy in polyester production were solved, achieving rapid and safe process parameter optimization and significantly improving production efficiency and product quality.

CN122065689BActive Publication Date: 2026-07-17ZHEJIANG SCI-TECH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG SCI-TECH UNIV
Filing Date
2026-04-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The current polyester production process parameters rely on human experience, resulting in long R&D cycles, high costs, and low control precision. Furthermore, conventional deep learning algorithms, due to their large hysteresis characteristics, extract spurious correlation features and lose spatial topological information during continuous chemical production, outputting dangerous parameters that violate physical common sense.

Method used

A method based on residual neural networks and spatiotemporal feature reshaping is adopted. By using time-series backtracking offset and two-dimensional feature matrix reshaping, a surrogate model is constructed. Then, a Bayesian optimization algorithm with physical penalty terms is used for reverse iterative optimization to generate the optimal process parameters.

Benefits of technology

It has enabled rapid and safe optimization of polyester process parameters, shortened the R&D cycle by 97%, reduced production costs by 30%, improved parameter configuration accuracy to within 0.1%, and significantly improved product quality stability.

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Abstract

本发明公开了一种基于残差神经网络与时空特征重塑的涤纶工艺参数配置与优化方法。为克服现有配置方法周期长、成本高及常规算法易受连续生产大迟滞影响等缺陷,本发明获取全流程历史数据,基于物料停留时间进行时序回溯偏移以构建时空对齐的数据集;将一维参数按工序拓扑与物理属性重塑为二维工艺特征矩阵并训练残差神经网络,得到代理模型;最后采用包含物理惩罚项的贝叶斯算法进行反向受限寻优,输出最优工艺参数组合。本发明融合化工机理与深度学习,不依赖复杂机理建模即可实现高维参数的安全快速寻优,显著缩短研发周期,降低原料与能源消耗,提升产品质量稳定性。
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