Insulating glove non-destructive residual life prediction method and prediction system
Patent Information
- Application Number
- CN202610132206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2046-01-30
AI Technical Summary
[0005]鉴于此,本发明提供了一种绝缘手套非破坏性剩余寿命预测方法及预测系统,以解决传统绝缘手套剩余寿命预测方法存在的问题
[0051]本发明提供的绝缘手套非破坏性剩余寿命预测方法及预测系统,构建了考虑温度影响和屈挠次数影响的总老化速率模型,相比于传统仅单一考虑温度或屈挠对老化影响的模型,更贴合绝缘手套实际使用的环境与操作工况,老化评估及剩余寿命预测更贴近真实状态,预测的精准性更高,绝缘手套剩余寿命预测时,仅需确定手套的日常使用温度、累计屈挠次数及绝缘电阻,即可利用预先通过试验确定好参数的方程得到手套剩余寿命,可实现非破坏性检测,测试后手套可继续使用,大幅减少了手套资源的无效损耗,另外,针对不同材质、不同电压等级的绝缘手套,仅需预先确定好剩余寿命预测公式中的各个参数(指前因子A、活化能)、屈挠敏感系数
)等)即可。
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Figure CN122085062B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of performance evaluation and life prediction technology for power safety protection equipment, and in particular to a non-destructive method and system for predicting the remaining life of insulating gloves. Background Technology
[0002] In high-voltage electrical operations such as power line maintenance and power equipment repair, auxiliary insulating gloves are core electrical safety protection equipment to ensure the personal safety of workers. Their insulation and mechanical properties are directly related to the safety of the operation. However, in actual use, insulating gloves are exposed to a complex environment of heat, humidity, and oxygen for a long time, and are also frequently subjected to mechanical flexing caused by hand bending, which leads to the gradual aging of the polymer material of the gloves.
[0003] Material aging can cause a series of problems in insulating gloves, such as decreased tensile strength, deterioration of insulation performance, and surface cracking. If failed insulating gloves are not detected and replaced in time, they can easily lead to electric shock accidents, endangering the lives of workers. In current technology, the assessment of insulating glove aging mostly relies on single performance tests, failing to comprehensively consider the synergistic aging effects of multiple factors such as temperature and flexure, and lacking a unified and accurate life prediction model, making it difficult to accurately predict the remaining service life of the gloves.
[0004] Therefore, proposing a method that can assess the aging degree of insulating gloves from multiple dimensions and accurately predict their remaining lifespan has become an urgent problem to be solved. Summary of the Invention
[0005] In view of this, the present invention provides a non-destructive remaining life prediction method and system for insulating gloves, in order to solve the problems existing in traditional remaining life prediction methods for insulating gloves.
[0006] This invention provides a method for predicting the non-destructive remaining life of insulating gloves, comprising:
[0007] Determine the daily operating temperature of the insulating gloves to be tested. Total number of flexion and current insulation resistance ;
[0008] The current tensile strength of the insulating glove under test is calculated using the formula relating insulation resistance and tensile strength. ;
[0009] The remaining life of the insulating glove under test is calculated using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula:
[0010] ;
[0011] In the formula, The tensile strength of the insulating glove under test is shown. The tensile strength safety threshold of the insulating glove under test; The total aging rate of the insulating glove under test. The calculation formula is as follows:
[0012] ;
[0013] In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate , in the formula, The gas constant is Absolute temperature Pre-exponential factor, It is the activation energy; For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is below. , , All results were obtained by testing the sample insulating gloves and using linear regression.
[0014] Preferably, the daily operating temperature is determined by the average daily temperature of the environment in which the insulating glove under test is used over a recent period; if no record is available, the value is taken according to the regional climate characteristics.
[0015] Further preferably, the relationship between the insulation resistance and tensile strength is expressed by the following formula:
[0016] ;
[0017] In the formula, For tensile strength, For insulation resistance, and All of these are parameter values obtained through fitting from previous experiments.
[0018] Further optimization, and The method for determining the value is as follows:
[0019] Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and have not aged.
