一种基于形热动态匹配的镦粗加热电极、板锻工装及工艺

By using dynamically matched upsetting heating electrodes and plate forging tooling, the problems of high energy consumption and low heating efficiency in existing technologies have been solved, achieving precise temperature control and energy consumption control, and improving forming quality.

CN122076903BActive Publication Date: 2026-07-17NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
Filing Date
2026-04-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing thermoforming technologies suffer from high energy consumption and low heating efficiency. In particular, they cannot dynamically adapt to the strain distribution during the forming process in localized heating areas, resulting in insufficient heating in high-strain areas or overheating in low-strain areas, which affects the forming quality.

Method used

Upsetting heating electrodes and plate forging fixtures based on dynamic matching of form and heat are used. The electrode mandrel is moved by a power device to adjust the current path and heating area in real time. Combined with finite element simulation to predict strain distribution, precise heating control is achieved.

Benefits of technology

It achieves precise temperature control during the forming process, reduces the ineffective heating area, lowers overall energy consumption, and improves forming quality and energy consumption control.

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Abstract

本发明公开了一种基于形热动态匹配的镦粗加热电极、板锻工装及工艺,属于金属塑性成形设备领域,根据成形材料不同区域的变形要求,采用包括若干镦粗加热电极的板锻工装,镦粗加热电极中电极芯棒的第二部伸入电极外壳时压缩复位弹簧装置,电接触部与环形电阻接触,导电柱、环形电阻、电接触部和电极芯棒形成电连接,当电极芯棒的第二部继续伸入电极外壳,电接触部脱离环形电阻,电极芯棒与导电柱之间的电连接断开。镦粗加热电极的加热温度在坯料成形过程中主动匹配坯料的几何形貌,变形量大时温度高,变形量小时温度低,实现坯料成形过程中的精确控温。板锻工装各环形电阻的长度与零件目标形貌匹配,无需将零件全部加热,减少能源消耗。
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