莱赛尔纤维烘干工序能耗预测与滚动优化控制方法及系统

By constructing a prediction model for moisture regain and unit energy consumption, and by coordinating the heating chain, dehumidification chain, and conveying chain of the lyocell fiber drying process, the problem of difficulty in controlling energy consumption and terminal moisture regain in the existing technology has been solved, and the stability of the production process and optimization of energy consumption have been achieved.

CN122085722BActive Publication Date: 2026-07-17DONGHUA UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGHUA UNIV
Filing Date
2026-04-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing lyocell fiber drying process lacks a unified coordination mechanism, making it difficult to ensure production cycle and operational stability while simultaneously reducing energy consumption and achieving acceptable end-product moisture regain. Furthermore, there is a lack of effective online moisture content detection and energy consumption assessment and optimization control solutions.

Method used

By collecting multi-source process data and downstream packaging terminal data, preprocessing and time-delay alignment are performed to construct a prediction model for moisture regain rate and unit energy consumption. Combined with the range of control values ​​and adjustment range limitations, energy consumption prediction and rolling optimization control are realized, and the heating chain, dehumidification chain and conveying chain are coordinated and regulated.

Benefits of technology

It achieves stable control of energy consumption and terminal moisture regain rate under operating condition disturbances, reduces fluctuations in energy consumption and terminal moisture regain rate indicators, and improves production stability and quality reliability.

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Abstract

本发明涉及纤维烘干优化控制技术领域,尤其是涉及莱赛尔纤维烘干工序能耗预测与滚动优化控制方法及系统,所述方法包括如下步骤:采集烘干工序的多源过程数据和下游打包终端数据,通过时滞对齐与包级追溯映射得到簇级终端记录、簇级出料时间窗和簇级工况特征向量,进而获取簇级单位绝干纤维能耗评估值;构建回潮率和单位能耗的预测模型,以未来控制量序列和当前的簇级工况特征向量序列为输入,预测未来的簇级等效回潮率和簇级单位绝干纤维能耗评估值;用未来控制量序列作为控制指令,获取真实结果评价模型性能并更新模型参数。本发明可兼顾终端回潮率反馈滞后条件下能耗与终端回潮率控制,并能有效抑制过湿返烘发生率较高以及过干不可逆质量风险。
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