[0020] Each sample of insulating gloves underwent a non-destructive insulation resistance test, followed by a destructive tensile strength test to obtain the insulation resistance. -Tensile strength Data pairs;
[0021] Based on the insulation resistance -Tensile strength Data pairs, in terms of tensile strength The vertical axis represents insulation resistance. Using the x-axis as the x-axis, perform linear regression to obtain the parameters. and The value of .
[0022] Further preferably, the non-destructive remaining life prediction method for insulating gloves also includes determining the current tensile strength of the insulating glove under test. Safety threshold for tensile strength of the insulating glove under test The steps for determining size relationships, if If the remaining life is zero, then the remaining life is directly determined to be 0; otherwise, the remaining life of the insulating glove under test is calculated using the formula for calculating the remaining life of the insulating glove under test.
[0023] Further optimization, and The method for determining it is as follows:
[0024] Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and are not aged or bent.
[0025] The sample insulating gloves were divided into multiple temperature level groups and tested separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs;
[0026] The aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ;
[0027] Among them, any temperature Temperature-dominant term The calculation method is as follows:
[0028] At the temperature Below For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain ,in, The temperature The average initial tensile strength of the parallel samples in the test group;
[0029] Temperature-dominant terms at different temperature levels ,by For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain parameters and .
[0030] Further optimization, at any temperature Flexural temperature sensitivity coefficient The method for determining it is as follows:
[0031] Take a sample insulating glove that is from the same batch and model as the insulating glove to be tested, has no factory defects, and is not aged or bent, and use it for testing;
[0032] Fixed temperature The sample insulating gloves were divided into multiple flexion cycle groups and tested separately to obtain a fixed temperature. And reach the preset aging time Tensile strength of different flexion cycles at different levels ;
[0033] Based on the tensile strength decay formula Calculate a fixed temperature And reach the preset aging time Total aging rate of different flexion cycles Among them, the total aging rate , This represents the initial tensile strength.
[0034] by For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain the temperature. Flexural sensitivity coefficient ,in, For fixed temperature Temperature is the dominant factor.
[0035] Further optimization yields total aging rate models under different humidity conditions. When predicting the remaining lifespan of insulating gloves, the total aging rate model corresponding to the daily usage humidity of the insulating gloves is called to calculate the total aging rate.
[0036] The present invention also provides a non-destructive remaining life prediction system for insulating gloves, comprising:
[0037] The module for acquiring variable parameters of the insulating glove under test is used to determine the daily operating temperature of the insulating glove under test. Total number of flexion and current insulation resistance ;
[0038] The module for calculating the current tensile strength of the insulating glove under test is used to calculate the current tensile strength of the insulating glove under test using the correlation formula between the insulation resistance and tensile strength of the insulating glove under test. ;
[0039] The module for calculating the remaining life of the insulating glove under test is used to calculate the remaining life of the insulating glove under test using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula:
[0040] ;
[0041] In the formula, The tensile strength of the insulating glove under test is shown. The tensile strength safety threshold of the insulating glove under test; The total aging rate of the insulating glove under test. The calculation formula is as follows:
[0042] ;
[0043] In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate , in the formula, The gas constant is Absolute temperature Pre-exponential factor, It is the activation energy; For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is below. , , All results were obtained by testing the sample insulating gloves and using linear regression.
[0044] Preferably, the non-destructive remaining life prediction system for insulating gloves also includes and The method module is used to perform the following steps:
[0045] Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and are not aged or bent.
[0046] The sample insulating gloves were divided into multiple temperature level groups and tested separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs;
[0047] The aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ;
[0048] Among them, any temperature Temperature-dominant term The calculation method is as follows:
[0049] At the temperature Below For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain ,in, The temperature The average initial tensile strength of the parallel samples in the test group;
[0050] Temperature-dominant terms at different temperature levels ,by For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain parameters and .
