一种制备高结合强度复合FPC的方法及其FPC结构

By using magnetron sputtering and magnetic field-assisted metal deposition processes to form a nickel-chromium alloy layer in an FPC, combined with magnetic field-assisted pulse electroplating, the problem of insufficient copper-aluminum bonding strength was solved, resulting in a copper-aluminum composite substrate with high bonding strength, which improves signal transmission and structural stability.

CN122069651BActive Publication Date: 2026-07-17ZHEJIANG YILIAN ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG YILIAN ELECTRONICS CO LTD
Filing Date
2026-04-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The copper-aluminum bonding strength in existing FPCs is insufficient, and delamination and separation can easily occur due to differences in thermal expansion coefficients, changes in ambient temperature and humidity, or mechanical bending, affecting signal transmission reliability and welding performance.

Method used

A nickel-chromium alloy layer is formed on the surface of an aluminum substrate using magnetron sputtering and magnetic field-assisted metal deposition processes. The metallurgical bonding between the copper layer and the nickel-chromium alloy layer is controlled by a magnetic field to form a copper-nickel-chromium-aluminum three-layer structure. Combined with magnetic field-assisted pulse electroplating, the copper layer and the aluminum substrate are directionally deposited to form a dense metallurgical bonding interface.

Benefits of technology

It significantly improves the interfacial bonding strength, enhances the conductivity and weldability of copper-aluminum composite substrates, ensures signal transmission stability and structural stability, adapts to bending and vibration conditions, and improves the yield and process compatibility of the finished product.

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Abstract

本发明公开了一种制备高结合强度复合FPC的方法及其FPC结构,方该方法包括:将表面形成镍铬合金层的铝基材作为基底,通过磁场辅助的物理气相沉积或磁控脉冲电镀工艺,在镍铬合金层表面沉积铜层形成一体化铜铝复合基材,再通过线路图形化蚀刻和贴合覆盖膜制得FPC成品。本发明以镍铬合金为冶金过渡层,结合磁场辅助沉积工艺,使铜层与铝基材形成高强度冶金结合界面,从根本上解决传统压合法界面结合力弱、易分层脱离的问题。所得FPC既保留铜的优异焊接性与导电性,又发挥铝的轻量化与低成本优势,且能耐受SMT高温制程,结构稳定性与信号可靠性显著提升,适用于新能源汽车动力电池包信号采集FPC,降低材料成本。
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