用于一步法制备甲基丙烯酸甲酯的流化床催化剂组合物及其应用

By preparing a composite spherical catalyst composition of Ni-Al-Ti LDOs and K/Mg-Al LDOs, the problems of low catalyst activity and rapid deactivation in fluidized beds were solved, achieving efficient preparation of methyl methacrylate and long-life use of the catalyst in a fluidized bed reactor.

CN122098577BActive Publication Date: 2026-07-17EAST CHINA UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
EAST CHINA UNIV OF SCI & TECH
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing catalysts exhibit significantly reduced catalytic activity in fluidized beds, failing to achieve excellent catalytic performance. Furthermore, catalyst deactivation is too rapid, and fixed-bed reactors suffer from localized hot spots in the catalyst bed.

Method used

A combination of Ni-Al-Ti LDOs and K/Mg-Al LDOs composite spherical catalysts was prepared by precipitation, emulsification, granulation, calcination and reduction, and used for one-step preparation of methyl methacrylate in a fluidized bed reactor. The ratio of the catalyst composition and the reaction conditions were optimized.

Benefits of technology

It achieves excellent catalytic performance in fluidized beds, extends the service life of the catalyst, and allows the catalyst to be regenerated and reused, avoiding rapid deactivation of the catalyst due to carbon buildup and hot spots.

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Abstract

本发明属于催化剂技术领域,具体涉及一种用于一步法制备甲基丙烯酸甲酯的流化床催化剂组合物及其应用,该流化床催化剂组合物包括催化剂A Ni‑Al‑Ti LDOs复合球形催化剂和催化剂B K / Mg‑Al LDO复合球形催化剂,将催化剂A和B以质量比1:(1.5~3.0)的比例混匀后作为流化床催化剂组合物装入至流化床反应器中,以甲醇和乙酸甲酯为原料反应制备甲基丙烯酸甲酯,该流化床催化剂组合物表现处优异的催化活性和甲基丙烯酸甲酯选择性,并且极大改善催化剂失活过快的问题,延长了催化剂的使用寿命,且制得的催化剂可再生重复使用。
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