[0051] The non-destructive remaining life prediction method and system for insulating gloves provided by this invention constructs a total aging rate model that considers the effects of temperature and flexion cycles. Compared with traditional models that only consider the effects of temperature or flexion on aging, this model is closer to the actual environment and operating conditions of insulating gloves. The aging assessment and remaining life prediction are closer to the real situation, and the prediction accuracy is higher. When predicting the remaining life of insulating gloves, it is only necessary to determine the daily use temperature, cumulative flexion cycles, and insulation resistance of the gloves. The remaining life of the gloves can be obtained using equations with parameters determined in advance through experiments. This allows for non-destructive testing, and the gloves can continue to be used after testing, greatly reducing the ineffective waste of glove resources. In addition, for insulating gloves of different materials and voltage levels, it is only necessary to pre-determine the various parameters in the remaining life prediction formula (pre-exponential factor A, activation energy, etc.). ) Flexibility sensitivity coefficient (etc.) is sufficient. Attached Figure Description
[0052] Figure 1 The flowchart shows the non-destructive remaining life prediction method for insulating gloves provided by the present invention. Detailed Implementation
[0053] The present invention will be further described below with reference to specific embodiments.
[0054] like Figure 1 As shown, the present invention provides a non-destructive remaining life prediction method for insulating gloves, comprising the following steps:
[0055] S1: Determine the daily operating temperature of the insulating glove to be tested. Total number of flexion and current insulation resistance ;
[0056] Among them, daily operating temperature The weighted average of the daily average temperature of the environment in which the insulating gloves under test were used over the past three months was preferred; if no record was available, the value was taken according to the regional climate characteristics and converted to absolute temperature in K.
[0057] Among them, the cumulative number of flexions Based on usage records, calculate using the following formula:
[0058] = Daily usage time (minutes) * Bending frequency (times / minute) * Cumulative usage days;
[0059] Among them, the current insulation resistance The method to obtain it is as follows:
[0060] After cleaning and drying the insulating gloves to be tested, inflate them to the rated pressure and let them stand for 10 minutes at 23±2℃ and 50±5%RH. Measure the insulation resistance using a calibrated insulation resistance tester, taking the average of three readings (error ≤2%) to obtain the current insulation resistance. The unit is MΩ;
[0061] S2: Calculate the current tensile strength of the insulating glove under test using the formula relating insulation resistance and tensile strength. ;
[0062] The relationship between insulation resistance and tensile strength (linear equation) is as follows:
[0063] ;
[0064] In the formula, For tensile strength, For insulation resistance, and All parameter values were obtained through fitting from previous experiments;
[0065] in, and The method for determining the value is as follows:
[0066] S21: Take a sample insulating glove from the same batch and model as the insulating glove to be tested, without factory defects and without aging, for testing;
[0067] S22: Perform a non-destructive insulation resistance test on each sample insulating glove, followed by a destructive tensile strength test to obtain the insulation resistance. -Tensile strength Data pairs;
[0068] The specific method is as follows:
[0069] S221: Inflate the sample insulating glove to the rated pressure (0.05~0.08MPa for 10kV gloves) and maintain it for 5 minutes; using a 500V insulation resistance tester, place the high-voltage electrode on the palm area of the outer surface of the glove and the ground electrode on the corresponding area of the inner surface, apply a 500V DC voltage, and read the insulation resistance value after stabilizing for 1 minute. (Unit: MΩ);
[0070] S222: Cut the gloves that have completed the insulation resistance test into tensile strips conforming to GB / T 528 standard, and test the tensile strength. (Unit: MPa);
[0071] S23: Based on the insulation resistance -Tensile strength Data pairs, in terms of tensile strength The vertical axis represents insulation resistance. Using the x-axis as the horizontal axis, a linear regression is performed to obtain the parameters in the formula relating insulation resistance and tensile strength. and The value of , where, The unit is MPa / MΩ. The unit is MPa;
[0072] S3: Calculate the remaining life of the insulating glove under test using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula:
[0073] ;
[0074] The above formula for tensile strength attenuation in the field of thermo-oxidative aging of insulating materials We obtain the following formula: The tensile strength of the insulating glove under test is shown. This refers to the tensile strength safety threshold of the insulating glove under test, for example: the tensile strength safety threshold of a 10kV natural rubber insulating glove. ;like Then the remaining lifespan is determined directly. The gloves must be discarded immediately; The total aging rate of the insulating glove under test is calculated considering both temperature and flexural stress, in days. -1 , The calculation formula is as follows:
[0075] ;
[0076] In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate The unit is days. -1 Among them, temperature is the dominant factor. Following the Arrhenius equation, the formula is: , in the formula, The gas constant is J / (mol·K), Absolute temperature Pre-exponential factor, in days -1 , The activation energy is expressed in J / mol; where, and The method for determining it is as follows:
[0077] S301: Take a sample insulating glove from the same batch and model as the insulating glove to be tested, which has no factory defects and is not aged or bent, and use it for testing;
[0078] S302: Divide the sample insulating gloves into multiple temperature level groups and test them separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs;
[0079] S303: Aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ;
[0080] Among them, any temperature Temperature-dominant term The calculation method is as follows:
[0081] At the temperature Below For the ordinate, For the formula, the x-axis is... Perform linear regression, where, The temperature The average initial tensile strength of the parallel samples in the test group, where, By analyzing the tensile strength attenuation formula Taking the natural logarithm of both sides, we get, where, The formula for tensile strength decay is derived from the first-order reaction kinetics of thermo-oxidative aging of insulating gloves;
[0082] S304: Temperature Dominant Term Based on Different Temperature Levels ,by For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain parameters and ,in, By considering the Arrhenius equation followed by the temperature-dominant term We obtain it by taking the natural logarithm of both sides;
[0083] in, For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is expressed in terms of cycles. -1 , where any temperature Flexural temperature sensitivity coefficient The method for determining it is as follows:
[0084] S311: Take a sample insulating glove from the same batch and model as the insulating glove to be tested, which is free from factory defects, aging, and bending, and use it for testing;
[0085] S312: Fixed temperature is The sample insulating gloves were divided into multiple flexion cycle groups and tested separately to obtain a fixed temperature. And reach the preset aging time Tensile strength of different flexion cycles at different levels ;
[0086] S313: Based on the tensile strength decay formula Calculate the total aging rate for different flexion cycle levels. Among them, the total aging rate ;
[0087] S314: Fixed temperature Below Substituting into the total aging formula, we get ,Will With temperature The bending correction term below formula By uniting, we can obtain , by For the ordinate, Performing linear regression on the x-axis yields the temperature. Flexural sensitivity coefficient .
[0088] In order to further consider the impact of humidity on the remaining life of insulating gloves, the total aging rate model under different humidity conditions can be obtained through experiments. When predicting the remaining life of insulating gloves, the total aging rate model corresponding to the daily use humidity of the insulating gloves is called.
[0089] Among them, the total aging rate model of insulating gloves of different materials can be pre-built. When making a life prediction, the total aging rate model of the corresponding material can be called and the relevant information of the insulating gloves can be substituted. Alternatively, when a prediction is needed, an experiment can be conducted on the gloves to obtain the corresponding model and then substituted into the calculation.
[0090] The present invention also provides a non-destructive remaining life prediction system for insulating gloves, comprising:
[0091] The module for acquiring variable parameters of the insulating glove under test is used to determine the daily operating temperature of the insulating glove under test. Total number of flexion and current insulation resistance ;
[0092] The module for calculating the current tensile strength of the insulating glove under test is used to calculate the current tensile strength of the insulating glove under test using the correlation formula between the insulation resistance and tensile strength of the insulating glove under test. ;
[0093] The module for calculating the remaining life of the insulating glove under test is used to calculate the remaining life of the insulating glove under test using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula:
[0094] ;
[0095] In the formula, The tensile strength of the insulating glove under test is shown. The tensile strength safety threshold of the insulating glove under test; The total aging rate of the insulating glove under test. The calculation formula is as follows:
[0096] ;
[0097] In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate , in the formula, The gas constant is Absolute temperature Pre-exponential factor, It is the activation energy; For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is below. , , All results were obtained by testing the sample insulating gloves and using linear regression.
[0098] Preferably, the non-destructive remaining life prediction system for insulating gloves also includes and The method module is used to perform the following steps:
[0099] Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and are not aged or bent.
[0100] The sample insulating gloves were divided into multiple temperature level groups and tested separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs;
[0101] The aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ;
[0102] Among them, any temperature Temperature-dominant term The calculation method is as follows:
[0103] At the temperature Below For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain ,in, The temperature The average initial tensile strength of the parallel samples in the test group;
[0104] Temperature-dominant terms at different temperature levels ,by For the ordinate, For the formula, the x-axis is... Perform linear regression to obtain parameters and .
[0105] The non-destructive remaining life prediction method and system for insulating gloves provided by this invention constructs a total aging rate model that considers the effects of temperature and flexion cycles. Compared with traditional models that only consider the effects of temperature or flexion on aging, this model is closer to the actual environment and operating conditions of insulating gloves. The aging assessment and remaining life prediction are closer to the real situation, and the prediction accuracy is higher. When predicting the remaining life of insulating gloves, it is only necessary to determine the daily use temperature, cumulative flexion cycles, and insulation resistance of the gloves. The remaining life of the gloves can be obtained using equations with parameters determined in advance through experiments. This allows for non-destructive testing, and the gloves can continue to be used after testing, significantly reducing the ineffective waste of glove resources. In addition, for insulating gloves of different materials and voltage levels, it is only necessary to pre-determine the various parameters in the remaining life prediction formula (pre-exponential factor A, activation energy, etc.). ) Flexibility sensitivity coefficient (etc.) is sufficient.
[0106] The non-destructive remaining life prediction method and system for insulating gloves provided by this invention are particularly suitable for scenarios that require ensuring the protective performance of insulating gloves, such as power line operation and maintenance and power equipment repair, and have broad engineering application prospects.
[0107] Those skilled in the art will understand that embodiments of this application can be provided as methods, systems, or computer program products. Therefore, this application can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, this application can take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code. The solutions in the embodiments of this application can be implemented in various computer languages, such as the object-oriented programming language Java and the interpreted scripting language JavaScript.
[0108] This application is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of this application. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart... Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0109] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0110] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0111] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.
[0112] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A method for predicting the remaining life of insulating gloves without destructive impact, characterized in that, include: Determine the daily operating temperature of the insulating gloves to be tested. Total number of flexion and current insulation resistance ; The current tensile strength of the insulating glove under test is calculated using the formula relating insulation resistance and tensile strength. ; The remaining life of the insulating glove under test is calculated using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula: ; In the formula, The tensile strength of the insulating glove under test is shown. The tensile strength safety threshold of the insulating glove under test; The total aging rate of the insulating glove under test. The calculation formula is as follows: ; In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate , in the formula, The gas constant is... Absolute temperature Pre-exponential factor, It is the activation energy; For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is below. , , All results were obtained by testing the sample insulating gloves and using linear regression. The relationship between insulation resistance and tensile strength is as follows: ; In the formula, For tensile strength, For insulation resistance, and All parameter values were obtained through fitting from previous experiments; and The method for determining the value is as follows: Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and have not aged. Each sample of insulating gloves underwent a non-destructive insulation resistance test, followed by a destructive tensile strength test to obtain the insulation resistance. -Tensile strength Data pairs; Based on the insulation resistance -Tensile strength Data pairs, in terms of tensile strength The vertical axis represents insulation resistance. Using the x-axis as the x-axis, perform linear regression to obtain the parameters. and The value of .
2. The method for predicting the non-destructive remaining life of insulating gloves according to claim 1, characterized in that: The daily operating temperature is determined by the average daily temperature of the environment in which the insulating glove is used over a recent period; if no record is available, the value is taken based on the regional climate characteristics.
3. The method for predicting the non-destructive remaining life of insulating gloves according to claim 1, characterized in that: It also includes determining the current tensile strength of the insulating glove under test. Safety threshold for tensile strength of the insulating glove under test The steps for determining size relationships, if If the remaining life is zero, then the remaining life is directly determined to be 0; otherwise, the remaining life of the insulating glove under test is calculated using the formula for calculating the remaining life of the insulating glove under test.
4. The method for predicting the non-destructive remaining life of insulating gloves according to claim 1, characterized in that: and The method for determining it is as follows: Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and are not aged or bent. The sample insulating gloves were divided into multiple temperature level groups and tested separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs; The aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ; Among them, any temperature Temperature-dominant term The calculation method is as follows: At the temperature Below For the ordinate, For the x-axis of the formula Perform linear regression to obtain ,in, The temperature The average initial tensile strength of the parallel samples in the test group; Temperature-dominant terms at different temperature levels ,by For the ordinate, For the x-axis of the formula Perform linear regression to obtain parameters and .
5. The method for predicting the non-destructive remaining life of insulating gloves according to claim 1, characterized in that: Any temperature Flexural temperature sensitivity coefficient The method for determining it is as follows: Take a sample insulating glove that is from the same batch and model as the insulating glove to be tested, has no factory defects, and is not aged or bent, and use it for testing; Fixed temperature The sample insulating gloves were divided into multiple flexion cycle groups and tested separately to obtain a fixed temperature. And reach the preset aging time Tensile strength of different flexion cycles at different levels ; Based on the tensile strength decay formula Calculate a fixed temperature And reach the preset aging time Total aging rate of different flexion cycles Among them, the total aging rate , This represents the initial tensile strength. by For the ordinate, For the x-axis of the formula Perform linear regression to obtain the temperature. Flexural sensitivity coefficient ,in, For fixed temperature Temperature is the dominant factor.
6. The method for predicting the non-destructive remaining life of insulating gloves according to claim 1, characterized in that: A total aging rate model is obtained under different humidity conditions. When predicting the remaining life of insulating gloves, the total aging rate model corresponding to the daily usage humidity of the insulating gloves is called to calculate the total aging rate.
7. A non-destructive remaining life prediction system for insulating gloves, characterized in that, include: The module for acquiring variable parameters of the insulating glove under test is used to determine the daily operating temperature of the insulating glove under test. Total number of flexion and current insulation resistance ; The module for calculating the current tensile strength of the insulating glove under test is used to calculate the current tensile strength of the insulating glove under test using the correlation formula between the insulation resistance and tensile strength of the insulating glove under test. ; The module for calculating the remaining life of the insulating glove under test is used to calculate the remaining life of the insulating glove under test using the formula for calculating the remaining life of the insulating glove under test. The remaining life of the insulating glove under test is calculated using the following formula: ; In the formula, The tensile strength of the insulating glove under test is shown. The tensile strength safety threshold of the insulating glove under test; The total aging rate of the insulating glove under test. The calculation formula is as follows: ; In the formula, Temperature is the dominant factor, used to measure temperature. Impact on aging rate , in the formula, The gas constant is... Absolute temperature Pre-exponential factor, It is the activation energy; For temperature The bending correction term below is used to measure temperature. Downward flexion count Effect of temperature on aging rate The bending correction term below The formula is In the formula, For the number of times of bending, For temperature The flexural temperature sensitivity coefficient is below. , , All results were obtained by testing the sample insulating gloves and using linear regression. The relationship between insulation resistance and tensile strength is as follows: ; In the formula, For tensile strength, For insulation resistance, and All parameter values were obtained through fitting from previous experiments; and The method for determining the value is as follows: Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and have not aged. Each sample of insulating gloves underwent a non-destructive insulation resistance test, followed by a destructive tensile strength test to obtain the insulation resistance. -Tensile strength Data pairs; Based on the insulation resistance -Tensile strength Data pairs, in terms of tensile strength The vertical axis represents insulation resistance. Using the x-axis as the x-axis, perform linear regression to obtain the parameters. and The value of .
8. The non-destructive remaining life prediction system for insulating gloves according to claim 7, characterized in that: Also includes and The method module is used to perform the following steps: Take a sample of insulating gloves that are from the same batch and model as the insulating gloves to be tested, have no factory defects, and are not aged or bent. The sample insulating gloves were divided into multiple temperature level groups and tested separately to obtain the aging time at different temperature levels. -Tensile strength Data pairs; The aging time based on different temperature levels -Tensile strength Data pairs yielded the dominant temperature term at different temperature levels. ; Among them, any temperature Temperature-dominant term The calculation method is as follows: At the temperature Below For the ordinate, For the x-axis of the formula Perform linear regression to obtain ,in, The temperature The average initial tensile strength of the parallel samples in the test group; Temperature-dominant terms at different temperature levels ,by For the ordinate, For the x-axis of the formula Perform linear regression to obtain parameters and .